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Xerox Wide Format 510DP Operator's Manual

Xerox wide format operator manual
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Xerox Wide Format 510DP
Operator Manual
701P38535 January 2003

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  • Page 1 Xerox Wide Format 510DP Operator Manual 701P38535 January 2003...
  • Page 2 ©XEROX Inc. 2001. All rights reserved. Printed in the United States of America XEROX®, XEROX Wide Format 510dp, XES Synergix 8850 Digital Solution, Synergix Scan System, the digital box icon, AccXES, and acronym, XEROX, are trademarks of XEROX CORPORATION. 701P38535...
  • Page 3: Table Of Contents

    Cleaning the printer surface ... 34 Ordering supplies... 35 Supply order list... 35 Supply order procedure ... 35 Problem solving... 37 Clearing media jams ... 37 Fuser area jam ... 38 Cutter area jam... 40 XEROX WIDE FORMAT 510DP OPERATOR MANUAL Table of contents...
  • Page 4 Roll media drawer jams... 41 Status codes ... 44 Error messages ... 45 Problem solving table ... 46 Calling for service ... 47 Technical data... 49 Product specifications... 49 Media specifications ... 51 Space requirements... 52 XEROX WIDE FORMAT 510dDPOPERATOR MANUAL...
  • Page 5: Emc Notices

    XEROX WIDE FORMAT 510DP OPERATOR MANUAL Changes or modifications to this equipment not specifically approved by Fuji Xerox Australia PTA. Limited may void the user’s authority to operate this equipment. Shielded cables must be used with this equipment to maintain compliance with the Radiocommunications Act 1992.
  • Page 6: Japan

    Changes or modifications to this equipment not specifically approved by Fuji Xerox Limited may void the user’s authority to operate this equipment. Shielded cables must be used with this equipment to maintain compliance with the Voluntary Control Council for Interference by Information Technology Equipment regulations.
  • Page 7: Safety Notes

    Do not allow anything to rest on the power cord. Do not locate the units where someone will step on the cord. The units should not be placed in a built-in installation unless proper ventilation is provided. XEROX WIDE FORMAT 510DP OPERATOR MANUAL...
  • Page 8 If you need additional safety information concerning the printer or XEROX supply materials, you may call: Within the United States: 1-800-828-6571 toll free In other countries: Please call your local Xerox Engineering Systems service office for help. XEROX WIDE FORMAT 510ddp OPERATOR MANUAL...
  • Page 9: Introduction

    Organization and content of this manual XEROX WIDE FORMAT 510dp OPERATOR MANUAL Congratulations on acquiring your new XEROX Wide Format 510dp. Xerox looks forward to supporting you and helping you increases your printing productivity. The XEROX Wide Format 510dp is available as a standalone printer with an AccXES controller or as a multifunction device with a Synergix Scan System and an AccXES controller.
  • Page 10: Terminology Used In This Manual

    When included within a procedure, cautions always precede the step to which they refer. NOTE: A NOTE highlights an operating or maintenance procedure, a condition or a statement. XEROX WIDE FORMAT 510ddp OPERATOR MANUAL...
  • Page 11: Printer Overview

    Printer orientation XEROX WIDE FORMAT 510dp OPERATOR MANUAL This chapter shows the orientation of the printer. It also illustrates and describes its main components, as well as the elements of the control panel. The illustration below shows the printer orientation. You must be familiar with this orientation when following the messages in the message display and the instructions in this guide.
  • Page 12: Main Components

    Open to access the toner waste bottle and to view the product serial number. Contains the graphic display, message display, menu access and navigation keys, and numeric keypad. * Drawers 2 and 3 are available as options. XEROX Wide Format 510dp OPERATOR MANUAL...
  • Page 13 3. Power cord connection 4. Circuit breaker switch (black) 5. Toner supply access cover XEROX WIDE FORMAT 510dp OPERATOR MANUAL Open to clear media jams in the cutter area. WARNING: The cutter blade is very sharp. Do not touch the cutter blade when clearing media jams in the cutter area.
  • Page 14: Control Panel

    Press this key to select the current menu item or value. Press this key to undo the previous selection or to return to the next higher menu level. If you have modified a parameter, the parameter will remain unchanged. XEROX Wide Format 510dp OPERATOR MANUAL...
  • Page 15 8. On-line/Off-line key 9. Numeric keypad 10. Language key XEROX WIDE FORMAT 510dp OPERATOR MANUAL Press this key to switch between the on-line and off-line modes. In on-line mode, the indicator light to the left of the key is lit. In off-line mode, the indicator light is not lit.
  • Page 16 PRINTER OVERVIEW This page has been intentionally left blank. XEROX Wide Format 510dp OPERATOR MANUAL...
  • Page 17: Powering On And Off

