York DJ 180 Technical Manual
Single package gas/electric units and single package air conditioners
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- Technical manual (56 pages) ,
- Installation manual (64 pages) ,
- Installation manual (68 pages)
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TECHNICAL GUIDE
SINGLE PACKAGE GAS/ELECTRIC UNITS
AND SINGLE PACKAGE AIR
CONDITIONERS
DJ 180, 210, 240 & 300
15 & 25 NOMINAL TONS
12.00 EER (15 TONS), 11.70 EER (17.5 TONS),
11.3 EER (20 TONS), 10.5 EER (25 TONS)
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
®
DESCRIPTION
YORK Sunline Magnum™ units are convertible single pack-
age high efficiency rooftops. All models have independent
dual refrigerant circuits for efficient part load operation.
Although the units are primarily designed for curb mounting
on a roof, they can also be slab-mounted at ground level or
set on steel beams above a finished roof.
All units include:
•
Powder Paint finish that meets ASTM-B-117 1000 hour
salt spray standards
•
Two-stage cooling provided by dual independent
refrigeration circuits with expansion valves, filter-driers,
high and low pressure/loss of charge switches and
freezestats
•
Scroll compressors
•
Two-stage heating provided by dual independent heat
exchangers with aluminized steel tubes, redundant gas
valves, spark ignition with induced draft logic
•
Permanently lubricated motors
•
Bottom or side air discharge configuration capability
(field convertible)
•
Belt Drive Blower Motor with high static drive option
•
Constant supply air volume (CV) with optional variable
air volume (VAV)
•
Manufactured under the quality standards of ISO9001
•
Simplicity® Control Board
•
Zero-25% fixed air damper with hood
•
Copper tube/aluminum fin coils
•
Hinged filter access and tool free latched doors
•
Hinged tool free blower, blower motor, filters and electri-
cal panel access
•
Rigging holes in base rails for lifting
•
Single point power connection
•
Complete factory package - tested, charged and wired
•
CSA agency approvals on all units
WARRANTY
•
One-year parts warranty
•
A Five-year parts warranty on the compressors and
electric heat elements
•
Ten-year parts warranty on the gas-fired heat
exchangers
261660-YTG-C-0707
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Table of Contents
Related Manuals for York DJ 180
Summary of Contents for York DJ 180
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Page 1: Description
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE ® DESCRIPTION YORK Sunline Magnum™ units are convertible single pack- age high efficiency rooftops. All models have independent dual refrigerant circuits for efficient part load operation. -
Page 2: Table Of Contents
DESCRIPTION ......1 PRODUCT NOMENCLATURE ....3 FEATURES . -
Page 3: Product Nomenclature
261660-YTG-C-0707 PRODUCT NOMENCLATURE 15-25 Ton Magnum™ Model Number Nomenclature D J 180 N24 A 2 A AA 1 0 1 2 4 A Product Category D = A/C, Single Pkg., R-22 Product Identifier J = 11.0+ EER A/C Nominal Cooling Capacity 180 = 15 Ton 210 = 17.5 Ton 240 = 20 Ton... -
Page 4: Features
FEATURES All models are available with a wide variety of factory- mounted options such as stainless steel heat exchangers, phase monitor, dirty filter switch, and coil guard to make them suitable for almost every application. All units are self-contained and assembled on full perimeter base rails with holes in the four corners for overhead rigging. -
Page 5: Factory-Installed Options
• BAS Controls - York’s Magnum series units offer factory mounted BAS controls such as York® Simplicity® Intelli- Comfort ™, Novar, Honeywell, Johnson, and CPC. - Page 6 • BAS - Building Automation System Controls (avail- able on two-system cooling product only). Simplicity® INTELLI-Comfort™ CONTROL - The York® Simplicity® INTELLI-Comfort™ control is factory installed. It includes a supply air sensor, a return air sensor, and an outside air sensor. There are provisions for a field installed...
