York DJ 210 Technical Manual
York DJ 210 Technical Manual

York DJ 210 Technical Manual

Single package gas/electric units and single package air conditioners
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TECHNICAL GUIDE
SINGLE PACKAGE GAS/ELECTRIC UNITS
AND SINGLE PACKAGE AIR
CONDITIONERS
DJ 180, 210, 240 & 300
15 & 25 NOMINAL TONS
12.00 EER (15 TONS), 11.70 EER (17.5 TONS),
11.3 EER (20 TONS), 10.5 EER (25 TONS)
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
®
DESCRIPTION
YORK Sunline Magnum™ units are convertible single pack-
age high efficiency rooftops. All models have independent
dual refrigerant circuits for efficient part load operation.
Although the units are primarily designed for curb mounting
on a roof, they can also be slab-mounted at ground level or
set on steel beams above a finished roof.
All units include:
Powder Paint finish that meets ASTM-B-117 1000 hour
salt spray standards
Two-stage cooling provided by dual independent
refrigeration circuits with expansion valves, filter-driers,
high and low pressure/loss of charge switches and
freezestats
Scroll compressors
Two-stage heating provided by dual independent heat
exchangers with aluminized steel tubes, redundant gas
valves, spark ignition with induced draft logic
Permanently lubricated motors
Bottom or side air discharge configuration capability
(field convertible)
Belt Drive Blower Motor with high static drive option
Constant supply air volume (CV) with optional variable
air volume (VAV)
Manufactured under the quality standards of ISO9001
Simplicity® Control Board
Zero-25% fixed air damper with hood
Copper tube/aluminum fin coils
Hinged filter access and tool free latched doors
Hinged tool free blower, blower motor, filters and electri-
cal panel access
Rigging holes in base rails for lifting
Single point power connection
Complete factory package - tested, charged and wired
CSA agency approvals on all units
WARRANTY
One-year parts warranty
A Five-year parts warranty on the compressors and
electric heat elements
Ten-year parts warranty on the gas-fired heat
exchangers
261660-YTG-D-0708

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Summary of Contents for York DJ 210

  • Page 1 FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE ® DESCRIPTION YORK Sunline Magnum™ units are convertible single pack- age high efficiency rooftops. All models have independent dual refrigerant circuits for efficient part load operation.
  • Page 2: Table Of Contents

    261660-YTG-D-0708 DESCRIPTION ......1 PRODUCT NOMENCLATURE ....3 FEATURES .
  • Page 3: Product Nomenclature

    Novar Controller, DFS, APS Simplicity IntelliComfort Controller Simplicity IntelliComfort Controller w/ModLinc York Commercial Comfort System (YCCS) Rtu Controller Hot Gas Bypass (Standard on VAV, Optional on CV) Variable Air Volume, VFD (not available with factory installed BAS options) Variable Air Volume, VFD with ModLINC (not available with factory installed BAS options)
  • Page 4: Features

    261660-YTG-D-0708 FEATURES All models are available with a wide variety of factory- mounted options such as stainless steel heat exchangers, phase monitor, dirty filter switch, and coil guard to make them suitable for almost every application. All units are self-contained and assembled on full perimeter base rails with holes in the four corners for overhead rigging.
  • Page 5: Factory-Installed Options

    • BAS Controls - York’s Magnum™ series units offer fac- tory mounted BAS controls such as Simplicity Comfort ™, Novar, Honeywell, Johnson, York Commercial Comfort System (YCCS) and CPC.
  • Page 6 • BAS - Building Automation System Controls (avail- able on two-system cooling product only). Simplicity® INTELLI-Comfort™ CONTROL - The York® Simplicity® INTELLI-Comfort™ control is factory installed. It includes a supply air sensor, a return air sensor, and an outside air sensor. There are provisions for a field installed...
  • Page 7 CO and humidity for ultimate comfort. Simplicity® INTELLI-Comfort™ with ModLINC CON- TROL - The York® Simplicity® INTELLI-Comfort™ with ModLINC control is factory installed. It includes all the features of the INTELLI-Comfort™ control with an addi- tional control to translate communications from MOD- BUS to the BACnet MSTP protocol.
  • Page 8: Field-Installed Accessories

