York CSA 48 Technical Manual

York CSA 48 Technical Manual

Single package gas/electric units and single package air conditioners
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TECHNICAL GUIDE
SINGLE PACKAGE GAS/ELECTRIC UNITS
AND SINGLE PACKAGE
AIR CONDITIONERS
DH 036, 048 & 060
3, 4 & 5 NOMINAL TONS
12.2 THROUGH 13.2 SEER
®
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

DESCRIPTION

®
YORK Sunline Ultra
units are convertible single package air
conditioners with a common cabinet and a common roof curb
for the 3, 4 and 5 ton sizes. The units were designed for light
commercial and commercial applications. They can easily be
installed on a roof curb, slab, roof jack or frame.
All units include:
Powder Paint finish that meets ASTM-B-117 1000 hour
salt spray standards
Permanently lubricated motors
Bottom or side air discharge configuration capability
(field convertible)
Manufactured under the quality standards of ISO9001
®
Simplicity
Control Board
Copper tube/aluminum fin coils
Easy access to all components
Rigging holes in base rails for lifting
Fork lift slots on three sides
Single point power connection
Complete factory package - tested, charged and wired
CSA agency listing on all units
WARRANTY
Factory Limited Parts Warranty
One-year parts warranty
A Five-year parts warranty on the compressor and
electric heat elements.
Ten-year parts warranty on the gas-fired heat
exchangers.
254597-YTG-B-0507

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Summary of Contents for York CSA 48

  • Page 1: Description

    FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE ® DESCRIPTION YORK Sunline Ultra conditioners with a common cabinet and a common roof curb for the 3, 4 and 5 ton sizes. The units were designed for light commercial and commercial applications.
  • Page 2: Table Of Contents

    DESCRIPTION ......1 PRODUCT NOMENCLATURE ....3 FEATURES .
  • Page 3: Product Nomenclature

    254597-YTG-B-0507 PRODUCT NOMENCLATURE 3-5 Ton Sunline Ultra Model Number Nomenclature D H 048 N04 A 2 A AA 1 0 1 2 4 A Product Category D = A/C, Single Pkg., R-22 Product Identifier H = 12.0 SEER A/C Nominal Cooling Capacity 036 = 3.0 Ton 048 = 4.0 Ton 060 = 5.0 Ton...
  • Page 4: Features

    FEATURES All models are available with a wide variety of factory- mounted options such as stainless steel heat exchangers, electric heaters, phase monitor, convenience outlet, dirty filter switch, disconnect switch, smoke detectors, and coil guard to make them suitable for almost every application. All units are self-contained and assembled on full perimeter base rails with forklift holes on three sides and holes for over- head rigging.
  • Page 5: Factory-Installed Options

    254597-YTG-B-0507 FIGURE 1 - UNIT CUTAWAY • BAS Controls - York’s Sunline™ series units offer factory mounted BAS controls such as Simplicity fort™, Novar, Honeywell, Johnson, and CPC. FACTORY-INSTALLED OPTIONS • SINGLE INPUT ELECTRONIC ENTHALPY ECONO- MIZERS - Includes a slide-in / plug-in damper assembly...
  • Page 6 • Simplicity INTELLI-Comfort™ with MOD LINK CON- ® TROL - The York® Simplicity INTELLI-Comfort™ with Mod Link control is factory installed. It includes all the features of the INTELLI-Comfort™ control with an addi- tional control to translate communications from MOD- BUS to the BACnet MSTP protocol.
  • Page 7: Field-Installed Accessories

    254597-YTG-B-0507 FIELD-INSTALLED ACCESSORIES • SINGLE INPUT ELECTRONIC ENTHALPY ECONO- MIZERS - Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capa- ble of introducing up to 100% outdoor air with nominal 1% leakage type dampers. The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling.
  • Page 8: Sound Power Rating

    TABLE 1: SOUND POWER RATING BLOWER UNIT SIZE SPEED 1,200 0.60 1,600 0.55 HIGH 0.80 2,000 0.45 HIGH 1.00 1. These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The dBA values provided are to be used for reference only.
  • Page 9: Dh036 Cooling Capacities (3 Ton)

    254597-YTG-B-0507 TABLE 5: DH036 COOLING CAPACITIES (3 TON) AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 55.2 3.18 35.2 30.7 26.2 21.8 17.3 49.1 3.13 41.7 37.2 32.8 28.3 23.8 19.4 14.9 1500 44.7 3.05 44.7 43.6 39.1 34.6 30.1 25.7 21.2 42.4 3.05 42.4 42.4 42.4 37.9 33.4 29.0 24.5...
  • Page 10: Dh048 Cooling Capacities (4 Ton)

    TABLE 6: DH048 COOLING CAPACITIES (4 TON) AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 2000 1800 1600 1400 1200 AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 2000 1800 1600 1400 1200 1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower from the SUPPLY AIR BLOWER PERFORMANCE Tables, multiply this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.
  • Page 11: Pg. # 7 Dh060 Cooling Capacities (5 Ton)