    Circuit breaker switch Printer power switch XEROX WIDE FORMAT 510dp OPERATOR MANUAL Powering on and off This chapter describes the procedures for powering on and powering off. It also describes the power consumption modes. Powering on To power on: 1. Switch the circuit breaker to the On (I) position. This turns on power to the Printer.
  • Page 18: Powering Off

    NOTE: When the printer is in this mode, the fuser is off. The printer needs to warm up from an L9 status code before being ready to print. XEROX Wide Format 510dp OPERATOR MANUAL...
  • Page 19: Media

    When a media roll empties XEROX WIDE FORMAT 510dp OPERATOR MANUAL This chapter provides the following information: • A listing of the ways in which the printer notifies you when a media roll is low or empty • The procedure for loading roll media into the media drawers •...
  • Page 20: Loading The Roll Media

    • If the drawer is not a sealed media drawer, proceed to step 4. 4. Squeeze the baffle release and raise the baffle until it locks in place. XEROX WIDE FORMAT 510dp OPERATOR MANUAL...
  • Page 21 XEROX WIDE FORMAT 510dp OPERATOR MANUAL 5. Rotate the media roll to wind the end of the media onto the roll. 6. Lift the media roll out of the drawer. 7. Lay the media roll on a flat, horizontal surface.
  • Page 22 15. If the lead edge of the media roll contains debris from the adhesive or is torn or uneven, trim the lead edge. NOTE: Trimming is not usually necessary for a new roll of media. XEROX WIDE FORMAT 510dp OPERATOR MANUAL...
  • Page 23 XEROX WIDE FORMAT 510dp OPERATOR MANUAL 16. Rotate the media roll to feed the media under the baffle and beyond the registration window. NOTE: Ensure that the lead edge of the media is flat and is not folded over itself.
  • Page 24: Changing The Roll Media Size And Type

    860 MM. 880 MM. 900 MM. 5. When you scroll to the desired media width, press the Enter key. The message display instructs you to select the media type. It indicates the current media type. XEROX WIDE FORMAT 510dp OPERATOR MANUAL...
  • Page 25 XEROX WIDE FORMAT 510dp OPERATOR MANUAL 6. Press the Previous or Next key to scroll through the media type selections. The media type selections are BOND, VELLUM, and FILM. 7. When you scroll to the desired media type, press the Enter key.
  • Page 26: Using The Cut Sheet Feed-In Shelf

    6. From the client workstation, specify Manual Feed as the media source. 7. Submit the print job. 8. When you are finished manually feeding cut sheets, lower the output tray. XEROX WIDE FORMAT 510dp OPERATOR MANUAL...
  • Page 27: Automatic Media Roll Switching

    Automatic media roll switching Media storage tips XEROX WIDE FORMAT 510dp OPERATOR MANUAL The printer has an automatic roll-switching feature that allows it to switch to another roll when the roll in use empties. This feature provides for longer continuous operation of the printer.
  • Page 28 MEDIA This page has been intentionally left blank. XEROX WIDE FORMAT 510dp OPERATOR MANUAL...
  • Page 29: Off-Line Setup Menu

    Each of the Setup Menu options has a number of sub-options. This chapter documents the Printer Menu option in detail. For information about the remaining Setup Menu options, refer to the XES Synergix 8825/8830/8850/510dp Controller Setup Manual for Firmware 9.0 or the Web Printer Manager Tool User Guide.
  • Page 30: Printer Menu

    Default: 5 FINISHER CONFIG TYPE Specifies the folder configuration type. Settings: NONE (no finisher) and 003 Default: NONE Function ON and OFF ON and OFF intervals 0 (lightest) to 10 (darkest) (Generic Finisher Interface) XEROX WIDE FORMAT 510dp OPERATOR MANUAL...
  • Page 31 Option DIAGNOSTICS BILLING METERS XEROX WIDE FORMAT 510dp OPERATOR MANUAL Table 1. Printer Menu options (continued) Sub-option TEST PLOT Allows you to run a test print in off-line mode from each media source. The selections are ROLL 1, ROLL 2, ROLL 3, and BYPASS.
  • Page 32: Accessing The Printer Menu

