Ethernet switch and router approved for railway usage (21 pages)
Summary of Contents for Westermo LRW-112 Series
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User Guide 6650-2270 LRW-112 S E R I E S Fibre Optic industrial router for LonWorks TP/FT-10 ® point-to-point, line and redundant ring www.westermo.com...
Legal information The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy and reliability or contents of this document. Westermo reserves the right to revise this document or withdraw it at any time without prior notice. Under no circumstances shall Westermo be responsible for any loss of data or income or any special, incidental, and consequential or indirect damages howsoever caused. More information about Westermo can be found at the following Internet address: http://www.westermo.com 6650-2270...
Safety Before installation: Read this manual completely and gather all information on the unit. Make sure that you understand it fully. Check that your application does not exceed the safe oper- ating specifications for this unit. This unit should only be installed by qualified personnel. This unit should be built-in to an apparatus cabinet, or similar, where access is restricted to service personnel only. The power supply wiring must be sufficiently fused, and if necessary it must be possible to disconnect manually from the power supply. Ensure compliance to national installation regulations. This unit uses convection cooling. To avoid obstructing the airflow around the unit, follow the spacing recommendations (see Cooling section). Before mounting, using or removing this unit: Prevent access to hazardous voltage by disconnecting the unit from power supply. Warning! Do not open connected unit. Hazardous voltage may occur within this unit when connected to power supply. Class 1 Laser Product Do not look directly into fibre optical fibre port or any connected fibre although this unit is designed to meet the Class 1 Laser regulations. Care recommendations Follow the care recommendations below to maintain full operation of unit and to fulfil the warranty obligations. This unit must not be operating with removed covers or lids. Do not attempt to disassemble the unit. There are no user serviceable parts inside. Do not drop, knock or shake the unit, rough handling above the specification may cause damage to internal circuit boards. Do not use harsh chemicals, cleaning solvents or strong detergents to clean the unit. Do not paint the unit. Paint can clog the unit and prevent proper operation. Do not expose the unit to any kind of liquids (rain, beverages, etc). The unit is not water- proof. Keep the unit within the specified humidity levels. Do not use or store the unit in dusty, dirty areas, connectors as well as other mechanical part may be damaged. If the unit is not working properly, contact the place of purchase, nearest Westermo dis- tributor office or Westermo Tech support. Fibre connectors are supplied with plugs to avoid contamination inside the optical port. As long as no optical fibre is mounted on the connector, e.g. for storage, service or transportation, should the plug be applied. 6650-2270...
Note. Fibre Optic Handling Fibre optic equipment needs special treatment. It is very sensitive to dust and dirt. If the fibre will be disconnected from the modem the protective hood on the transmitter/ receiver must be connected. The protective hood must be kept on during transportation. The fibre optic cable must also be handle the same way. If this recommendation not will be followed it can jeopardise the warranty. Cleaning of the optical connectors In the event of contamination, the optical connectors should be cleaned by the use of forced nitrogen and some kind of cleaning stick. Recommended cleaning fluids: • Methyl-, ethyl-, isopropyl- or isobutyl-alcohol • Hexane • Naphtha Maintenance No maintenance is required, as long as the unit is used as intended within the specified conditions. Agency approvals and standards compliance Type Approval / Compliance EN 61000-6-2, Immunity industrial environments EN 55024, Immunity IT equipment EN 61000-6-3, Emission residential environments FCC part 15 Class A Safety EN 60950-1, IT equipment FCC Part 15.105 Notice: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a partic- ular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: … Reorient or relocate the receiving antenna … Increase the separation between the equipment and receiver … Connect the equipment into an outlet on a circuit different from that to which the receiver is connected … Consult the dealer or an experienced radio/TV technician for help.
Declaration of Conformity Westermo Teleindustri AB Declaration of conformity The manufacturer Westermo Teleindustri AB SE-640 40 Stora Sundby, Sweden Herewith declares that the product(s) Type of product Model Art no Installation manual Industrial Converter, LRW-102PP 3650-xxxx 6650-2260 TP/FT-10 to fibre optic link...