    261660-YTG-D-0708 FIELD-INSTALLED ACCESSORIES • SINGLE INPUT ELECTRONIC ENTHALPY ECONO- MIZERS - Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capa- ble of introducing up to 100% outdoor air with nominal 1% leakage type dampers. The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling.
  • Page 9: Sound Power Rating

    TABLE 1: SOUND POWER RATING BLOWER UNIT SIZE 6,000 1.00 1,080 210/240 8,000 1.00 1,120 10,000 1.30 1160 These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The dBA values provided are to be used for reference only. Calculation of dBA values cover matters of system design and the fan manufacture has no way of knowing the details of each system.
  • Page 10: Cooling Capacities For Dj180

    261660-YTG-D-0708 TABLE 4: COOLING CAPACITIES FOR DJ180 Air on Evaporator Coil Total Total Cap. Input (°F) (MBH) (kW) 206.8 11.94 119.7 106.8 94.0 81.2 68.3 187.4 11.64 148.6 135.7 122.9 110.1 97.2 84.4 71.6 4500 169.3 11.37 169.3 162.1 149.3 136.5 123.6 110.8 98.0 166.8 11.36 166.8 164.1 151.3 138.5 125.6 112.8 100.0 163.4 12.53 163.4 160.3 147.5 134.7 121.8 109.0 96.2 212.8 12.00 132.2 117.0 101.8 86.7 71.5 192.8 11.70 163.5 148.3 133.2 118.0 102.8 87.7 72.5...
  • Page 11: Cooling Capacities For Dj210

    TABLE 5: COOLING CAPACITIES FOR DJ210 Air on Evaporator Coil Total Total Cap. Input (°F) (MBH) (kW) 238.9 14.24 142.6 125.5 108.4 91.3 74.2 221.2 13.83 178.6 161.5 144.4 127.3 110.2 93.1 76.0 6000 207.4 13.57 207.4 192.8 175.7 158.5 141.4 124.3 107.2 197.6 15.09 197.6 181.0 163.8 146.7 129.6 112.5 95.4 197.6 13.52 197.6 195.7 178.6 161.4 144.3 127.2 110.1 186.0 15.06 186.0 181.8 164.7 147.6 130.5 113.4 96.3 246.1 14.36 154.5 135.8 117.0 98.3 79.5 227.9 13.95 193.5 174.7 156.0 137.2 118.4 99.7 80.9...
  • Page 12: Cooling Capacities For Dj240

    261660-YTG-D-0708 TABLE 6: COOLING CAPACITIES FOR DJ240 Air on Evaporator Coil Total Total Cap. Input (°F) (MBH) (kW) 273.1 16.90 149.8 132.7 115.6 98.5 81.4 248.6 16.43 197.6 180.5 163.4 146.3 129.1 112.0 94.9 6000 231.2 16.44 227.9 210.8 193.7 176.6 159.5 142.4 125.3 215.2 17.64 215.2 200.8 183.7 166.6 149.5 132.4 115.3 216.6 15.98 216.6 210.2 193.1 176.0 158.9 141.8 124.7 221.2 17.98 221.2 213.2 196.1 179.0 161.8 144.7 127.6 278.7 16.96 165.8 145.6 125.4 105.1 84.9 253.8 16.49 217.5 197.3 177.1 156.9 136.7 116.5 96.2...
  • Page 13: Cooling Capacities For Dj300