    The display will indicate " SYNERGIX CS 510dp PAUSED" or "SYNERGIX PS 510dp." 2. Press the Enter key to access the SYNERGIX CS 510dp or "SYNERGIX PS 510dp" SETUP MENU. 3. Press the Previous or Next key until <PRINTER MENU> is displayed.
  • Page 33: Setting The Timers

    The display will indicate " SYNERGIX CS 510dp IDLE "or "SYNERGIX PS 510dp". Note: If there is a Scanner connected, the message displayed will be SYNERGIX CS 510dp. If there is no Scanner connected the message will be SYNERGIX PS 510dp. To adjust the print density: 1.
  • Page 34: Specifying The Finisher Configuration Type

    Specifying the finisher configuration type Performing printer diagnostics Note: If there is a Scanner connected, the message displayed will be SYNERGIX CS 510dp. If there is no Scanner connected the message will be SYNERGIX PS 510dp. To specify the finisher configuration type: 1.
  • Page 35: Viewing The Recent Fault Log

    "SYNERGIX PS 510dp" Viewing the recent fault log Note: If there is a Scanner connected, the message displayed will be SYNERGIX CS 510dp. If there is no Scanner connected the message will be SYNERGIX PS 510dp. To view the recent fault: 1.
  • Page 36 OFF-LINE SETUP MENU This page has been intentionally left blank. XEROX WIDE FORMAT 510dp OPERATOR MANUAL...
  • Page 37: Care

    When the toner cartridge needs replacement XEROX WIDE FORMAT 510dp OPERATOR MANUAL The printer requires a minimum of operator maintenance. You will need to replace the toner cartridge and toner waste bottle when the cartridge empties. You also will need to clean the outside surface of the printer when necessary.
  • Page 38: Replacing The Toner Cartridge

    CAUTION: Toner identified for use in the XEROX Wide Format 510dp is a two-component material made specifically for this printer. Use of toner not identified for the XEROX Wide Format 510dp will damage the printer. 1. Open the replacement toner carton.
  • Page 39 XEROX WIDE FORMAT 510dp OPERATOR MANUAL 6. Carefully lift the used toner cartridge out of the printer. • Try not to tilt the cartridge too much to avoid toner spillage. 7. Wipe any excess toner off the used toner cartridge.
  • Page 40 Do not remove the seal under the tape. 16. Slide the gold cartridge dispenser patch cover to the right to conceal the cartridge patch. • Ensure that the cartridge patch is completely covered. 17. Close the toner supply access cover. XEROX WIDE FORMAT 510dp OPERATOR MANUAL...
  • Page 41: Replacing The Toner Waste Bottle

    Replacing the toner waste bottle XEROX WIDE FORMAT 510dp OPERATOR MANUAL Each time you replace the toner cartridge, you must replace the toner waste bottle as well. To replace the toner waste bottle: 1. Open the front door. CARE...
  • Page 42 2. Carefully remove the toner waste bottle. • Pull the waste bottle forward until it disengages from the mounting bracket. 3. Remove the stopper from the side of the used toner waste bottle. XEROX WIDE FORMAT 510dp OPERATOR MANUAL...
  • Page 43 XEROX WIDE FORMAT 510dp OPERATOR MANUAL CAUTION: Ensure that the stopper is firmly in place to avoid spillage of toner. 4. Snap the stopper into place on the top of the used toner waste bottle. 5. Remove the stopper from the top of the new toner waste bottle.
  • Page 44: Cleaning The Printer Surface

    Cleaning the printer surface As needed, clean the outside surfaces of the printer. Use a clean cloth dampened with mild soap and water. Do not pour or spray liquid directly on any part of the printer. XEROX WIDE FORMAT 510dp OPERATOR MANUAL...
  • Page 45: Ordering Supplies

    Bond paper, vellum/tracing paper, and film Xerox offers the above media in various sizes, weights, and grades to meet your printing needs. To order supplies for the XEROX Wide Format 510dp, call your local Xerox Engineering Systems sales office. Local telephone number: ________________________________...
  • Page 46 CARE This page intentionally left blank XEROX WIDE FORMAT 510dp OPERATOR MANUAL...
  • Page 47: Problem Solving

