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Pinnacle Outdoor GardenShed Assembly Instructions Manual

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GardenShed
1.5W x 0.8D x 1.53Hm
1.5m Flat Roof
Assembly instructions
Congratulations on purchasing your new Pinnacle garden shed. Before assembling, we recommend
you read the instructions thoroughly. Your new shed comes with pre-drilled holes to make assembly
quicker. We recommend you assemble the shed using a trestle table or sawhorses and planks. This
will ensure that you are working off the ground and make it easier for you. Assembly is a two-person
job and should not be attempted in windy conditions.
Tools required: Drill, measuring tape, Phillips-head screw driver, rivet gun, rubber mallet, sturdy ladder, shifting spanner, 2 saw horses, 3mm
steel drill bit, 4mm steel drill bit and a 9mm masonry drill bit.

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Summary of Contents for Pinnacle Outdoor GardenShed

  • Page 1 GardenShed 1.5W x 0.8D x 1.53Hm 1.5m Flat Roof Assembly instructions Congratulations on purchasing your new Pinnacle garden shed. Before assembling, we recommend you read the instructions thoroughly. Your new shed comes with pre-drilled holes to make assembly quicker. We recommend you assemble the shed using a trestle table or sawhorses and planks. This will ensure that you are working off the ground and make it easier for you.
  • Page 2 GardenShed 1.5 x 0.8 x 1.53m Build your garden shed in 7 easy steps! Step 1: Check all parts against the component list Step 2: Assemble the rear wall panels Step 3: Assemble the side wall panels Step 4: Assemble the roof panels...
  • Page 3 Step 1: Check all parts against the component list Lay out all parts with number facing outwards and check off against parts list. Part Picture Description Component Location QTY Check Sheet Sheet 1500x770 Rear wall Sheet Sheet 1500x735 Rear wall Sheet Sheet 1500x770 Side wall...
  • Page 4 GardenShed 1.5 x 0.8 x 1.53m Part Picture Description Component Location QTY Check Channel Channel 708 Door Channel Channel 708 Door Channel Channel 704 Door Channel Channel 704 Door Jamb Jamb 1443 Door Brace Brace 920 Door Channel Channel 1477...
  • Page 5 Part Picture Description Component Location QTY Check Channel Channel 768 Side wall Channel Channel 1431 Front Channel Channel 1427 Rear wall Channel Channel 718 Side wall Jamb Jamb 1498 Front Jamb Jamb 1498 Front Jamb Jamb 1431 Front Brace Corner brace 1498 Corner Brace Corner brace 1498...
  • Page 6 GardenShed 1.5 x 0.8 x 1.53m Fittings part list: Picture Component Picture Component Self-tapping screws (10mm) Self-tapping screws (16mm) 4 x 10mm Rivet 3 x 10mm Rivet Pad bolt (part: 70) Keeper (part: 71) 65 x 65mm barrel 60mm barrel bolt (part: 74)
  • Page 7 Shed overview:...
  • Page 8 GardenShed 1.5 x 0.8 x 1.53m Step 2: Assemble the rear wall panels You will find it easier to assemble your shed using sawhorses with timber studs attached (timber needs to be the same length as the shed (1.5 M)) or alternatively, a trestle table.
  • Page 9 RIDGES FACING UP ROOF TOP EDGE Step 2: Assemble the rear wall panels (continued) Now fit part B5 (mid wall channel) to the sheeting and position it with the provided self-tapping screws. Please note the groove should face downwards. Position the top and bottom channels with self-tapping screws as well. NOTE: All screws marked with a cross should not be fixed at this stage.
  • Page 10 GardenShed 1.5 x 0.8 x 1.53m Step 3: Assemble the side wall panels Place part 14K (sheet) on your worktable and tap or slide on part 21F (top channel) and part 21B (bottom channel). Position and fix part 32E (mid wall channel) using self-tapping screws ensuring this channel is facing down before fixing. Fix part 21B (bottom channel) with self-tapping screws.
  • Page 11 Step 3: Assemble the side wall panels (continued) Place part 14M (sheet) on your worktable and tap or slide on part 21F (top channel) and part 21B (bottom channel). Position and fix part 32E (mid wall channel) using the self-tapping screws ensuring this channel is facing down before fixing. Fix part 21B (bottom channel) with self-tapping screws.