    TABLE 7: COOLING CAPACITIES FOR DJ300 Air on Evaporator Coil Total Total Cap. Input (°F) (MBH) (kW) 332.2 21.58 206.4 185.0 163.6 142.3 120.9 327.2 21.26 256.1 234.7 213.3 192.0 170.6 149.2 127.8 305.5 24.73 245.9 224.5 203.1 181.7 160.4 139.0 117.6 7500 321.0 20.60 320.3 298.9 277.5 256.1 234.7 213.4 192.0 301.1 24.23 295.5 274.2 252.8 231.4 210.0 188.6 167.2 313.6 20.57 313.6 305.9 284.5 263.1 241.8 220.4 199.0 292.2 24.07 292.2 277.1 255.7 234.3 212.9 191.5 170.1...
  • Page 14: Altitude Correction Factors

    261660-YTG-D-0708 CFM, STATIC PRESSURE, AND POWER - ALTI- TUDE AND TEMPERATURE CORRECTIONS The information below should be used to assist in application of product when being applied at altitudes at or exceeding 1000 feet above sea level. The air flow rates listed in the standard blower performance tables are based on standard air at sea level.
  • Page 15: Altitude/Temperature Conversion

    ltitude/Temperature Conversion Factor FIGURE 2 - ALTITUDE/TEMPERATURE CONVERSION FACTOR Johnson Controls Unitary Products TEMPER TURE (°F) 261660-YTG-D-0708 SEA LEVEL...
  • Page 16: Supply Air Blower Performance (15 Ton) - Cooling Only 180 Mbh - Bottom Duct

    261660-YTG-D-0708 TABLE 9: SUPPLY AIR BLOWER PERFORMANCE (15 TON) - COOLING ONLY 180 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 4500 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1010 1040 208 VOLT AND HIGH STATIC DRIVE 1025 1065 1095...
  • Page 17: Supply Air Blower Performance (17.5 Ton) - Cooling Only 210 Mbh - Bottom Duct

    TABLE 10: SUPPLY AIR BLOWER PERFORMANCE (17.5 TON) - COOLING ONLY 210 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH STATIC DRIVE 1010 1020 1035 1050 1075...
  • Page 18: Supply Air Blower Performance (20 Ton) - Cooling Only 240 Mbh - Bottom Duct

    261660-YTG-D-0708 TABLE 11: SUPPLY AIR BLOWER PERFORMANCE (20 TON) - COOLING ONLY 240 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH STATIC DRIVE 1010 1020 1035 1050...
  • Page 19: Supply Air Blower Performance (15 Ton) - Gas Heat 180 Mbh - Bottom Duct

    TABLE 12: SUPPLY AIR BLOWER PERFORMANCE (15 TON) - GAS HEAT 180 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 4500 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1010 1040 208 VOLT AND HIGH STATIC DRIVE 1025 1065 1125 1170...
  • Page 20: Supply Air Blower Performance (17.5 Ton) - Gas Heat 210 Mbh - Bottom Duct

    261660-YTG-D-0708 TABLE 13: SUPPLY AIR BLOWER PERFORMANCE (17.5 TON) - GAS HEAT 210 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH STATIC DRIVE 1025 1050 1065 1100...
  • Page 21: Supply Air Blower Performance (20 Ton) - Gas Heat 240 Mbh - Bottom Duct

    TABLE 14: SUPPLY AIR BLOWER PERFORMANCE (20 TON) - GAS HEAT 240 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH STATIC DRIVE 1025 1050 1065 1100 230/460/575 VOLT AND STANDARD DRIVE...
  • Page 22: Supply Air Blower Performance (25 Ton) - Gas Heat 300 Mbh - Bottom Duct

    261660-YTG-D-0708 TABLE 15: SUPPLY AIR BLOWER PERFORMANCE (25 TON) - GAS HEAT 300 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 7500 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 1005 1040 1070 1100 1135 1165 208 VOLT AND HIGH STATIC DRIVE 1140 1180 1215...
  • Page 23: Description

    TABLE 16: BLOWER MOTOR AND DRIVE DATA MOTOR BLOWER MODEL DRIVE RANGE SIZE EFF. (RPM) HP FRAME Standard 850/1065 15 TON 184 T High 965/1190 Static Standard 870/1025 17.5 & 213 T High 20 TON 950/1120 Static Standard 975/1165 25 TON 254 T High 1140/1365...
  • Page 24: Dj Electrical Data Without Powered Convenience Outlet