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Page 7: Field-Installed Accessories
CO and humidity for ultimate comfort. Simplicity® INTELLI-Comfort™ with ModLINC CON- TROL - The York® Simplicity® INTELLI-Comfort™ with ModLINC control is factory installed. It includes all the features of the INTELLI-Comfort™ control with an addi- tional control to translate communications from MOD- BUS to the BACnet MSTP protocol. - Page 8 These full perimeter curbs meet the requirements of the National Roofing Contractors Association (NRCA) and are shipped knocked-down for field assembly. They're designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports.
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Page 9: Sound Power Rating
261660-YTG-C-0707 TABLE 1: SOUND POWER RATING BLOWER UNIT SIZE 6,000 1.00 1,080 210/240 8,000 1.00 1,120 10,000 1.30 1160 These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The dBA values provided are to be used for reference only. Calculation of dBA values cover matters of system design and the fan manufacture has no way of knowing the details of each system. -
Page 10: Cooling Capacities For Dj180
TABLE 4: COOLING CAPACITIES FOR DJ180 Air on Evaporator Coil Total Total Cap. Input (°F) (MBH) (kW) 206.8 11.94 119.7 106.8 94.0 81.2 68.3 187.4 11.64 148.6 135.7 122.9 110.1 97.2 84.4 71.6 4500 169.3 11.37 169.3 162.1 149.3 136.5 123.6 110.8 98.0 166.8 11.36 166.8 164.1 151.3 138.5 125.6 112.8 100.0 163.4 12.53 163.4 160.3 147.5 134.7 121.8 109.0 96.2 212.8 12.00 132.2 117.0 101.8 86.7 71.5 192.8 11.70 163.5 148.3 133.2 118.0 102.8 87.7 72.5... -
Page 11: Cooling Capacities For Dj210
261660-YTG-C-0707 TABLE 5: COOLING CAPACITIES FOR DJ210 Air on Evaporator Coil Total Total Cap. Input (°F) (MBH) (kW) 238.9 14.24 142.6 125.5 108.4 91.3 74.2 221.2 13.83 178.6 161.5 144.4 127.3 110.2 93.1 76.0 6000 207.4 13.57 207.4 192.8 175.7 158.5 141.4 124.3 107.2 197.6 15.09 197.6 181.0 163.8 146.7 129.6 112.5 95.4 197.6 13.52 197.6 195.7 178.6 161.4 144.3 127.2 110.1 186.0 15.06 186.0 181.8 164.7 147.6 130.5 113.4 96.3 246.1 14.36 154.5 135.8 117.0 98.3 79.5 227.9 13.95 193.5 174.7 156.0 137.2 118.4 99.7 80.9... -
Page 12: Cooling Capacities For Dj240
TABLE 6: COOLING CAPACITIES FOR DJ240 Air on Evaporator Coil Total Total Cap. Input (°F) (MBH) (kW) 273.1 16.90 149.8 132.7 115.6 98.5 81.4 248.6 16.43 197.6 180.5 163.4 146.3 129.1 112.0 94.9 6000 231.2 16.44 227.9 210.8 193.7 176.6 159.5 142.4 125.3 215.2 17.64 215.2 200.8 183.7 166.6 149.5 132.4 115.3 216.6 15.98 216.6 210.2 193.1 176.0 158.9 141.8 124.7 221.2 17.98 221.2 213.2 196.1 179.0 161.8 144.7 127.6 278.7 16.96 165.8 145.6 125.4 105.1 84.9 253.8 16.49 217.5 197.3 177.1 156.9 136.7 116.5 96.2... -
Page 13: Cooling Capacities For Dj300
261660-YTG-C-0707 TABLE 7: COOLING CAPACITIES FOR DJ300 Air on Evaporator Coil Total Total Cap. Input (°F) (MBH) (kW) 332.2 21.58 206.4 185.0 163.6 142.3 120.9 327.2 21.26 256.1 234.7 213.3 192.0 170.6 149.2 127.8 305.5 24.73 245.9 224.5 203.1 181.7 160.4 139.0 117.6 7500 321.0 20.60 320.3 298.9 277.5 256.1 234.7 213.4 192.0 301.1 24.23 295.5 274.2 252.8 231.4 210.0 188.6 167.2 313.6 20.57 313.6 305.9 284.5 263.1 241.8 220.4 199.0 292.2 24.07 292.2 277.1 255.7 234.3 212.9 191.5 170.1... -
