Related Manuals for Xantrex Powerpack 100
Summary of Contents for Xantrex Powerpack 100
- Page 1 XPower Pocket Powerpack 100 t 1-800-394-0440 (toll free in North America) 1-604-422-2777 (direct) f 1-604-420-2145 e customerservice@xantrex.com www.xantrex.com Owner's Guide 975-0249-01-01 REV. A Printed in China...
- Page 2 About Xantrex Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid- connected and stand-alone systems.
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Page 3: Contact Information
ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK. Date and Revision August 2005 Revision A Part Number 975-0249-01-01... -
Page 4: Table Of Contents
Contents 1. Introduction ......1 2. Important Safety Information ... . . 3 Warnings and Cautions . - Page 5 Recharging the Powerpack ....26 7. Troubleshooting ......30 General .
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Page 6: Introduction
1 Introduction Thank you for purchasing the XPower Pocket Powerpack 100. This product is part of a family of advanced high-performance power inverters from Xantrex, the leader in high-frequency inverter design. The XPower Pocket Powerpack 100 has two separate modules: 1. - Page 7 Read this guide before operating or charging the XPower Pocket Powerpack 100, and save it for future reference. The main topics in the guide are: • Safety information (page 3) •...
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Page 8: Important Safety Information
2 Important Safety Information Misusing or incorrectly connecting the XPower Pocket Powerpack 100 may damage the equipment or create hazardous conditions for users. Read the following safety instructions and pay special attention to all Caution and Warning statements in the guide. - Page 9 WARNING Do not use the XPower Pocket Powerpack 100 in the presence of flammable fumes or gases, such as in the bilge of a gasoline powered boat, or near propane tanks. Do not use the XPower Pocket Powerpack 100 in an enclosure containing automotive-type, lead-acid batteries.
- Page 10 WARNING: Shock hazard Use caution when inserting an AC plug into the three-prong AC outlet. The prongs of an AC plug can become bent from misuse. If an AC plug is improperly inserted into the AC outlet, a bent prong can slip outside the inverter and become a shock hazard.
- Page 11 WARNING: Fire hazard • Never charge the Powerpack unattended. • Charge the Powerpack in an isolated area, away from other flammable materials. • Let the Powerpack cool down to ambient temperature before charging. • Storing the Powerpack at temperatures over 170 °F (77 °C) for over two hours may cause damage to battery and possible fire.
- Page 12 WARNING: Personal Injury • The cells inside the Powerpack contain toxic substances. Do not use the Powerpack if the casing is broken or if it emits an unusual odor, produces excessive heat, or leaks. Avoid contact with any substance that leaks from the Powerpack.
- Page 13 CAUTION: AC output non-sinusoidal Some chargers for small nickel-cadmium batteries can be damaged if connected to the XPower Pocket Powerpack 100. Do not use the XPower Pocket Powerpack 100 with the following appliances: • Small battery-operated appliances like rechargeable flashlights, some rechargeable shavers, and night lights that are plugged directly into an AC receptacle to recharge.
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Page 14: Additional Safety Guidelines
• Never connect the XPower Pocket Powerpack 100 to power utility AC distribution wiring. • Do not use the XPower Pocket Powerpack 100 in temperatures over 100° F (40° C). • Do not expose the XPower Pocket Powerpack 100 to water, rain, snow, or spray. -
Page 15: Safety Features
3 Safety Features These advanced safety features are built into the XPower Pocket Powerpack 100: • Electronic overload protection • User-replaceable 10 A fuse • Low battery voltage shutdown • High-input voltage protection • Over-temperature protection • Output short circuit protection. -
Page 16: Features And Accessories
4 Features and Accessories Power/Fault light Figure 1 XPower Inverter Module Features Ventilation openings USB power port Fuse DC input port AC outlet Mounting slot... - Page 17 DC output plug Power/Fault light Figure 2 Powerpack Module Features DC Input Cable Airplane power plug Vehicle power outlet adapter Figure 3 Inverter Accessories AC charger input Mounting tab switch AC Charger...
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Page 18: Using The Inverter
100 is capable of powering most 120 V AC products that use 100 W or less. The XPower Pocket Powerpack 100 can also power or charge most consumer electronics that have USB power ports. The XPower Pocket Powerpack 100’s AC output waveform, called “modified sine wave,”... -
Page 19: Using The Inverter Module With Dc Input Cable
Using the Inverter Module with DC Input Cable Using the Vehicle Power Outlet Adapter Due to the limitations of 12 V outlets in automobiles or boats, the inverter module should only be used to supply AC power to products that require 100 W (about 0.8 A) or less. - Page 20 Plug the device you want to operate into the inverter module. See “Inverter Operation” on page 20. When the inverter module is not in use, unplug it from the 12 V outlet to prevent slight discharge of the battery. Press latch to remove adapter.