    254597-YTG-B-0507 TABLE 7: DH060 COOLING CAPACITIES (5 TON) AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 2500 2250 2000 1750 1500 AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 2500 2250 2000 1750 1500 1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower from the SUPPLY AIR BLOWER PERFORMANCE Tables, multiply this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.
  • Page 12: Supply Air Blower Performance (3 Ton Belt Drive) - Side Duct Application

    TABLE 8: SUPPLY AIR BLOWER PERFORMANCE (3 TON BELT DRIVE) - SIDE DUCT APPLICATION UNIT FLOW 0.20 TONNAGE WATTS 2000 1900 1800 1700 1600 1500 1400 1300 1200 UNIT FLOW 0.90 TONNAGE WATTS 2000 1103 1270 1900 1085 1210 1800 1064 1145 1102...
  • Page 13: Supply Air Blower Performance (5 Ton Belt Drive) - Side Duct Application

    254597-YTG-B-0507 TABLE 10: SUPPLY AIR BLOWER PERFORMANCE (5 TON BELT DRIVE) - SIDE DUCT APPLICATION UNIT FLOW 0.20 TONNAGE WATTS 2500 1059 1560 1077 2400 1032 1405 1054 2300 1005 1260 1024 2200 1160 1002 2100 1060 2000 1900 1800 1700 1600 1500...
  • Page 14: Belt Drive Blower Motor And Drive Data

    TABLE 12: BELT DRIVE BLOWER MOTOR AND DRIVE DATA MOTOR BLOWER MODEL RANGE SIZE DESIG- (RPM) FRAME NATION 3 TON 790/1120 1 1/2 1VL40 4 TON 790/1120 1 1/2 1VL40 5 TON 850/1220 1 1/2 1VL40 1. All motors have solid bases and are inherently protected. these motors can be selected to operate into their service factor because they are located in the moving air, upstream of any heating device.
  • Page 15: Electrical Data - Dh036, 048 & 060 Direct Drive W/O Powered Convenience Outlet

    254597-YTG-B-0507 TABLE 15: ELECTRICAL DATA - DH036, 048 & 060 DIRECT DRIVE W/O POWERED CONVENIENCE OUTLET COMPRESSORS MODEL VOLTAGE TONNAGE EACH EACH 208-3-60 13.1 110.0 DH036 230-3-60 13.1 110.0 208-3-60 13.1 110.0 DH048 230-3-60 13.1 110.0 208-3-60 16.0 137.0 DH060 230-3-60 16.0 137.0...
  • Page 16: Electrical Data - Dh036-060 Belt Drive W/Opowered Convenience Outlet

    TABLE 16: ELECTRICAL DATA - DH036-060 BELT DRIVE W/O POWERED CONVENIENCE OUTLET COMPRESSORS MODEL VOLTAGE TONNAGE EACH EACH 208-3-60 13.1 110.0 DH036 (3.0) 230-3-60 13.1 110.0 460-3-60 54.0 208-3-60 13.1 110.0 230-3-60 13.1 110.0 DH048 (4.0) 460-3-60 54.0 575-3-60 44.0 208-3-60 16.0 137.0...
  • Page 17: Electrical Data - Dh036, 048 & 060 Direct Drive W/Powered Convenience Outlet

    254597-YTG-B-0507 TABLE 17: ELECTRICAL DATA - DH036, 048 & 060 DIRECT DRIVE W/POWERED CONVENIENCE OUTLET COMPRESSORS MODEL VOLTAGE TONNAGE EACH EACH 208-3-60 13.1 110.0 DH036 230-3-60 13.1 110.0 208-3-60 13.1 110.0 DH048 230-3-60 13.1 110.0 208-3-60 16.0 137.0 DH060 230-3-60 16.0 137.0 1.
  • Page 18: Electrical Data - Dh036-060 Belt Drive W/Powered Convenience Outlet

    TABLE 18: ELECTRICAL DATA - DH036-060 BELT DRIVE W/POWERED CONVENIENCE OUTLET COMPRESSORS MODEL VOLTAGE TONNAGE EACH EACH 208-3-60 13.1 110.0 DH036 (3.0) 230-3-60 13.1 110.0 460-3-60 54.0 208-3-60 13.1 110.0 230-3-60 13.1 110.0 DH048 (4.0) 460-3-60 54.0 575-3-60 44.0 208-3-60 16.0 137.0 230-3-60...
  • Page 19: Physical Data

    254597-YTG-B-0507 TABLE 19: PHYSICAL DATA MODELS EVAPORATOR BLOWER EVAPORATOR COIL CONDENSER FANS CONDENSER COILS COMPRESSOR (Qty. Per Unit) FILTERS CHARGE TABLE 20: ELECTRIC HEAT CORRECTION FACTORS NOMINAL VOLTAGE VOLTAGE Unitary Products Group Centrifugal Blower (Dia. x Wd. in.) Fan Motor HP (Direct Drive) Fan Motor HP (Belt Drive) Rows Deep Fins Per Inch...
  • Page 20: Typical Field Power & Control Wiring