Page 14: Altitude Correction Factors
CFM, STATIC PRESSURE, AND POWER - ALTI- TUDE AND TEMPERATURE CORRECTIONS The information below should be used to assist in application of product when being applied at altitudes at or exceeding 1000 feet above sea level. The air flow rates listed in the standard blower performance tables are based on standard air at sea level. -
Page 15: Altitude/Temperature Conversion
261660-YTG-C-0707 ltitude/Temperature Conversion Factor FIGURE 2 - ALTITUDE/TEMPERATURE CONVERSION FACTOR Unitary Products Group TEMPER TURE (°F) SEA LEVEL... -
Page 16: Supply Air Blower Performance (15 Ton) - Cooling Only 180 Mbh - Bottom Duct Connections
TABLE 9: SUPPLY AIR BLOWER PERFORMANCE (15 TON) - COOLING ONLY 180 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 4500 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1010 1040 208 VOLT AND HIGH STATIC DRIVE 1025 1065 1095 1130... -
Page 17: Supply Air Blower Performance (17.5 Ton) - Cooling Only 210 Mbh - Bottom Duct Connections
261660-YTG-C-0707 TABLE 10: SUPPLY AIR BLOWER PERFORMANCE (17.5 TON) - COOLING ONLY 210 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH STATIC DRIVE 1010 1020 1035 1050... -
Page 18: Supply Air Blower Performance (20 Ton) - Cooling Only 240 Mbh - Pg. # Bottom Duct Connections
TABLE 11: SUPPLY AIR BLOWER PERFORMANCE (20 TON) - COOLING ONLY 240 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH STATIC DRIVE 1010 1020 1035 1050 1075... -
Page 19: Supply Air Blower Performance (15 Ton) - Gas Heat 180 Mbh - Bottom Duct Connections
261660-YTG-C-0707 TABLE 12: SUPPLY AIR BLOWER PERFORMANCE (15 TON) - GAS HEAT 180 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 4500 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1010 1040 208 VOLT AND HIGH STATIC DRIVE 1025 1065 1125... -
Page 20: Supply Air Blower Performance (17.5 Ton) - Gas Heat 210 Mbh - Bottom Duct Connections
TABLE 13: SUPPLY AIR BLOWER PERFORMANCE (17.5 TON) - GAS HEAT 210 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH STATIC DRIVE 1025 1050 1065 1100 230/460/575 VOLT AND STANDARD DRIVE... -
Page 21: Supply Air Blower Performance (20 Ton) - Gas Heat 240 Mbh - Bottom Duct Connections
261660-YTG-C-0707 TABLE 14: SUPPLY AIR BLOWER PERFORMANCE (20 TON) - GAS HEAT 240 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 6000 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH STATIC DRIVE 1025 1050 1065 1100... -
Page 22: Supply Air Blower Performance (25 Ton) - Gas Heat 300 Mbh - Bottom Duct Connections
TABLE 15: SUPPLY AIR BLOWER PERFORMANCE (25 TON) - GAS HEAT 300 MBH - BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY 7500 SPEED, (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 1005 1040 1070 1100 1135 1165 208 VOLT AND HIGH STATIC DRIVE 1140 1180 1215... -
Page 23: Blower Motor And Drive Data
