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Yale MORTISE 8800 SERIES Parts & Service Manual
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Yale MORTISE 8800 SERIES Parts & Service Manual

Grade 1 mortise lockset
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Summary of Contents for Yale MORTISE 8800 SERIES

  • Page 1 RADE ORTISE OCKSET 8800 S ERIES PARTS...
  • Page 2 50-8800-2023-FIN To order 10 cylinder latch levers for an Entrance Function (8807): Quantity Part Number 50-8899-0010 For further assistance, contact your authorized Yale distributor or contact Yale directly at (800) 438-1951. FINISH CHART ANSI Finish Description Code Bright Brass, Clear Coated...
  • Page 3 TABLE OF CONTENTS How to Order Parts ..............2 Finish Chart .
  • Page 4 8801 ITEM PART NUMBER 50-8800-X023 50-8801-X019 50-8800-0010 50-8899-0001 50-8899-0029 50-8800-1008 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 4 DESCRIPTION QUANTITY Strike, Curved Up Armor Front Reversible Latchbolt Assembly Case Assembly Machine Screw (8-32 x 5/16) Cover Fire Stop Assembly Spring Cartridge Assembly...
  • Page 5 8801 Passage Lock (F01) 36 6 39 9 40 4 KNOB TRIM PARTS SL Trim 8800 Series Parts & Service Manual Page 5 August 2004...
  • Page 6 8802/8811-2/8822 ITEM PART NUMBER 50-8800-2023 50-8802-X019 50-8800-0010 50-8899-0001 50-8899-0002 50-8800-0002 50-8899-0014 50-8800-1120 50-8899-0018 50-8899-0019 50-8899-0020 50-8899-0021 50-8899-0023 50-8899-0029 50-8800-1008 50-8899-0032 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0036 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 6 DESCRIPTION QUANTITY Strike, Curved Lip Armor Front Reversible Latchbolt Assembly Auto Unlock Insert...
  • Page 7 8802/8811-2/8822 Classroom Deadbolt Lock Privacy Lock (F19) (F33) Dormitory Lock (F13) 39 9 40 4 42 4 KNOB TRIM PARTS SL Trim 8800 Series Parts & Service Manual Page 7 August 2004...
  • Page 8 8805 ITEM PART NUMBER 50-8800-2023 50-8805-X019 50-8800-0010 50-8899-0007 50-8899-0008 50-8800-0001 50-8899-0010 50-8899-0015 50-8899-0023 50-8899-0029 50-8800-1008 50-8899-0030 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0036 50-8899-0039 50-8899-0040 50-8800-1016 50-8800-7014 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 8 DESCRIPTION QUANTITY Strike, Curved Lip Armor Front Reversible Latchbolt Assembly Guard Lever...
  • Page 9 8805 Storeroom or Closet Lock (F07) 36 6 49 4 39 9 40 4 42 4 48 4 KNOB TRIM PARTS 47 4 SL Trim 8800 Series Parts & Service Manual Page 9 August 2004...
  • Page 10 8807 ITEM PART NUMBER 50-8800-2023 50-8807-X019 50-8800-0010 50-8899-0007 50-8899-0008 50-8800-0002 50-8899-0010 50-8899-0015 50-8899-0023 50-8899-0029 50-8800-1008 50-8899-0031 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0035 50-8899-0036 50-8899-0038 50-8800-6003 50-8899-0039 50-8899-0040 50-8800-1016 50-8800-7014 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 10 DESCRIPTION QUANTITY Strike, Curved Lip Armor Front Reversible Latchbolt Assembly...
  • Page 11 8807 8807 8807 Entrance Lock (F04) 50 50 50 49 49 49 41 41 41 45 45 45 44 44 44 42 42 42 34 34 34 8800 Series Parts & Service Manual 36 36 36 28 28 28 48 48 48 47 47 47 46 46 46 SL Trim...