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Page 21: Using The Airplane Power Plug
Using the Airplane Power Plug Plug the DC input cable into the DC input port on the inverter module. Observe correct polarity. See Figure 4. CAUTION: Reverse polarity damage When plugging in the DC cable, ensure that the plug aligns with the DC cable port. Failure to do so will result in reverse polarity and a blown fuse. - Page 22 Airline Compatibility Table 1 provides a list of airlines, aircraft, and passenger classes that have DC power sockets compatible with the XPower Pocket Powerpack 100. Table 1 Airline Compatibility Airline Aircraft Air Canada A330, A340 Air China 747-400 Air France...
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Page 23: Using The Inverter With Powerpack
Using the Inverter with Powerpack The Powerpack is designed to connect to the inverter module and provide power to operate or charge devices that consume 100 W or less. To use the Powerpack: Connect the inverter module to the Powerpack, ensuring that the mounting tab on the Powerpack slides into the slot underneath the inverter. - Page 24 When the battery in the Powerpack has discharged below 10%, the LED will illuminate red, indicating that the battery needs to be recharged. DC output plug Mounting tab switch Figure 5 Connecting the Inverter and Powerpack...
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Page 25: Inverter Operation
6 Inverter Operation Operation with the DC Input Cable Follow these procedures and guidelines when using the inverter module as a stand-alone unit. When the DC input cable is properly connected to a 12 V outlet, the light on the inverter module will glow blue, indicating the inverter is ready. - Page 26 160W, some devices may exceed its surge capability and shut down the inverter. • If the XPower Pocket Powerpack 100 exceeds a safe operating temperature, due to insufficient ventilation or a high-temperature environment, it automatically shuts down. The red fault light...
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Page 27: Vehicle Battery Operating Time
• Should a defective battery charging system cause the battery voltage to rise to dangerously high levels, the XPower Pocket Powerpack 100 automatically shuts down. The red fault light comes on. CAUTION Although the XPower Pocket Powerpack 100 incorporates protection against over-voltage, it may still be damaged if the input voltage exceeds 16 V. -
Page 28: Operation With The Powerpack
When using a vehicle battery as a power source, it is strongly recommended to start the vehicle every hour or two to recharge the battery before its capacity drops too low. The inverter module can operate while the engine is running, but the normal voltage drop that occurs during starting of the engine may trigger the inverter’s low voltage shutdown feature. -
Page 29: Device Run Times
Device Run Times Typical portable devices that can be used with the XPower Pocket Powerpack 100 are listed in Table 2. Table 2 Device Run Times Device Laptop computer Portable cooler Video game console Interference with Electronic Equipment Generally, most AC products operate with the XPower Pocket Powerpack 100 just as they would with household AC power. -
Page 30: Buzzing Sound In Audio Systems And Radios
Some inexpensive stereo systems and AM-FM radios have inadequate internal power supply filtering and “buzz” slightly when powered by the XPower Pocket Powerpack 100. Generally, the only solution is an audio product with a higher quality filter. Television Interference The XPower Pocket Powerpack 100 is shielded to minimize its interference with TV signals. -
Page 31: Recharging The Powerpack
Recharging the Powerpack When household AC power is available, the Powerpack can be recharged using the AC Charger. You can also charge the Powerpack using the inverter module with the DC input cable while you drive your vehicle. To recharge the Powerpack using household power: If the inverter module is connected to the Powerpack, disconnect any devices plugged into... - Page 32 AC charger input Figure 6 Charging the Powerpack with AC Power...
- Page 33 To recharge the Powerpack using a vehicle’s 12 V outlet: If the inverter module is connected to the Powerpack, disconnect any devices plugged into the inverter and disconnect the inverter from the Powerpack. If necessary, attach the vehicle power outlet adapter to the DC input cable.
- Page 34 Insert the DC input cable into the vehicle or airplane 12 V outlet. See Figure 7. While the Powerpack is recharging, the blue LED flashes every two seconds. When the Powerpack is fully charged, the blue LED glows steadily. A typical recharge may take up to 11 hours. DC input cable (shown with vehicle power outlet adapter)
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Page 35: Troubleshooting
7 Troubleshooting General PROBLEM: Measured inverter output is too low. Possible cause Standard “average- reading” AC voltmeter used to measure output voltage, resulting in an apparent reading 5 to 15 V too low. Vehicle battery or Powerpack voltage is too low. - Page 36 Possible cause Vehicle battery is defective. Loose connections. Fuse is blown. PROBLEM: AC product will not operate, red light Possible cause AC product(s) connected are rated at more than the inverter’s continuous power rating; overload shutdown has occurred. AC product is rated less than the inverter’s continuous power rating;...
