PKP DV04 Series Instruction Manual

High precision gear wheel counter for viscous liquids
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Instruction Manual
DV04
High precision gear wheel counter for viscous liquids
PKP Prozessmesstechnik GmbH
Borsigstraße 24
D-65205 Wiesbaden-Nordenstadt
Tel.: ++49-(0)6122-7055-0
Fax: ++49-(0)6122-7055-50
Email: info@pkp.de

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  • Page 1 Instruction Manual DV04 High precision gear wheel counter for viscous liquids PKP Prozessmesstechnik GmbH Borsigstraße 24 D-65205 Wiesbaden-Nordenstadt Tel.: ++49-(0)6122-7055-0 Fax: ++49-(0)6122-7055-50 Email: info@pkp.de...
  • Page 2: Table Of Contents

    Contents 1 Introduction 2 Safety Information 3 Functional Description and Design 4 Special Conditions 5 Installation and Removal of the Gearwheel Flow Meter 6 Corrosion Protection 7 Mechanical Installation 8 Electrical Connection 9 Maintenance and Cleaning 10 Returning 11 Disposal 12 Troubleshooting 13 Dimensions 11-13...
  • Page 3: Functional Description And Design

    2.3 Qualified Personnel Series DV04 must only be used by qualified, knowledgeable personnel trained in correct use of these devices. Qualified personnel are those persons familiar with setting up and assembling these devices, placing them in service and operating them. In addition, such personnel must also be qualified to perform the work associated with the application for which the device is being used.
  • Page 4: Special Conditions

    4 Special Conditions Special conditions and/or limitations apply to the safe application of gearwheel flow meters in the approved operating environment. These conditions and/or limitations must be met by the customer and/or system operator by means of appropriate technical and/or organizational measures.
  • Page 5: Mechanical Installation

    When applying an anti-corrosion treatment, first check to be sure that the material to Caution: be used is compatible with the elastomers used in the construction of the gearwheel flow meter and will not harm them. You should also check that the material used is compatible with the fluid flowing through the flow meter.
  • Page 6: Electrical Connection

    Pipe Connection Before installing the gearwheel flow meter, completely clean the piping system. Connect the piping to the inlet and outlet of the measuring device. Be sure to observe the specifications of the respective manufacturer. During installation be sure than no sealant gets inside the piping system. The gearwheel flow meter must not be subjected to excessive mechanical stress Caution: during installation.
  • Page 7: Maintenance And Cleaning

    Caution: After assembly, the mounting screw (slightly) and the cable gland nut must be tightened 9 Maintenance and Cleaning Gearwheel flow meters are generally maintenance-free. However, if fluids that can leave deposits flow through the device, cleaning may be necessary. Otherwise, the device can be cleaned with the rest of the system during the standard cleaning procedure.
  • Page 8 Cleaning Devices in series 1, 2, 6, 7 and 8: These devices must never be opened by the customer. They must only be opened by trained service personnel because only such specialists can reassemble them properly so that they will function correctly.
  • Page 9: Returning

    10 Returning If service or repair to the device is necessary or if the device needs to be inspected at the factory, it must be suitably packed for shipment. Furthermore, the device must be accompanied by a material safety data sheet indicating the fluid that was used in it. In the case of common mineral oils, an exact type designation is required.
  • Page 10: Troubleshooting

    12 Troubleshooting Error Possible cause Remedy The two LED displays on the The connection between gearwheel Check the connection and, if isolating switch amplifier are flow meter and evaluation device is necessary, replace the cable or illuminated, but incorrect values are faulty.
  • Page 11: Dimensions

    13 Dimensions (series 1,2,3,4,7) Model Weight* DV04.2 DV04.3 DV04.4 DV04.5 DV04.6 15,5 DV04.7 46,5 DV04.8 46,5 DV04.9 35,5 * in Kg Design S and X Design H Connection Dimensions DV04-B~2.SAM 15.09.05 Page 11...
  • Page 12 Dimensions (series 5,6,8, stainless steel version) Model Weight* DV04.2 DV04.3 DV04.4 DV04.6 15,5 DV04.7 15,9 46,5 DV04.8 18,7 46,5 * in Kg Design S and X Design H Connection Dimensions DV04-B~2.SAM 15.09.05 Page 12...
  • Page 13 Connection flanges (cast iron) Model Weig..* DV04.2-DV04.4 G3/8 100 110 37 18,5 0,7 G1/2 DV04.5 DV04.6 100 120 37 80 106 17,5 0,7 G1/2 DV04.7 100 120 65 80 106 32,5 DV04.8 160 165 80 140 145 DV04.9 200 215 100 176 191 11 64 125 G 1 1/2 23 * in kg...
  • Page 14 The gearwheel flow meter DV04 is characterized by very low flow resistance and particularly low sound pressure level. 20190403 PKP Prozessmesstechnik GmbH +49 (0) 6122-7055-0 • T +49 (0) 6122 7055-50 Borsigstr. 24 • D-65205 Wiesbaden info@pkp.de • www.pkp.de...
  • Page 15 1:1 (± 15 %) DV04.7 < 70 333,33 DV04.8 < 72 191,5 IP65 Protection class: DV04.9 < 80 83,33 DV04.10 < 80 62,5 PKP Prozessmesstechnik GmbH +49 (0) 6122-7055-0 • T +49 (0) 6122 7055-50 Borsigstr. 24 • D-65205 Wiesbaden info@pkp.de • www.pkp.de...

This manual is also suitable for:

Dv04.2Dv04.3Dv04.4Dv04.5Dv04.6Dv04.7 ... Show all

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