261660-YTG-C-0707 TABLE 16: BLOWER MOTOR AND DRIVE DATA MOTOR BLOWER MODEL DRIVE RANGE SIZE EFF. (RPM) HP FRAME Standard 850/1065 15 TON 184 T High 965/1190 Static Standard 870/1025 17.5 & 213 T High 20 TON 950/1120 Static Standard 975/1165 25 TON 254 T High... -
Page 24: Dj Electrical Data Without Powered Convenience Outlet
TABLE 19: DJ ELECTRICAL DATA WITHOUT POWERED CONVENIENCE OUTLET COMPRESSORS MODEL (TON- VOLTAGE NAGE) EACH EACH 22.4 22.4 (15) 10.9 25.6 25.6 (17 1/2) 12.8 10.3 NOTE 1: HACR Type per NEC. OD FAN CONV BLOWER MOTORS OUTLET MOTOR MODEL FLA EACH AMPS None... - Page 25 261660-YTG-C-0707 TABLE 19: DJ ELECTRICAL DATA WITHOUT POWERED CONVENIENCE OUTLET (CONTINUED) COMPRESSORS MODEL (TON- VOLTAGE NAGE) EACH EACH 33.6 33.6 (20) 17.3 13.5 47.1 47.1 (25) 19.6 15.8 NOTE 1: HACR Type per NEC. Unitary Products Group OD FAN CONV BLOWER MOTORS OUTLET...
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Page 26: Dj Electrical Data With Powered Convenience Outlet
TABLE 20: DJ ELECTRICAL DATA WITH POWERED CONVENIENCE OUTLET COMPRESSORS MODEL (TON- VOLTAGE NAGE) EACH EACH 22.4 22.4 (15) 10.9 25.6 25.6 (17 1/2) 12.8 10.3 NOTE 1: HACR Type per NEC. OD FAN CONV BLOWER MOTORS OUTLET MOTOR MODEL FLA EACH AMPS None... - Page 27 261660-YTG-C-0707 TABLE 20: DJ ELECTRICAL DATA WITH POWERED CONVENIENCE OUTLET (CONTINUED) COMPRESSORS MODEL (TON- VOLTAGE NAGE) EACH EACH 33.6 33.6 (20) 17.3 13.5 47.1 47.1 (25) 19.6 15.8 NOTE 1: HACR Type per NEC. Unitary Products Group OD FAN CONV BLOWER MOTORS OUTLET...
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Page 28: Pg. # 21 Dj Voltage Limitations
TABLE 21: DJ VOLTAGE LIMITATIONS VOLTAGE LIMITATIONS POWER SUPPLY VOLTAGE 208/230-3-60 LIMITATIONS 460-3-60 575-3-60 Utilization Range “A” in accordance with ARI Standard 110. TABLE 22: PHYSICAL DATA CENTRIFUGAL BLOWER (Dia. x Wd.) EVAPORATOR BLOWER FAN MOTOR HP ROWS DEEP EVAPORATOR FINS PER INCH COIL FACE AREA (Sq. -
Page 29: Typical Dj Field Wiring Diagram
261660-YTG-C-0707 TABLE 23: SUPPLY FAN VFD WEIGHTS, IN LBS. SUPPLY FAN MOTOR 230V W/O MANUAL BYPASS 5.0 hp 7.5 hp 10.0 hp 15.0 hp W/MANUAL BYPASS 5.0 hp 7.5 hp 10.0 hp 15.0 hp FIGURE 3 - TYPICAL DJ FIELD WIRING DIAGRAM Unitary Products Group TABLE 24: ELECTRIC HEAT CORRECTION 460V... -
Page 30: Front View Dimensions
BLOWER MOTOR ACCESS (Location BLOWER ACCESS BLOWER of Optional VFD Bypass) (Location of COMPARTMENT Optional VFD) ACCESS (Auxiliary) DOT PLUG 52-5/8 (For pressure drop reading) GAS OR ELECTRIC HEAT ACCESS VENT AIR OUTLET HOODS COMBUSTION AIR INLET HOOD CONTROL BOX ACCESS UNIT BASE RAILS Shown separately to illustrate... -
Page 31: Rear View Dimensions
261660-YTG-C-0707 Dimensions listed are for side duct flange openings; see Field Accessories for Side Duct Flange Kit. FIGURE 5 - REAR VIEW DIMENSIONS NOTE:Units are shipped with the bottom duct openings covered. An accessory flange kit is available for connecting side ducts. For bottom duct applications: Remove the side panels from the supply and return air compartments to gain access to the bottom supply and... -