Type tests and environmental conditions Electromagnetic Compatibility Phenomena Test Description Level EN 61000-4-2 Enclosure contact ± 4 kV Enclosure air ± 8 kV RF field AM modulated IEC 61000-4-3 Enclosure 10 V/m 80% AM (1 kHz), 80 – 1 000 MHz Fast transient EN 61000-4-4 Signal ports ± 1 kV Power ports ± 2 kV Surge Signal ports balanced ± 1 kV line to earth, ± 1 kV line to line Power ports ± 0.5 kV line to earth, ± 0.5 kV line to line RF conducted EN 61000-4-6 Signal ports 10 V 80% AM (1 kHz), 0.15 – 80 MHz Power ports 10 V 80% AM (1 kHz), 0.15 – 80 MHz Power frequency EN 61000-4-8 Enclosure 100 A/m, 50 Hz, 16.7 Hz & 0 Hz magnetic field Pulse Magnetic field EN 61000-4-9 Enclosure 300 A/m, 6.4 / 16 µs pulse Voltage dips and ...
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Description The LRW-112 (LRW-112PP) router offers an easy way to extend the distance between orks ® 78 kbit/s TP/FT network segments using a fibre optic link. LRW-112 (LRW-112PP) is based on Echelon´s RTR-10 standard router core module, this ® allowing standard configuration and installation with standard LON tools. LRW-112 (LRW-112PP) can be installed as repeaters, configured routers, or learning routers. The network segment using a high speed 1250 kbit/s backbone fibre optic network link. This LRW-112 is a fibre optic modem used for point-to-point, (LRW-112PP), multi-drop and redundant ring applications. The LRW-112 (LRW-112PP) is designed for harsh out-door usage, in industrial, road or railway installations. The complete transparent conversion to and from the fibre optic media facilitates the installation procedure by eliminating the need for any additional net- work addressing or software configuration. Convert LON TP/FT-10 interface – optical fibre … Multidrop, point-to-point alternatively redundant ring communication via fibre optical network … Small Form Factor Pluggable (SFP) transceivers … LC fibre connectors, single or multimode … LC-2 Multimode LC connectors, 5 km (3.1 miles) … LC-15 Singlemode LC connectors, 15 km (9.3 miles) … Bi-di, Multimode LC connectors, 5 km (3.1 miles) … Bi-di, Singlemode LC connectors, 20 km (12.4 miles) ...
Functional description Router TP/FT interface – optical fibre The LRW-112 (LRW-112PP) is a fibre optic router that converts between L ® orks TP/FT, and fibre optical link. Router – optical fibre links The LRW-112 routes LON packets between a TP/FT-10 channel and a fibre optic channel. The communication channels consist of a fibre optic interface and a TP/FT-10 interface. The fibre optic interface is equipped with either one (PP-version) or two sets of fibre optic ports, each with its separate transmitter and receiver, and the TP/FT-10 channel orks ® consists of one L FTT-10A transceiver. Single or multimode LC fibre connectors The LRW-112 (LRW-112PP) uses Small Form Factor Pluggable (SFP) transceivers that are in compliance with Multi-Sourcing Agreement (MSA). A wide range of different fibre transceivers and connectors can be used. 6650-2260...
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Point-to-point communication (LRW-112PP) via fibre optic network With only two network segments, the most cost effective solution is to use two point- to-point LRW-112PP units to create a single fibre optic connection. The point-to-point connection provides a totally transparent fibre link which means that all data received on one units TP/FT port will be forwarded unchanged to the other port, as illustrated in the figure. POWER CH 1 POWER CH 1 COM +VA +VB COM COM +VA +VB COM Fibre optical connection at point-to-point communication POWER CH 1 POWER CH 1 COM +VA +VB COM COM +VA +VB COM Fibre optical connection at point-to-point communication (Bi-di transceiver) Note: Bi-di fibre can be used. The bi-di transceivers must always be used in pair, see example: Bi-di transceiver, TX 1550 nm, RX 1310 nm 1550 nm 1310 nm...
Redundant ring communications via fibre optic network Under normal operation the L data is sent over ring A. Should a fault be ® orks detected on the fibre ring then the L data will be carried on rings A and B. ® orks The LRW-112 units could be linked together to form a fibre optic ring. With ring topol- ogy, a built-in redundancy scheme offers communication fault tolerance. CH 2 CH 1 CH 2 CH 1 CH 2 CH 1 CH 2 CH 1 TX RX TX RX Network Network Network Network Ring A Ring B Normal operation When LRW-112 unit receives data from the LON network, the LRW-112 (the initiator) ...