    261660-YTG-D-0708 TABLE 19: DJ ELECTRICAL DATA WITHOUT POWERED CONVENIENCE OUTLET COMPRESSORS MODEL (TON- VOLTAGE NAGE) EACH EACH 22.4 22.4 (15) 10.9 25.6 25.6 (17 1/2) 12.8 10.3 NOTE 1: HACR Type per NEC. OD FAN CONV BLOWER MOTORS OUTLET MOTOR MODEL FLA EACH AMPS...
  • Page 25 TABLE 19: DJ ELECTRICAL DATA WITHOUT POWERED CONVENIENCE OUTLET (CONTINUED) COMPRESSORS MODEL (TON- VOLTAGE NAGE) EACH EACH 33.6 33.6 (20) 17.3 13.5 47.1 47.1 (25) 19.6 15.8 NOTE 1: HACR Type per NEC. Johnson Controls Unitary Products OD FAN CONV BLOWER MOTORS OUTLET...
  • Page 26: Dj Electrical Data With Powered Convenience Outlet

    261660-YTG-D-0708 TABLE 20: DJ ELECTRICAL DATA WITH POWERED CONVENIENCE OUTLET COMPRESSORS MODEL (TON- VOLTAGE NAGE) EACH EACH 22.4 22.4 (15) 10.9 25.6 25.6 (17 1/2) 12.8 10.3 NOTE 1: HACR Type per NEC. OD FAN CONV BLOWER MOTORS OUTLET MOTOR MODEL FLA EACH AMPS...
  • Page 27 TABLE 20: DJ ELECTRICAL DATA WITH POWERED CONVENIENCE OUTLET (CONTINUED) COMPRESSORS MODEL (TON- VOLTAGE NAGE) EACH EACH 33.6 33.6 (20) 17.3 13.5 47.1 47.1 (25) 19.6 15.8 NOTE 1: HACR Type per NEC. Johnson Controls Unitary Products OD FAN CONV BLOWER MOTORS OUTLET...
  • Page 28: Dj Voltage Limitations

    261660-YTG-D-0708 TABLE 21: DJ VOLTAGE LIMITATIONS VOLTAGE LIMITATIONS POWER SUPPLY VOLTAGE 208/230-3-60 LIMITATIONS 460-3-60 575-3-60 Utilization Range “A” in accordance with ARI Standard 110. TABLE 22: PHYSICAL DATA CENTRIFUGAL BLOWER (Dia. x Wd.) EVAPORATOR BLOWER FAN MOTOR HP ROWS DEEP EVAPORATOR FINS PER INCH COIL...
  • Page 29: Factor

    TABLE 23: SUPPLY FAN VFD WEIGHTS, IN LBS. SUPPLY FAN MOTOR 230V W/O MANUAL BYPASS 5.0 hp 7.5 hp 10.0 hp 15.0 hp W/MANUAL BYPASS 5.0 hp 7.5 hp 10.0 hp 15.0 hp FIGURE 3 - TYPICAL DJ FIELD WIRING DIAGRAM Johnson Controls Unitary Products TABLE 24: ELECTRIC HEAT CORRECTION 460V...
  • Page 30: Front View Dimensions

    261660-YTG-D-0708 BLOWER MOTOR ACCESS (Location BLOWER ACCESS of Optional VFD Bypass) BLOWER (Location of COMPARTMENT Optional VFD) ACCESS (Auxiliary) DOT PLUG 52-5/8 (For pressure drop reading) GAS OR ELECTRIC HEAT ACCESS VENT AIR OUTLET HOODS COMBUSTION AIR INLET HOOD CONTROL BOX ACCESS UNIT BASE RAILS Shown separately to illustrate...
  • Page 31: Rear View Dimensions