    Clearing media jams XEROX WIDE FORMAT 510dp OPERATOR MANUAL This chapter provides information for resolving various problems that can occur during the operation of the printer. It contains instructions for clearing media jams. It also includes status code and error message tables, as well as a general problem-solving table.
  • Page 48: Fuser Area Jam

    3. Do one of the following: • Pull the jammed media out the back of the fuser area. Go to step 7. • If you cannot pull the jammed media out of the fuser area, go to step 4. XEROX WIDE FORMAT 510dp OPERATOR MANUAL...
  • Page 49 XEROX WIDE FORMAT 510dp OPERATOR MANUAL 4. Lift the inside latches on each side of the fuser drawer front and lower the fuser drawer front. 5. Hold the drawer front all the way open and pull the jammed media out of the back of the fuser area.
  • Page 50: Cutter Area Jam

    1. Squeeze the latches on the cut sheet feed-in drawer and open the drawer all the way. 2. Pull the media out of the cutter area. 3. Close the cutter drawer. XEROX WIDE FORMAT 510dp OPERATOR MANUAL...
  • Page 51: Roll Media Drawer Jams

    Roll media drawer jams XEROX WIDE FORMAT 510dp OPERATOR MANUAL To clear a jam in a roll media drawer: 1. Raise the output tray all the way so that it rests on top of the printer. 2. Lift the handle of the applicable drawer and open the drawer all the way.
  • Page 52 7. Rotate the media roll to feed the media under the baffle and beyond the registration window. 8. Squeeze the baffle release and lower the baffle until it locks in place on both sides. XEROX WIDE FORMAT 510dp OPERATOR MANUAL...
  • Page 53 XEROX WIDE FORMAT 510dp OPERATOR MANUAL 9. Slowly rotate the media roll until the lead edge of the media is centered in the registration window. 10. Do one of the following: • If the drawer is a sealed media drawer, close the Plexiglas cover.
  • Page 54: Status Codes

    Switch the printer off. Wait several seconds. Then switch the printer on. The status codes shown in the table below may appear on the message display. Follow the instructions in the table before calling for service. Table 2. Status Code Table Explanation XEROX WIDE FORMAT 510dp OPERATOR MANUAL...
  • Page 55: Error Messages

    CHECK FOLDER FOLDER COMMUNICATIONS ERROR F2-01 CHECK FOLDER FOLDER COMMUNICATOINS ERROR XEROX WIDE FORMAT 510dp OPERATOR MANUAL The error messages shown in the table below may appear on the message display. Follow the instructions in the table before calling for service.
  • Page 56: Problem Solving Table

    The media may be too dry. When using the Scale-to-fit option the margins may have been set 0 (zero) XEROX WIDE FORMAT 510dp OPERATOR MANUAL Suggested Solutions Check the condition of the media. If damp, replace it. Store the media in a sealed package or bag.
  • Page 57: Calling For Service

    When you experience a problem with the printer, you may be able to resolve it by referring to the procedures and tables in this chapter. If you are unable to resolve the problem, call your local Xerox Engineering Systems office. Local telephone number: ________________________________...
  • Page 58 PROBLEM SOLVING This page has been intentionally left blank. XEROX WIDE FORMAT 510dp OPERATOR MANUAL...
  • Page 59: Technical Data

    Heat output Finishing XEROX WIDE FORMAT 510dp OPERATOR MANUAL This chapter provides the product and media specifications for the XEROX Wide Format 510dp. It also provides the space requirements for normal operation after product installation. Table 5. Hardware Specifications 4.5 ips 400 dpi Minimum: 60°...
  • Page 60 C = 10 D = 7 E = 5 The XEROX Wide Format 510dp will operate within the specifications indicated in the table below for the respective markets. Current limit will be set as part of the installation procedure. The printer is not sensitive to the AC power service frequency and can operate at either 50hz or 60hz.
  • Page 61: Media Specifications

    Media type Media supply Media size Print size XEROX WIDE FORMAT 510dp OPERATOR MANUAL Table 8. Media Specifications Recommended media types: Bond – 20 to 24 lb (80 to 90 gsm) xerographic roll paper or cut sheets Vellum/tracing – 20 lb (80 gsm)
  • Page 62: Space Requirements

    24" (610 mm) 36" (914 mm) Top view 36" (914 mm) 129" (3277 mm) NOTE: Once installed, this machine is not considered movable. If moved, re-leveling of the machine will be required. XEROX WIDE FORMAT 510dp OPERATOR MANUAL 83" (2108 mm)

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