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Behaviour under faulty condition Elapsed time from any kind of failure at the fibre optic network until data exchange after a corrective action depends on total length of fibre ring. This is typically 10–20 ms. During that time, the transferred data frames should be seen as corrupted or missed. Failure Indications Fibre interruption ring A, TX On: FL R Fibre interruption ring A, RX On: FL L Fibre interruption ring A, RX & TX On FL L Fibre interruption ring B, TX On: FL R Fibre interruption ring B, RX On: FL L Fibre interruption ring B, RX & TX On: FL L Fibre interruption ring A and B On: FL L &/ (e.g. CH1 or CH2 both TX & RX) or FL R * Regarding functionality see chapter “multi drop application” Recovery from faulty status LRW-112 will automatically recover to the previous operating status when a failure disappears. This involves recovery from bus/multi drop network to Redundant ring A/B when ring is up and running and recovery from Ring B to Redundant ring A when the ring is up and running. The time to recover from the failure status depends on total length of fibre ring. This is typically 10–20 ms. During that time the transferred data frames should be seen as corrupted or missed. 6650-2260...
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Bus or multidrop communications via fibre optic network CH 2 CH 1 CH 2 CH 1 CH 2 CH 1 CH 2 CH 1 Network Network Network Network The data is transferred via the fibre optic network to the serial ports of all units. If LRW-112 is connected to two optical fibre links (mid unit) converted data will be trans- mitted in both directions, via both CH 1 and CH 2. With only one optical fibre link (end unit) converted data will be transmitted in one direction, via CH 1 only. Data received from one LRW-112 optical fibre port will be repeated through the other optical fibre port and it will also convert the frame to serial data. Optical fibre link functionality and status indication At power on, all LED's will be active during an initiation sequence followed by an auto- matic initiation of the optical fibre links. The alarm will be set until the fibre optical links are in operation and ready to transfer serial data. Data can be transferred over a fibre optical link as long as the link is in operation, indi- cated by active CH1 respective CH2. When any of the fibre optical links is out of operation and this is a faulty state, will it be indi- cated by a local alarm and set the alarm output. It will also send a remote alarm via the other link, if possible. When the link returns to operations mode, the alarm will reset automatically. Redundant power supply, galvanic isolated (2 kVAC) to other ports.
Network installation The LRW-112 is installed in the network as any standard LON router. The FO-10 standard channel may be used when creating a channel object. Note: LRW-112 and LRW-102 cannot be used in the same fibre optic network. It is pos- sible to connect LRW-112 and LRW-102 via the LON interface. Status interface This interface enables supervision of fibre optic link state.<8 ohm means that status is OK. The fault state will be set if: … Local or remote fibre link errors exist. … The unit is out of service, e.g. no power supply. LON Channel delay On the fibre channel the devices are attached in a daisy-chain fashion. The signal path is through each device, that is the packet passes through each device on its way. The signal is regenerated each time it passes through a device, thus very long distances network could be built.: The time of propagation depends on the distance and the number of devices to pass through. The propagation delay affects the channel communication parameters. By default the LRW-112 has been programmed with communication parameters suitable for a relative small to medium fibre network that follows the below equation: Fibre distance (m) / 200 + Number of units < 72 For example the above equation would allow four LRW-112 units to use maximum fibre optic cable length of 13.6 km (8.5 mi). For larger networks the LRW-112 can be programmed with communication parameters compensating for longer propagation delays. With parameters for large network the following equation can be used. Fibre distance (m) / 200 + Number of units < 576 For example, the above equation would allow eight LRW-112 units to use maximum fibre optic cable length of 13.6 km (8.5 mi). Observe however that the maximum allowed fibre length between two LRW-112 units is 20 km (12.4 mi) (using singlemode cable) depend- ing on the performance of the fibre optic transmitter and receiver. See page 15 for power budget tables. ® It is recommended to use a LON protocoll analyser to verify network perfomance dur- ing high peak channel access. The above discussion considers the limitation in maximum distace due to protocoll parameters involving media access and network idle detection. As with all fibre optic ...