    Dimensions listed are for side duct flange openings; see Field Accessories for Side Duct Flange Kit. FIGURE 5 - REAR VIEW DIMENSIONS NOTE:Units are shipped with the bottom duct openings covered. An accessory flange kit is available for connecting side ducts. For bottom duct applications: Remove the side panels from the supply and return air compartments to gain access to the bottom supply and...
  • Page 32: Unit Dimensions Dj180, 210, 240 & 300

    261660-YTG-D-0708 TABLE 26: MINIMUM CLEARANCES LOCATION Front Rear Left Side (Filter Access) Right Side (Cond. Coil) Below Unit Above Unit Units may be installed on combustible floors made from wood or class A, B, or C roof covering material. Units must be installed outdoors. Overhanging structures or shrubs should not obstruct condenser air discharge outlet.
  • Page 33: Unit Center Of Gravity

    FIGURE 7 - UNIT CENTER OF GRAVITY FIGURE 8 - TYPICAL UNIT APPLICATIONS Johnson Controls Unitary Products ROOF JACK INSTALLATION 261660-YTG-D-0708 ROOF CURB INSTALLATION SLAB ON GROUND INSTALLATION...
  • Page 34: Four And Six Point Loads

    261660-YTG-D-0708 FIGURE 9 - FOUR AND SIX POINT LOADS TABLE 27: FOUR AND SIX POINT LOADS Total Unit Size Shipping Weight 180 Gas 2660 210 Gas 2928 240 Gas 2960 300 Gas 3046 180 Elec 2460 210 Elec 2728 240 Elec 2760 300 Elec 2846...
  • Page 35: Unit Roof Curb Dimensions

    FIGURE 10 - UNIT ROOF CURB DIMENSIONS FIGURE 11 - ROOF CURB DUCT OPENINGS DIMENSION The 2” space between the ducts allows for “jumping” an existing roof joist. Johnson Controls Unitary Products 25-1/4" The 58-1/2” overall dimension of the ducts allows duct- work penetration between roof joists that are spaced on 72”...
  • Page 36: Johnson Controls Unitary Products

    261660-YTG-D-0708 THERMOSTAT TERMINALS TERMINALS ON A LIMITED NUMBER OF THERMOSTATS Second stage heating not required on single stage heating units. Second stage cooling not required on single stage cooling units. Jumper is required if there is no Smoke Detector circuit. Jumper is required for any combination of R, RC, or RH.
  • Page 37: Guide Specifications

    GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. York's Sunline Magnum™ units are convertible single pack- age units. All models have dual independent refrigerant cir- cuits for efficient part load operation and maximum comfort control.
  • Page 38 261660-YTG-D-0708 OUTDOOR (CONDENSER) FAN ASSEMBLY The outdoor fans shall be of the direct-driven propeller type, discharge air vertically, have aluminum blades riveted to cor- rosion resistant steel spider brackets and shall be dynami- cally balanced for smooth operation. The 4 outdoor fan motors shall be totally enclosed with permanently lubricated bearings, internally protected against overload conditions and staged independently.
  • Page 39 ELECTRIC HEATING (DJ***C/E MODELS) Nickel chromium electric heating elements shall be provided as required by the application with 1 or 2 stage control, as required, from 13.5 KW to 72 KW capacities. The heating section shall have a primary limit control(s) and automatic reset to prevent the heating element system from operating at an excessive temperature.
  • Page 40 • POWERED GFI CONVENIENCE OUTLET • NON-POWERED GFI CONVENIENCE OUTLET • BAS CONTROLS - Simplicity JOHNSON, HONEYWELL, NOVAR, YORK COMMER- CIAL COMFORT SYSTEM (YCCS) • BAS READY ECONOMIZER (2-10 V.D.C. Actuator with- out a controller) • HINGED FILTER DOOR ACCESS AND TOOL FREE ACCESS PANELS •...

This manual is also suitable for:

Dj 240Dj 300Dj 180

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