  • Page 12 8808/8808-2 ITEM PART NUMBER 50-8800-2023 50-8805-X019 50-8800-0010 50-8899-0007 50-8899-0008 50-8800-0003 50-8899-0011 50-8899-0014 50-8800-1015 50-8899-0017 50-8899-0023 50-8899-0029 50-8800-1008 50-8899-0031 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0036 50-8899-0039 50-8899-0040 50-8800-1016 50-8800-7014 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 12 DESCRIPTION QUANTITY Strike, Curved Lip Armor Front Reversible Latchbolt Assembly Guard Lever...
  • Page 13 8808 / 8810 8808 / 8810 8808/8808-2 Classroom Lock (F05) Classroom Lock (F32) 50 50 50 49 49 49 48 48 48 34 34 34 42 42 42 8800 Series Parts & Service Manual 20 20 20 36 36 36 28 28 28 47 47 47 46 46 46...
  • Page 14 8812-2 ITEM PART NUMBER 50-8800-2020 50-8820-X019 50-8800-0010 50-8899-0001 50-8899-0002 50-8899-0007 50-8899-0008 50-8800-0002 50-8899-0014 50-8800-1120 50-8899-0018 50-8899-0019 50-8899-0020 50-8899-0021 50-8899-0023 50-8899-0029 50-8800-1008 50-8899-0032 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0036 50-8899-0039 50-8899-0040 50-8800-1016 50-8800-7014 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 14 DESCRIPTION QUANTITY Strike, Curved Lip...
  • Page 15 8812-2 Classroom Security Lock (F34) 26 6 24 4 36 6 49 4 40 4 48 4 KNOB TRIM PARTS 47 4 42 4 SL Trim 8800 Series Parts & Service Manual Page 15 August 2004...
  • Page 16 8813 ITEM PART NUMBER 50-8800-2023 50-8813-X019 50-8899-0002 50-8800-0001 50-8899-0009 50-8899-0014 50-8800-7017 50-8899-0018 50-8899-0019 50-8899-0023 50-8899-0024 50-8899-0029 50-8800-1008 81-00X2-0404 Page 16 DESCRIPTION QUANTITY Strike, Curved Up Armor Front Deadbolt Assembly Case Assembly Washer Spacer (Classroom) Hub Core Deadbolt Arm Deadbolt Spring Cylinder Retainer Assembly Post Machine Screw (8-32 x x5/16)
  • Page 17 8813 Classroom Deadlock Classroom Deadlock 19 9 8800 Series Parts & Service Manual Page 17 August 2004...
  • Page 18 8814/8815 ITEM PART NUMBER 50-8800-2023 50-8813-X019 50-8899-0002 50-8800-0001 50-8899-0009 50-8899-0014 50-8800-1120 50-8899-0018 50-8899-0019 50-8899-0023 50-8899-0029 50-8800-1008 81-00X2-0404 Page 18 DESCRIPTION QUANTITY Strike, Curved Up Armor Front Deadbolt Assembly Case Assembly Washer Spacer (Classroom) Deadbolt Hub Deadbolt Arm Deadbolt Spring Cylinder Retainer Assembly Machine Screw (8-32 x x5/16) Cover Armor Front Screw...
  • Page 19 8814/8815 Deadlock (F18) Deadlock (F17) 8800 Series Parts & Service Manual Page 19 August 2004...
  • Page 20 8817-2 ITEM PART NUMBER 50-8800-2023 50-8805-X019 50-8800-0010 50-8899-0007 50-8899-0008 50-8800-0004 50-8899-0010 50-8899-0015 50-8899-0023 50-8899-0025 50-8899-0029 50-8800-0022 50-8899-0031 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0036 50-8899-0039 50-8899-0040 50-8800-1016 50-8800-7014 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 20 DESCRIPTION QUANTITY Strike, Curved Lip Armor Front Reversible Latchbolt Assembly Guard Lever...
  • Page 21 8817-2 Apartment, Exit or Public Toilet Lock (F09) 36 6 49 4 40 4 48 4 KNOB TRIM PARTS 47 4 46 4 42 4 SL Trim 8800 Series Parts & Service Manual Page 21 August 2004...