Interface specifications Power Rated voltage 12 to 48 VDC 24 VAC Operating voltage 10 to 60 VDC 20 to 30 VAC Rated current 400 mA @ 12 VDC 200 mA @ 24 VDC 100 mA @ 48 VDC Rated frequency DC AC: 48 to 62 Hz Inrush current I t 0.2 A Startup current* 1.0 A peak Polarity Reverse polarity protected Redundant power input Isolation to TP/FT-10 port and status port Galvanic connection to – Connection 4-position detachable screw terminal Connector size 0.2 – 2.5 mm (AWG 24 – 12) Shielded cable Not required * External supply current capability for proper start up. Status Port type Solid state relay Operating voltage Up to 60 VDC Load current...
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Optical Power Budget The maximum supported link lengths as specified in the table above should only been seen as indica- tive. The allowed link length is calculated from the Optical Power Budget (OPB), (the available optical power for a fibre-optic link), and the attenuation of the fibre, comprising losses due to in-line con- nectors, splices, optical switches and a margin for link aging (typical 1.5 dB for 1300 nm). The worst-case Optical Power Budget (OPB) in dB for a fibre-optic link is determined by the differ- ence between the minimum transmitter output optical power and the lowest receiver sensitivity. FX (Fibre) SM-LC15 MM-LC2 Fibre connector LC duplex LC duplex Fibre type Singlemode Multimode, 9/125 mm 62.5/125 and 50/125 mm Wavelength nm 1310 1310 Transmitter –15/–8 dBm** –20/–14 dBm* Output optical power min/max Receiver –31 dBm –31 dBm Input sensitivity, max Receiver –8 dBm –8 dBm Input optical power, max Optical power budget, 16 dB 11 dB worst-case Transceiver type Small Form Factor Pluggable (SFP) Multi-Sourcing Agreement (MSA) compliant Laser class Class 1, IEC 825-1 Accessible Emission Limit (AEL) Bi-di ...
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Location of Interface ports, LED’s and DIP-switches LRW-112/ LRW-112PP LED Indicators (for details see page 17) LED Indicators placed under the lid (for details see page 17) Status Position Direction* Description Product marking In/Out Contact with posi- tion 2 when fibre optical links are in operation In/Out Common TP/FT -10 Position Direction* Description Product marking FX (Fibre) In/Out TP/FT-10 Ch 1 and Ch 2. connection (Ch 2 on LRW-102 only) In/Out TP/FT-10 For fibre details connection see page 15. Power Position Direction* Description Product ...
LED indicators Status Description PWR In service (power) Power Flashing Fault condition Out of service Flaching Packets are passed between the router sides – CH 2 Fibre link at port CH 2 in operation. Data can be transmitted. (Not used in pp version) Fibre link at port CH 2 out of operation. (Not used in pp version) CH 1 Fibre link at port CH 1 in operation. Data can be transmitted. Fibre link at port CH 1 out of operation. Flashing Receive accepted data on the serial port. Data will be transmitted to the fibre link. – Flashing Receive data on the fibre link that is transmitted to the serial port. – FL R (Red) Remote fibre link failure. A fibre link is out of operation at any other unit of the optical network. All fibre links are in operation at all other units in the fibre optical network. FL L (Red) Local fibre link failure. This unit has identified a fibre link failure. Fibre link of this unit is in operation.
Configuration All needed configurations and parameter settings are done by the DIP-switches, located under the top lid of the LRW-112 (LRW-112PP). Service request button LED "A" LED "B" Service request button Pressing this button generates service request messages from each side of the router. The service button is used for installation in network management tool. DIP-switch settings Before DIP-switch settings: Prevent damage to internal electronics from electrostatic discharges (ESD) by discharging your body to a grounding point (e.g. use of wrist strap) Note: Disconnect power before DIP-switch settings. S1 DIP-switch ON Not used 1 2 3 4 5 6 7 8 S2 DIP-switch ON ON Multidrop unit, mid unit Set status output at local (Not used in pp version) or remote error 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Set status interface ...
