Table of Contents
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Table of Contents
Summary of Contents for Wisconsin Engineering W3500 COMFORT W3532
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Page 1: User Manual
USER MANUAL 02/2008 Before the commissioning of the machine carefully read this User Manual. Always follow the safety precautions and instructions contained in this Manual! Please read carefully and take care to understand and comply with all recommendations and procedures! - 1 -... - Page 2 User manual W3532 Important: The following signs are located on your equipment or in the attached product brochure. Before using the equipment it is important to familiarize yourself with the meaning of each sign. If the self-adhesive label is damaged, illegible or has been removed, ask the dealer to send you a new label and attach it in the same place as the original label (ordering numbers of self-adhesive labels –...
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Page 3: Table Of Contents
User manual W3532 LAWN TRACTOR W 3532 User and Maintenance Manual Dear Customer, Thank you very much for choosing our product and we are sure that it will fulfil all your expectations. Please read this Manual carefully and proceed exactly according to the instructions. By doing do, you will ensure the optimal use and the long service life of the self-moving cutter. -
Page 4: Marking And Technical Service
User manual W3532 Important! Responsibility 1) Persons under 18 and any person who do not fulfil the conditions of operation are not permitted to use the self-moving rotary cutter. 2) The user is responsible for any damage caused by a third person during the unauthorized operation of the machine. -
Page 5: Warranty
User manual W3532 Marking Each self-moving rotary cutter is delivered marked with a name-plate which contains the most important data and the serial number. The serial number and the year of production must be stated in the case of each request for technical service and for each order of spare parts. -
Page 6: User Manual
User manual W3532 List of parts of the grass storage bin Pos: Name Pieces bin cover 1 front frame bottom frame brace I. brace II. curtain bolt M6x10 bolt M6x16 bolt M6x20 plate 6 plate 6.4 2 nut M6 4 Fig.2 Assembly of storage bin –... - Page 7 User manual W3532 19. Switch for lifting front hanger (only for request with front hanger W3532 - Y0418) Fig.3a Fig.3b Fig.3c 4.2 Preparation before commissioning Fuelling Hydraulic system – Fig.5 Regularly check the oil level in the hydraulic tank according to Fig.5.
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Page 8: Parking Brake
User manual W3532 Due to the transport, the self-moving rotary cutter is delivered without motor oil and fuel. Before the activation of the engine it is necessary to fill up the engine box with oil, and it is necessary to comply with the regulations of the Service Manual for the engine. - Page 9 User manual W3532 Disconnection of the travel drive If it is necessary to manually move the self-moving rotary cutter without the engine started, it is necessary to release belt “V” according to Fig.7. When the hydro-drive is disconnected it is forbidden to activate the engine! Therefore, after relocation, immediately tighten the bolt again.
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Page 10: Cutting Grass
User manual W3532 To stop the machine release the travel brake, press the brake and consequently always secure the machine with the parking brake against the unwanted travel of the machine. Before driving release the parking brake. 4.4 Cutting grass Attention! Do not activate the cutting mechanism of the self-moving cutter in the lower position. - Page 11 User manual W3532 Important! In the case of the contact of the blades of the cutting machine with stones or other items, it is necessary to immediately disconnect the drive of the cutting machine, disconnect the ignition and remove the key. whether the blades of the cutting machines are not damaged;...
- Page 12 User manual W3532 Important! For the protection of electrical installation: 1. prevent the replacement of the polarity! 2. do not activate the self-moving rotary cutter without the accumulator! 3. do not use starting cables to start the machine! Termination of work After termination of the cutting, it is necessary to disconnect the drive of the cutting mechanism and to lift the cutting mechanism to the highest possible position.