    COOLING ONLY (24 VOLT THERMOSTAT) THERMOSTAT UNIT TERMINAL TERMINALS STRIP TB1 24 VOLT TRANSFORMER 24 VOLT THERMOSTAT 2TH07701024. TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING, USE THE THERMOSTAT 2TH0401224. COOLING / HEATING (ELECTRONIC THERMOSTAT) MULTI STAGE THERMOSTAT TERMINALS UNIT TERMINAL STRIP TB1 JUMPER LED 1...
  • Page 21: Unit Dimensions (3 - 5 Ton Cooling Only/ Electric Heat) Front View

    254597-YTG-B-0507 FIGURE 3 - UNIT DIMENSIONS (3 - 5 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEW FIGURE 4 - UNIT DIMENSIONS (3 - 5 TON COOLING/GAS HEAT) FRONT VIEW Unitary Products Group...
  • Page 22: Unit With Economizer Rainhood

    254597-YTG-B-0507 DETAIL “A” FIGURE 5 - UNIT WITH ECONOMIZER RAINHOOD DETAIL “B” FIGURE 6 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD Unitary Products Group...
  • Page 23: Unit Dimensions (Rear View)

    254597-YTG-B-0507 FIGURE 7 - UNIT DIMENSIONS (REAR VIEW) FILTER ACCESS BLOWER MOTOR ACCESS DOT PLUGS FIELD-SUPPLIED DISCONNECT SWITCH LOCATION MOUNTING BRACKET FOR DICONNECT SWITCH (Shipped attached to the blower housing inside the blower compartment) WIRING ENTRY (See Detail “B”) DISCONNECT SWITCH LOCATION AND MOTOR ACCESS PANEL FOR UNIT WITH “BELT-DRIVE”...
  • Page 24: Typical Applications

    254597-YTG-B-0507 FIGURE 9 - TYPICAL APPLICATIONS Unitary Products Group...
  • Page 25: Four And Six Point Loading

    254597-YTG-B-0507 BACK OF UNIT APPROXIMATE CENTER OF GRAVITY FRONT OF UNIT FIGURE 10 - FOUR AND SIX POINT LOADING TABLE 24: DH 4 AND 6 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL DH036 Cooling/ Electric DH036N04 DH036D06 DH036N08 DH036D10 DH048 Cooling/ Electric DH048(D,N)06 DH048(D,N)10 DH060 Cooling/ Electric...
  • Page 26: Roof Curb Dimensions

    TABLE 26: OPERATING WEIGHTS (LBS.) MODEL SIZE BASIC UNIT OPTIONS ACCY. FIGURE 11 - ROOF CURB DIMENSIONS DH (Cooling Only) (Gas/Electric) Economizer Motorized Damper 5 - 7 kW Electric Heater 10 - 15 kW 20 - 30 kW Roof Curb Barometric Relief / Fixed Air Damper Belt-Drive Blower 254597-YTG-B-0507...
  • Page 27: Guide Specifications

    254597-YTG-B-0507 GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. ® York's Sunline Ultra units are convertible single package units. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof.
  • Page 28 Coils: Evaporator and condenser coils shall have alumi- num plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option. Evaporator and Condenser coils shall be of the direct expansion, draw-thru, design.
  • Page 29: Standard Limited Warranties

    254597-YTG-B-0507 STANDARD LIMITED WARRANTIES • Compressor 5 Years • Heat Exchanger 10 Years • Electric Heat Element 5 Years • Other Parts 1 Year OPTIONAL OUTDOOR AIR (Shall be made available by either/or): • ELECTRONIC ENTHALPY AUTOMATIC ECONO- MIZER- Outdoor and return air dampers that are inter- locked and positioned by a fully-modulating, spring return damper actuator.
  • Page 30 • TECHNICOAT PHENOLIC COATED CONDENSER AND EVAPORATOR COIL • ELECTRONIC SINGLE ENTHALPY ECONOMIZER • DIRTY FILTER SWITCH • PHASE MONITOR • COIL GUARD • POWERED GFI CONVENIENCE OUTLET • NON-POWERED GFI CONVENIENCE OUTLET ® • BAS CONTROLS (Simplicity INTELLI-Comfort™, CPC, JOHNSON, HONEYWELL, NOVAR) •...
  • Page 31 254597-YTG-B-0507 Unitary Products Group...
  • Page 32 Subject to change without notice. Printed in U.S.A. Copyright © 2007 by Unitary Products Group. All rights reserved. Unitary Products Group Supersedes: 254597-YTG-A-0306 5005 York Drive 254597-YTG-B-0507 Norman 73069...

This manual is also suitable for:

Dh 036Csa 60Dh 048Dh 060

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