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Mounting This unit should be mounted on 35 mm DIN-rail, which is horizontally mounted inside an apparatus cabinet, or similar. Snap on mounting, see figure. Cooling 10 mm * (0.4 inches) This unit uses convection cooling. To avoid obstructing the air- 25 mm flow around the unit, use the following spacing rules. Minimum spacing 25 mm (1.0 inch) above /below and 10 mm (0.4 inches) left /right the unit. Spacing is recommended for the use of unit in full operating temperature range and service life. * S pacing (left/right) recommended for 25 mm full operating temperature range Removal Press down the black support at the top of the unit. See figure. 6650-2260...
Start up guide Redundant ring application CH 2 CH 1 CH 2 CH 1 CH 2 CH 1 CH 2 CH 1 TX RX TX RX Network Network Network Network Ring A Ring B Follow the steps below to get the unit up and running in a simple application: … Prepare the fibre optical network. … Redundant ring. Set switch S2:3 to ON and all others to OFF, at all units. (If the status interface should be local, set S2:1 to ON) … Connect the fibre links between the units.
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Multidrop application CH 2 CH 1 CH 2 CH 1 CH 2 CH 1 CH 2 CH 1 Network Network Network Network Prepare the fibre optical network: … Multidrop, mid units (CH 1 & CH 2). Set switch S2:2 to ON. … Multidrop, end units (CH 1 only). All switches should be set to OFF. … Connect the fibre links between the units. … Connect the power supply to all units. … The Fibre links should be in operation, indicated by active CH 1 and CH 2 LED's. … Connect the LON equipment to the LRW-112. ...
Point-to-point application CH 1 CH 1 TX RX Network Network Configure the network … Check that it is running correctly with the electrical serial network. Prepare the fibre optical network … Connect the fibre links between the units. … Connect the power supply to all units. … The Fibre links should be in operation, indicated by active CH 1 LED's. … Connect the LON equipment to the LRW-112PP. … The point-to-point application is up and running. 6650-2260...
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Redundant ring with Bi-di transceivers Unit 1 Unit 2 Unit 3 Bi-di 1550 nm Bi-di 1550 nm Bi-di 1550 nm Bi-di 1310 nm Bi-di 1310 nm Bi-di 1310 nm Multidrop with Bi-di transceivers End unit 1 Unit 2 End unit 3 – Bi-di 1550 nm – Bi-di 1310 nm Bi-di 1310 nm Bi-di 1550 nm 6650-2260...
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Point-to-point with Bi-di transceivers Unit 1 Unit 2 Bi-di 1310 nm Bi-di 1550 nm Note: With Bi-di fibre it is necessary to have one 1310 nm in one end and 1550 nm in the other end. • Bi-di 1310 nm will transmit with 1310 nm and resceive with 1550 nm. • Bi-di 1550 nm will transmitt with 1550 nm and resceive with 1310 nm. 6650-2260...
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Westermo Data Communications GmbH Svalgången 1 Goethestraße 67, 68753 Waghäusel SE-724 81 Västerås Tel.: +49(0)7254-95400-0 • Fax.:+49(0)7254-95400-9 Phone: +46 (0)16 42 80 00 • Fax: +46 (0)21 35 18 50 E-Mail: info@westermo.de info.sverige@westermo.se Westermo Data Communications S.A.R.L. Westermo OnTime AS 9 Chemin de Chilly 91160 CHAMPLAN Gladsvei 20 0489 Oslo, Norway Tél : +33 1 69 10 21 00 • Fax : +33 1 69 10 21 01 Phone +47 22 09 03 03 • Fax +47 22 09 03 10 E-mail : infos@westermo.fr E-mail: contact@ontimenet.com Westermo Data Communications Pte Ltd Westermo Data Communications Ltd 2 Soon Wing Road #08-05 Talisman Business Centre • Duncan Road Soon Wing Industrial Building Park Gate, Southampton • SO31 7GA Singapore 347893 Phone: +44(0)1489 580-585 • Fax.:+44(0)1489 580586 Phone +65 6743 9801 • Fax +65 6745 0670 E-Mail: sales@westermo.co.uk E-mail: earnestphua@westermo.com.sg Westermo Teleindustri AB have distributors in several countries, contact us for further information.