  • Page 22 8818-2 ITEM PART NUMBER 50-8800-2023 50-8820-X019 50-8800-0010 50-8800-0021 50-8899-0007 50-8899-0008 50-8800-0005 50-8899-0012 50-8899-0016 50-8800-1120 50-8899-0018 50-8899-0019 50-8899-0020 50-8899-0021 50-8899-0023 50-8899-0029 50-8800-1008 50-8899-0031 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0036 50-8899-0039 50-8899-0040 50-8800-1016 50-8800-7014 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 22 DESCRIPTION QUANTITY Strike, Curved Lip...
  • Page 23 8818-2 Classroom Security Intruder Lock 49 4 48 4 42 4 8800 Series Parts & Service Manual 36 6 47 4 46 4 SL Trim August 2004 26 2 25 2 24 2 23 2 40 4 KNOB TRIM PARTS Page 23...
  • Page 24 8820/8832 ITEM PART NUMBER 50-8800-2023 50-8820-X019 50-8800-0010 50-8800-0021 50-8899-0007 50-8899-0008 50-8800-0002 50-8899-0013 50-8899-0016 50-8800-1120 50-8899-0018 50-8899-0019 50-8899-0020 50-8899-0021 50-8899-0023 50-8899-0029 50-8800-1008 50-8899-0030 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0036 50-8899-0039 50-8899-0040 50-8800-1016 50-8800-7014 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 24 DESCRIPTION QUANTITY Strike, Curved Lip...
  • Page 25 8820/8832 Hotel/Motel Lock Hotel/Motel Lock (F15) 26 2 25 2 24 2 23 2 36 6 49 4 40 4 48 4 KNOB TRIM PARTS 47 4 46 4 42 4 SL Trim 8800 Series Parts & Service Manual Page 25 August 2004...
  • Page 26 8823 ITEM PART NUMBER 50-8800-2023 50-8802-X019 50-8800-0010 50-8899-0001 50-8899-0002 50-8800-0001 50-8899-0009 50-8899-0014 50-8800-1120 50-8899-0018 50-8899-0019 50-8899-0023 50-8899-0029 50-8800-1008 50-8899-0032 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0036 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 26 DESCRIPTION QUANTITY Strike, Curved Lip Armor Front Reversible Latchbolt Assembly Auto Unlock Insert Deadbolt Assembly...
  • Page 27 8823 Storeroom Lock KNOB TRIM PARTS SL Trim 8800 Series Parts & Service Manual Page 27 August 2004...
  • Page 28 8828 ITEM PART NUMBER 50-8800-2023 50-8805-X019 50-8800-0010 50-8899-0007 50-8899-0008 50-8800-0001 50-8899-0029 50-8800-1008 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0039 50-8899-0040 50-8800-1016 50-8800-7014 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 28 DESCRIPTION QUANTITY Strike, Curved Lip Armor Front Reversible Latchbolt Assembly Guard Lever Guard Lever Spring Case Assembly...
  • Page 29 8828 Exit Latch (F31) 36 6 49 4 40 4 48 4 KNOB TRIM PARTS 47 4 46 4 SL Trim 8800 Series Parts & Service Manual Page 29 August 2004...
  • Page 30 8829 ITEM PART NUMBER 50-8800-2023 50-8805-X019 50-8800-0010 50-8899-0007 50-8899-0008 50-8800-0004 50-8899-0023 50-8899-0025 50-8899-0029 50-8800-1008 50-8899-0031 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0036 50-8899-0039 50-8899-0040 50-8800-1016 50-8800-7014 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 30 DESCRIPTION QUANTITY Strike, Curved Lip Armor Front Reversible Latchbolt Assembly Guard Lever Guard Lever Spring...
  • Page 31 8829 Closet Lock 30 3 36 6 49 4 40 4 48 4 KNOB TRIM PARTS 47 4 46 4 43 4 SL Trim 8800 Series Parts & Service Manual Page 31 August 2004...
