Related Manuals for ATI Technologies 5C
Summary of Contents for ATI Technologies 5C
- Page 1 Thermal Generator Operation and Maintenance Manual 中国总代理:Nano电子商城 Tel: 4006609565 E-mail:19mro@19mro.com http://www.19mro.com...
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Page 2: Table Of Contents
Contents Chapters 1 Introduction and Precautions ..........4 Scope of manual ................4 Definitions ...................4 Intended Use ................5 User Responsibility ..............5 Precautions ................6 Definiciones ................8 Precauciones ................9 Définitions ................. 11 Précautions ................12 Definitions 定义 ............... 14 Precautions 预防 ..............15 Definitioner ................16 Försiktighetsåtgärder .............. - Page 3 G Manual Revision History ............G-1 Figures Figure 1 Front Panel Features ............21 Figure 2 Back Panel Features ............22 Tables Table 1 Packing List for the 5C Generator ........20 Table 2 Replacement Fuses ............30 1800296 C...
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Page 4: Introduction And Precautions
CHAPTER 1 Introduction and Precautions Scope of manual These instructions cover the specifications, features, operation, maintenance, and troubleshooting for ATI 5C Thermal Aerosol Generator. These instructions also contain important information required for operation of the generator. Before using this equipment, all... -
Page 5: Intended Use
Intended Use This product is intended to be used to introduce aerosol when leak testing in-place, high efficiency filters. It is to be used when introducing aerosol into ambient or below ambient pressure systems. This product is not intended for use in freezing, wet, or intense sunlight conditions. -
Page 6: Precautions
DO NOT drain the liquid aerosol reagent until the generator has completely cooled to ambient conditions. The 5C Thermal Aerosol Generator is factory pre-set for liquid aerosol reagents specified by the part number. DO NOT USE different liquid aerosol reagents other what is specified. - Page 7 Warning – Shipping Hazard Do not ship the 5C with liquid aerosol reagent inside the reservoir. Drain the 5C of all liquid aerosol reagent before shipping. Warning – High Pressure Gas Hazard Always allow gas in the line to DECOMPRESS before disconnecting the gas line at the generator.
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Page 8: Definiciones
Definiciones Las siguientes anotaciones definen los peligros, cuidados y notas usadas a lo largo de este manual. Peligro Indica un riesgo severo de accidente con daño personal o muerte si las instrucciones no son atendidas Cuidado Indica una posibilidad de daño al equipo si las instrucciones no son atendidas. -
Page 9: Precauciones
Precauciones Cuidado – Riesgo de Fuego Falla en el seguimiento de los procedimientos puede resultar en un incidente peligroso. El generador debe ser únicamente colocado sobre una superficie firme, estable y nivelada. La inestabilidad de la unidad puede causar derrame del liquido para aerosoles que podrían QUEMAR o ENCENDERSE. - Page 10 Peligro – Riesgos al Despacho No despache la 5C con líquido de aerosol adentro del reservorio. Drene la 5C de todos los líquidos de aerosol antes de despacharla. Peligro – Riesgo de gases a alta presión Siempre permita que el gas en las líneas se DESCOMPRIMA antes de desconectar la línea del gas del generador.
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Page 11: Définitions
Définitions Ce qui suit, définit les différentes consignes utilisées dans ce manuel. Avertissement ! Indique la possibilité de dommages corporels graves pouvant entraîner la mort, si les instructions ne sont pas suivies. Attention ! Indique la possibilité d’endommager l’équipement si les instructions ne sont pas suivies. -
Page 12: Précautions
Précautions Avertissement – Risque d’incendie Le non respect des procédures décrites, peut avoir comme conséquence une situation dangereuse. Le générateur doit être placé et utilisé uniquement sur des surfaces fermes, stables, et de niveau. Tous chocs l'appareil peut causer débordement du liquide utilisé... - Page 13 Avertissement – Risque liés à l’expédition Ne pas expédier le générateur 5C avec du réactif liquide d'aérosol à l'intérieur du réservoir. Vidangez le générateur 5C de tout le réactif liquide d'aérosol avant l'expédition. ...