Page 32: Unit Dimensions Dj180, 210, 240 & 300
TABLE 26: MINIMUM CLEARANCES LOCATION Front Rear Left Side (Filter Access) Right Side (Cond. Coil) Below Unit Above Unit Units may be installed on combustible floors made from wood or class A, B, or C roof covering material. Units must be installed outdoors. Overhanging structures or shrubs should not obstruct condenser air discharge outlet. -
Page 33: Unit Center Of Gravity
261660-YTG-C-0707 FIGURE 7 - UNIT CENTER OF GRAVITY FIGURE 8 - TYPICAL UNIT APPLICATIONS Unitary Products Group ROOF JACK INSTALLATION ROOF CURB INSTALLATION SLAB ON GROUND INSTALLATION... -
Page 34: Four And Six Point Loads
FIGURE 9 - FOUR AND SIX POINT LOADS TABLE 27: FOUR AND SIX POINT LOADS Total Unit Size Shipping Weight 180 Gas 2660 210 Gas 2928 240 Gas 2960 300 Gas 3046 180 Elec 2460 210 Elec 2728 240 Elec 2760 300 Elec 2846... -
Page 35: Unit Roof Curb Dimensions
261660-YTG-C-0707 FIGURE 10 - UNIT ROOF CURB DIMENSIONS FIGURE 11 - ROOF CURB DUCT OPENINGS DIMENSION The 2” space between the ducts allows for “jumping” an existing roof joist. The 58-1/2” overall dimension of the ducts allows duct- work penetration between roof joists that are spaced on 72”... -
Page 36: Typical Simplicity® Wiring Diagram
THERMOSTAT TERMINALS TERMINALS ON A LIMITED NUMBER OF THERMOSTATS Second stage heating not required on single stage heating units. Second stage cooling not required on single stage cooling units. Jumper is required if there is no Smoke Detector circuit. Jumper is required for any combination of R, RC, or RH. OCC is an output from the thermostat to indicate the Occupied condition. -
Page 37: Guide Specifications
261660-YTG-C-0707 GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. York's Sunline Magnum™ units are convertible single pack- age units. All models have dual independent refrigerant cir- cuits for efficient part load operation and maximum comfort control. - Page 38 OUTDOOR (CONDENSER) FAN ASSEMBLY The outdoor fans shall be of the direct-driven propeller type, discharge air vertically, have aluminum blades riveted to cor- rosion resistant steel spider brackets and shall be dynami- cally balanced for smooth operation. The 4 outdoor fan motors shall be totally enclosed with permanently lubricated bearings, internally protected against overload conditions and staged independently.
- Page 39 261660-YTG-C-0707 ELECTRIC HEATING (DJ***C/E MODELS) Nickel chromium electric heating elements shall be provided as required by the application with 1 or 2 stage control, as required, from 13.5 KW to 72 KW capacities. The heating section shall have a primary limit control(s) and automatic reset to prevent the heating element system from operating at an excessive temperature.
- Page 40 FILTER AND ELECTRICAL ACCESS PANELS • HIGH STATIC DRIVE • 2" PLEATED FILTERS • 4" THROW AWAY FILTERS • DISCONNECT SWITCH • SUPPLY AIR SMOKE DETECTOR • RETURN AIR SMOKE DETECTOR Supersedes: 261660-YTG-B-0107 5005 York Drive Comfort ™, CPC, 261660-YTG-C-0707 Norman 73069...