  • Page 32 8830-2 ITEM PART NUMBER 50-8800-2023 50-8805-X019 50-8800-0010 50-8899-0007 50-8899-0008 50-8800-0001 50-8899-0015 50-8899-0023 50-8899-0029 50-8800-1008 50-8899-0030 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0036 50-8899-0039 50-8899-0040 50-8800-1016 50-8800-7014 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 32 DESCRIPTION QUANTITY Strike, Curved Lip Armor Front Reversible Latchbolt Assembly Guard Lever Guard Lever Spring...
  • Page 33 8830 8830-2 Asylum Lock 36 6 49 4 40 4 48 4 KNOB TRIM PARTS 47 4 46 4 43 4 SL Trim 8800 Series Parts & Service Manual Page 33 August 2004...
  • Page 34 8833/8833-2 ITEM PART NUMBER 50-8800-2023 50-8805-X019 50-8800-0010 50-8899-0007 50-8899-0008 50-8800-0001 50-8899-0015 50-8899-0023 50-8899-0029 50-8800-1008 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0039 50-8899-0040 50-8800-1016 50-8800-7014 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 34 DESCRIPTION QUANTITY Strike, Curved Lip Armor Front Reversible Latchbolt Assembly Guard Lever Guard Lever Spring Case Assembly...
  • Page 35 8833/8833-2 All Purpose Lock Exit Lock 36 6 49 4 40 4 48 4 KNOB TRIM PARTS 47 4 46 4 SL Trim 8800 Series Parts & Service Manual Page 35 August 2004...
  • Page 36 8847 ITEM PART NUMBER 50-8800-2023 50-8847-X019 50-8800-0010 50-8800-0021 50-8899-0007 50-8899-0008 50-8800-0002 50-8899-0012 50-8899-0016 50-8800-1120 50-8899-0018 50-8899-0019 50-8899-0020 50-8899-0021 50-8899-0023 50-8899-0029 50-8800-1008 50-8899-0031 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0035 50-8899-0036 50-8899-0038 50-8800-6003 50-8899-0039 50-8899-0040 50-8800-1016 50-8800-7014 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 36...
  • Page 37 8847 Entrance or Apartment Door Lock (F20) 49 4 41 4 45 4 44 4 48 4 42 4 8800 Series Parts & Service Manual 23 2 36 6 47 4 46 4 SL Trim August 2004 26 2 40 4 KNOB TRIM PARTS Page 37...
  • Page 38 8860/8860-2 ITEM PART NUMBER 50-8800-2023 50-8820-X019 50-8800-0010 50-8899-0002 50-8800-0001 50-8899-0009 50-8899-0014 50-8800-1120 50-8899-0018 50-8899-0019 50-8899-0023 50-8899-0029 50-8800-1008 50-8899-0032 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0036 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 38 DESCRIPTION QUANTITY Strike, Curved Lip Armor Front Reversible Latchbolt Assembly Deadbolt Assembly Case Assembly...
  • Page 39 8860/8860-2 Entrance or Entrance or Storeroom Lock (F21) Storeroom Lock (F14) 36 6 40 4 KNOB TRIM PARTS 42 4 SL Trim 8800 Series Parts & Service Manual Page 39 August 2004...
  • Page 40 8861 ITEM PART NUMBER 50-8800-2023 50-8802-X019 50-8800-0010 50-8899-0001 50-8899-0002 50-8800-0002 50-8899-0009 50-8899-0014 50-8800-1120 50-8899-0018 50-8899-0019 50-8899-0023 50-8899-0029 50-8800-1008 50-8899-0032 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0036 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 40 DESCRIPTION QUANTITY Strike, Curved Lip Armor Front Reversible Latchbolt Assembly Auto Unlock Insert Deadbolt Assembly...
  • Page 41 8861 Dormitory or Storeroom Lock 42 4 8800 Series Parts & Service Manual 36 6 SL Trim August 2004 40 4 KNOB TRIM PARTS Page 41...