  • Page 12 GardenShed 1.5 x 0.8 x 1.53m Step 4: Assemble the roof panel Place parts 11B and 3B (sheets) on your worktable and join together with the self-tapping screws as per the diagram below. RIDGES FACING UP Now tap or slide parts 39A and 39B (channel) onto the sheeting and fix them with self-tapping screws. Now fit 2 x part 50A (side lips) to the sheeting and fix them with self-tapping screws.
  • Page 13 Step 5: Fit rear and side panels together and install the front frame Attach the two sidewalls to the back wall, fixing to all components using the provided self-tapping screws. Also attach 2 x parts Z24 (corner brace) to each corner using the self-tapping screws as per diagram below.
  • Page 14 GardenShed 1.5 x 0.8 x 1.53m Step 5: Fit rear and side panels together and install the front frame (continued) Install the front frame as per diagram below and fix the door mullion sections with 16mm self-tapping screws. Slide part D3 (jamb) into the top channel and fix with self-tapping screws.
  • Page 15 Step 6: Install the shelves Fix part 72 (brackets) onto both corners first. Then fix 2 x part S1 (shelfs) using self-tapping screws along the sides as per the diagram below. Finally fix part S2 (shelf leg) to the bottom of shelf (S1) with self-tapping screws. Note: Do not fix S2 leg to the ceiling at this stage.
  • Page 16 GardenShed 1.5 x 0.8 x 1.53m Step 7: Install the front doors and the top panel Place part 5N (door sheet) on the worktable. Fit parts M30, M29, 81H, 81G (channels) to the door and fix them using the provided 3.0 x 10mm rivets.
  • Page 17 Step 7: Install the front doors and the top panel (continued) Place part 5M (door sheet) on the worktable. Fit parts M31, M32, 81G (channel) and part J22 (jamb) to the door and fix them with the provided 3.0 x 10mm rivets. Please ensure channels M31 and M32 are fixed with the smaller lip facing out. This ensures rainwater cannot build up inside your shed.
  • Page 18 GardenShed 1.5 x 0.8 x 1.53m Step 7: Install the front doors and the top panel (continued) Once channels are fitted to both doors, align 2 x part U13 (brace) with holes on the back of the door and position temporarily with some tape or simply hold in place.
  • Page 19 Step 7: Install the front doors and the top panel (continued) Turn door over with bracing aligned with holes (make sure the ridges of the door are facing up) and fix the bracing with the provided 3.0 x 10mm rivets through the front of the panel. Then turn door over and insert plastic stoppers at the ends of braces as shown below.
  • Page 20 GardenShed 1.5 x 0.8 x 1.53m Step 7: Install the front doors and the top panel (continued) Fix parts 74 (barrel bolt) and 75 (plate) onto part 5M (door) using rivets. Note: Place parts 74 and 75 on the inside of the door and rivet from the outside (through front door panel).
  • Page 21 Fit parts 5M and 5N (assembled door) to the front wall panel as per the diagram below. Use a rivet gun to fix the door through the pre- drilled holes. Fix parts 70 (pad bolt) and 71 (keeper) using the pre-drilled holes with the 16mm self-tapping screws (or the rivets provided - see diagram A and B below).
  • Page 22 GardenShed 1.5 x 0.8 x 1.53m Fix the top panel with the provided self-tapping screws. Fix part S2 (leg) to the ceiling with rivets as per diagram below. Apply bolt down kit to the bottom as per diagram below if necessary. Note: Fix part 71 (keeper) inside the bottom channel.
  • Page 23 For safety apply channel safety cover (L type) to part 32E (channel) and channel safety cover (R type) to 32E (channel). Also apply the self-tapper covers to screw ends visible in the walls on the inside of the shed as per the diagram below.
  • Page 24 GardenShed 1.5 x 0.8 x 1.53m Warranty statement: This warranty against defects is given by: Pinnacle Hardware. Business Address: 28 Hudson Court, Keysborough VIC 3173 1800 349 776 Email: support@pinnacle.net.au New Zealand customers please contact: HARCO (Harkness & Young Ltd) Ph: 09 276 4071 Email: sales@harknessyoung.co.nz...
  • Page 25 IMPORTANT 1. Manufacturer’s Disclosure This warranty against defects shall not apply in the following situations: A) Where the product is not assembled in accordance with the instructions provided in the product kit. B) Where the product is used to store corrosive materials such as fertilizer, chlorine etc; C) Where the damage to the product is caused by storms.