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Page 13: Cleaning And Storage
User manual W3532 4.5 Motor hours counter / speed counter – Motor Monitor PT 14 (Fig.11e) Fig.11e The engine monitor is an independent LCD counter for motor- hours, a speed indicator and a measuring gauge for maintenance. Energy is supplied from a lithium battery The conductor around the sparking plug ensures both functions;... -
Page 14: Maintenance
User manual W3532 empty, wash and attach it again on order to be dried very quickly. If there are any reminders of grass on the walls of the bag, it is necessary to clean it so that the material can breathe. Wash the plastic parts of the body with water and a sponge dipped in washing detergent and pay attention so that the engine and parts of the electrical installation are not in... - Page 15 User manual W3532 Fig.15 Adjustment of the belt for the pump drive- Fig.15a, 15b Tightening of the belt for the pump drive is performed by the shift of the complete pump (position “1”) in the grooves of the pump consoles. Fig.15a Procedure: 1.
- Page 16 User manual W3532 Description of Fig. 15c 1. Air brake valve 2. Pocket of the axis with hexagon 3. Air brake valve lever 4. Joining spring 5. Converter 6. Terminal 7. Draw bar of the brake Adjustment of the neutral position of the pump lever –...
- Page 17 User manual W3532 hinge arm from the cutting mechanism and release the draw of the arm. Draw out the cutting mechanism to the left or right side. The assembly is performed in the opposite procedure. Adjustment of the height of the cutting mechanism When adjusting the cutting mechanism it is necessary to: 1.
- Page 18 User manual W3532 Starting position Measurement value Fig.20 Sharpening of blades An unsharpened blade tears the grass, decreases the filling of the bag and causes yellowing of the lawn which makes the lawn unattractive. The blades must be sharpened on both cutting edges.
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Page 19: Maintenance Plan
User manual W3532 Maintenance plan SELF-MOVING ROTARY CUTTER Working action Before commission ing (new cutter) - checking the tightening of the belts - checking the angular joints and adjustment of the clearance for control - checking the function of the brake and adjustment •... -
Page 20: Rear Axle
User manual W3532 CUTTING MECHANISM Working action After each cutting - checking the sharpening and tightening of blades - checking the tightening of the toothed belts - lubrication of bearings for the clamping of blades - checking the tightening and adjustment of the electromagnetic clutch - checking for any possible damage of... -
Page 21: Lubrication Plan - Fig.25
User manual W3532 6. Lubrication plan – Fig.25 Positio Lubrication point Control joints Centric pin for front axle Pinion and control segment Placement of brake pedal and travel pedal Arresting segment of parking brake Wire for the control of gas and the starter Hinge joints for the cutting mechanism Rotary plate for the level of lifting of the cutting mechanism... -
Page 22: Basic Specification And Technical Data For Self-Moving Rotary Cutters From The W3532 Series
User manual W3532 7. Basic specification and technical data for self-moving rotary cutters from the W3532 series Engine Producer KOHLER COMMAND Output Alternator Cutting mechanism Number of blades Manner of turning Height of cutting Disconnection of the drive Collection of grass Grass bag Volume of the bag Manner of emptying... -
Page 23: Electrical Connection Diagram - Fig.26
User manual W3532 8. Electrical connection diagram – Fig.26 Colour distinguishing of conductors Conductor No. Conductor No. colour colour brown black black black black black black black black black black orange violet blue red-white blue red-white white List of devices 1. - Page 24 User manual W3532 Obr.26 - 24 -...
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Page 25: Maintenance Of Accumulator
User manual W3532 9. Maintenance of accumulator Safety precautions during use and installation A 12V car filling accumulator is used. The electrolyte is completed in the production plant and is charged to the required capacity of 32Ah. The filling and adding of electrolyte must be performed by professional service. ATTENTION! Important: After termination of the work it is necessary to regularly check the level of electrolyte and the status of the... -
Page 26: Values Of Noise Emissions And Vibrations
User manual W3532 10. Values of noise emissions and vibrations Engine Level of acoustic pressure in the place of operator dB (A) Guaranteed level of acoustic output dB (A) Weighted effective value of acceleration – seat (vertical vibration) m.sec Weighted effective value of the acceleration of vibrations transferred to hands– left hand Conditions for measurement: 11. - Page 27 User manual W3532 02 - 2008 WISCONSIN Engineering CZ, s.r.o. Vrahovická 41, 796 02 PROSTĚJOV, Tel: 582 401 915 Fax: 582 401 919 E-mail: info@wisconsineng.cz www.wisconsineng.cz - 27 -...
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