  • Page 42 8862 ITEM PART NUMBER 50-8800-2023 50-8801-X019 50-8800-0010 50-8800-0003 50-8899-0009 50-8899-0014 50-8800-1015 50-8899-0017 50-8899-0022 50-8899-0029 50-8800-1008 50-8899-0031 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0036 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 42 DESCRIPTION QUANTITY Strike, Curved Lip Armor Front Reversible Latchbolt Assembly Case Assembly Washer Spacer (Classroom)
  • Page 43 8862 Bathroom Lock (F22) 36 6 40 4 KNOB TRIM PARTS 42 4 SL Trim 8800 Series Parts & Service Manual Page 43 August 2004...
  • Page 44 8867 ITEM PART NUMBER 50-8800-2023 50-8867-X019 50-8800-0010 50-8800-0021 50-8800-0002 50-8899-0012 50-8899-0016 50-8800-1120 50-8899-0018 50-8899-0019 50-8899-0020 50-8899-0021 50-8899-0023 50-8899-0029 50-8800-1008 50-8899-0031 50-8899-0033 50-8899-0034 50-8800-1005 50-8800-1011 50-8800-1004 50-8899-0035 50-8899-0036 50-8899-0038 50-8800-6003 81-00X2-0404 50-8800-1034 50-4601-1005 50-8899-0059 50-8899-0061 50-8899-0060 50-8800-1031 Page 44 DESCRIPTION QUANTITY Strike, Curved Lip Armor Front Reversible Latchbolt Assembly...
  • Page 45 8867 Dormitory or Exit Lock (F12) 36 6 41 4 40 4 44 4 KNOB TRIM PARTS 42 4 SL Trim 8800 Series Parts & Service Manual Page 45 August 2004...

  • Page 46: Installation Instructions

    INSTALLATION INSTRUCTIONS Yale ® Mortise Locks 8800 Series (Knob, FL and SL Trim) NOTES The following is a step by step approach to installing a mortise lock and trim to both wood and steel doors. 1) Determine Hand of Door...
  • Page 47 INSTALLATION INSTRUCTIONS 7) INSTALL STRIKE a. Attach strike to jamb using two #12 combination attaching screws. (See Fig. 1.) (Figure 1) 8800 Series Strike Shown Hole Chart Size Used for Hole H.M. Door Wood Door 1-1/8 Dia. 1-1/8 Dia. (29) (29) Knobs 1-7/8 Dia.
  • Page 48 INSTALLATION INSTRUCTIONS For door sizes other than 1/3/4” cut along these lines (Figure 4) RH & LHR Door ONLY Page 48 8800 Series Parts & Service Manual August 2004...
  • Page 49 INSTALLATION INSTRUCTIONS For door sizes other than 1/3/4” cut along these lines (Figure 5) LH & RHR Door ONLY 8800 Series Parts & Service Manual Page 49 August 2004...
  • Page 50 INSTALLATION INSTRUCTIONS For door sizes other than 1/3/4” cut along these lines (Figure 6) Non-Beveled Door Page 50 8800 Series Parts & Service Manual August 2004...
  • Page 51 INSTALLATION INSTRUCTIONS 8) SECTIONAL TRIM 9) ESCUTCHEON PLATE TRIM (THROUGH-BOLTED) 8800 Series Parts & Service Manual Page 51 August 2004...
  • Page 52 INSTALLATION INSTRUCTIONS 10) ESCUTCHEON PLATE TRIM (SURFACE-MOUNTED) 11) SINGLE OPERATING TRIM (SECTIONAL & ESCUTCHEON) 11) SINGLE OPERATING TRIM (SECTIONAL & ESCUTCHEON) Page 52 8800 Series Parts & Service Manual August 2004...
  • Page 53 INSTALLATION INSTRUCTIONS RAMPED SPINDLE ASSEMBLY Installation Trouble Shooting Tips Problem Possible Cause Loose (Trim H.M. Doors) (Vibration caused by normal operation of door opening and closing can loosen attaching screws) Difficult to operate lock by lever or by key. Door is warped or sagging, binding up latch bolt in strike cutout.
  • Page 54 Yale Security Inc.® are registered trademarks of Yale Security Inc. Other products brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. Copyright© 2004 Yale Security Inc. All rights reserved. These materials are protected under US copyright laws. All contents current at time of publication.