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Page 37: Inverter Powered By Powerpack
Possible cause Vehicle battery is discharged. The inverter has overheated due to poor ventilation and has shut down. Inverter Powered by Powerpack PROBLEM: AC product will not operate, lights on inverter and Powerpack are Possible cause Powerpack is turned off. Powerpack is discharged. - Page 38 Possible cause Powerpack internal fuse is blown. Powerpack has shut down from overload or over- temperature. PROBLEM: AC product will not operate, blue Powerpack light is Possible cause Inverter fuse is blown. PROBLEM: AC product will not operate, red lights on inverter and Powerpack are Possible cause Battery capacity is low.
- Page 39 PROBLEM: AC product will not operate, red inverter light is ; blue Powerpack light is Possible cause AC product(s) connected are rated at more than the inverter’s continuous power rating; overload shutdown has occurred. AC product is rated less than the inverter’s continuous power rating;...
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Page 40: Replacing The Fuse
Replacing the Fuse The XPower Inverter has a replaceable 10 A fuse. Remove the blown fuse from the back of the unit and ® replace it with a Littelfuse Mini fuse, Littelfuse catalog number 297 010. Battery Recycling At the end of the Powerpack’s useful life, you should dispose of your Ni-MH batteries through an approved recycling program. -
Page 41: Specifications
8 Specifications Specifications are subject to change without notice. Electrical Specifications AC Power Output AC output voltage (nominal) Continuous AC output power 5 minutes AC output power Maximum AC output surge power AC output frequency AC output waveform USB Power Output DC output voltage DC output current (max.) 120 V AC... - Page 42 DC Power DC input voltage Battery drain with no AC load (at 12 V input) Efficiency (maximum) Low battery shutdown point (nominal) High battery shutdown point (nominal) Powerpack DC output voltage range DC output current Battery capacity Low battery shutdown point (nominal) 13.2 VDC 0.25 A 10.5 V...
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Page 43: Physical Specifications
Physical Specifications Inverter Ambient operating temperature range Dimensions (L × W × H) Weight Powerpack Ambient operating temperature range Dimensions (L × W × H) Weight Accessories AC Charger (1000 mA) DC Cable with car/plane connector 0 °C–40 °C (32 °F–104 °F) 5 1/2 ×... -
Page 44: Warranty And Return
9 Warranty and Return Warranty What does this warranty cover? This Limited Warranty is provided by Xantrex Technology, Inc. ("Xantrex") and covers defects in workmanship and materials in your XPower Inverter. This warranty period lasts for 1 year from the date of purchase at the point of sale to you, the original end user customer. - Page 45 shipment to the customer, whichever is greater. All replaced products and all parts removed from repaired products become the property of Xantrex. Xantrex covers both parts and labor necessary to repair the product, and return shipment to the customer via a Xantrex- selected non-expedited surface freight within the contiguous United States and Canada.
- Page 46 network of regional Authorized Service Centers. Call Xantrex or check our website to see if your product can be repaired at one of these facilities. What proof of purchase is required? In any warranty claim, dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex.
- Page 47 What does this warranty not cover? This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal, installation, or troubleshooting of the customer's electrical systems. This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to: the product if it has been misused, neglected, improp- erly installed, physically damaged or altered, either...
- Page 48 Disclaimer Product THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS, GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF MANUFACTURER'S LIABILITY,...
- Page 49 EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO PROPERTY, ANY PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION OR OPERATION OF THE PRODUCT.
- Page 50 SPECIFICALLY, PLEASE NOTE THAT THE OWER NVERTER SHOULD NOT BE USED IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES. WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, XANTREX MAKES NO REPRESENTATIONS OR WARRANTIES REGARDING THE USE OF THE XANTREX OWER NVERTER IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER...
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Page 51: Return Material Authorization Policy
Return Material Authorization Policy Before returning a product directly to Xantrex you must obtain a Return Material Authorization (RMA) number and the correct factory "Ship To" address. Products must also be shipped prepaid. Product shipments will be refused and returned at your expense if they are unauthorized, returned without an RMA number clearly marked on the outside of the shipping box, if they are shipped collect, or if they are shipped to the wrong location. -
Page 52: Return Procedure
Return Procedure Package the unit safely, preferably using the original box and packing materials. Please ensure that your product is shipped fully insured in the original packaging or equivalent. This warranty will not apply where the product is damaged due to improper packaging. -
Page 53: Out Of Warranty Service
If you are returning a product to a Xantrex Authorized Service Center (ASC) A Xantrex return material authorization (RMA) number is not required. However, you must contact the ASC prior to returning the product or presenting the unit to verify any return procedures that may apply to that particular facility.