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Page 14: Definitions 定义
Definitions 定义 在这里定义了在这本说明书中警告,小心,注意 警告 表示如果不按照指导操作.会引起个人人身伤害甚至死亡的可能 性很强. 小心 表示如果不按照指导操作.可能会损害仪器 注意 表示提供了有用的信息. 1800296 C... -
Page 15: Precautions 预防
Precautions 预防 没有按照描述的程序操作可能会造成危险 警告-火灾 悬浮粒子产尘仪只能放在或用在可靠,平稳的表面上.产尘 仪的倾倒可能会引起液体溢出,这样会引起烧伤或火灾 旦悬浮粒子产尘仪正在产尘,不要移动悬浮粒子产尘仪 注意在灌液体试剂时,通常用一个漏斗.万一液体试剂溢出, 不要用氧化性或易燃性的工业气体像压缩空气.从来不要 必需迅速清除污染. 用除开惰性气体象氮气,二氧化碳或氩气之外的气体.确 保 直到悬浮粒子产尘仪完全冷却到室温后,才可以排出液体 所有的压缩工业气体连接是安全的. 试剂. 如果接触到悬浮粒子输出端,严重的烧伤可能会产生 警告-烧伤 不要做任何维护直到悬浮粒子产尘仪完全冷却到室温后. 小心-热的表面 在悬浮粒子产尘仪的后面输出端是很热的,如果用易燃的东西接触 是很危险的. 警告—运输危险 当5C悬浮粒子产尘仪的贮液罐有液体试剂时,不要运输.在运输之 前,排掉所有的液体试剂. 警告-高压工业气体危险 通常先让工业气体减压,然后断开工业气体管与悬浮粒子的连接. 1800296 C... -
Page 16: Definitioner
Definitioner Följande definitioner används genomgående i denna manual. Varning Innebär att allvarlig personlig skada eller död kan inträffa om instruktionerna inte följs. Varsamhet Innebär att skador på utrustning kan inträffa om instruktionerna inte följs. Notera Innebär att användbar information ges. 1800296 C... -
Page 17: Försiktighetsåtgärder
Försiktighetsåtgärder Varning – Brandrisk Om angivna förfaringssätt ej åtföljs kan detta resultera i stor fara. Generatorn får endast placeras och användas på fasta, stabila och jämna ytor. Lutning av enheten kan orsaka läckage av testaerosol som kan leda till BRAND. ... - Page 18 Varning – Transportrisk Transportera ej 5C med testaerosol kvar i behållaren. Töm 5C på all test aerosol innan transport. Varning – Risk För Högt Gastryck Se alltid till att MINSKA TRYCKET på gasen i ledningen innan den kopplas bort från generatorn.
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Page 19: Thermal Aerosol Generator Overview
The 5C has built-in air quenching holes behind the output collar that should never be closed off or ... -
Page 20: Unpacking The Generator
If the unit or any accessory has been damaged in transit, notify the shipper immediately. The 5C Generator will consist of the base generator unit and the accessories provided in the packing list (see Table 1). -
Page 21: Description Of The Generator Controls And Indicators
Description of the Generator Controls and Indicators Front Panel Connectors and Indicators 5. Temperature Display 6. Aerosol Switch 4. Function Keys 7. Metering Valve 8. Inert Gas Inlet 1. Main Power Input 2. Fuse Holder 3. Power ON/OFF Switch Figure 1 Front Panel Features Main Power Input –... -
Page 22: Rear Panel Features
Metering Valve – Controls the aerosol concentration level. Turning the valve counter-clockwise increases concentration and clockwise decreases concentration. Inert Gas Inlet – ¼ inch (6.3 mm) OD tube fitting for connecting the user provided tubing from the inert gas regulator to the generator. Rear Panel Features 12. -
Page 23: Operating Instructions
Operating Instructions Pre-Use Check-out Procedure (each time before starting) Warning – Fire Hazard Failure to follow the prescribed procedures may result in a hazardous situation. The generator must be placed and used on firm, stable, and level surfaces. Tipping of the unit may cause liquid aerosol reagent spillage that can lead to BURNS OR FIRE. -
Page 24: Filling The Liquid Aerosol Reagent Reservoir
In case of spillage clean up immediately. Warning – Fire Hazard The 5C Thermal Aerosol Generator is factory pre-set for liquid aerosol reagents specified by the part number. DO NOT USE different liquid aerosol reagents other what is specified. -
Page 25: Electrical Power
Electrical Power Plug the provided power cord into the Main Power Input. Then plug the power cord into the proper voltage power source. Turn the Main Power Switch to ON and the unit will start heating up. The temperature display will indicate the current heater temperature in degrees Celsius. -
Page 26: On/Off Control
ON/OFF Control With the concentration adjusted to the desired level, the aerosol output can be switched on and off as needed by using the Aerosol Switch. For visual reference the Aerosol Switch will illuminate green when it is ON. When switching off the aerosol, it will take approximately 20 seconds for the aerosol to stop. -
Page 27: Changing To Different Liquid Aerosol Reagents (Non Dop)
Allow the previous liquid aerosol reagent left in the unit to purge out until the there is only insert gas flowing. Follow the Shut-down Sequence in this manual The 5C is ready for use with a different liquid aerosol reagent. 1800296 C... -
Page 28: Preventative Maintenance (Perform After Every Use)
Preventative Maintenance (perform after every use) In order to keep the unit operating satisfactorily, perform the following procedure after every use. Clean and wipe off the outside of the unit of any residual liquid aerosol reagent with a non-flammable cleaning agent. Check the unit for liquid aerosol reagent leakages. -
Page 29: Maintaining And Servicing The Generator
Maintaining and Servicing the Generator Replacing the Main Power Fuses Disconnect the power cord from the generator and from electrical source. Note the generator voltage rating through the fuse holder window before starting (shown below). It will either specify 115 VAC or 230 VAC. If the generator voltage rating is 115 VAC use the 115V orientation. -
Page 30: Table 2 Replacement Fuses
Table 2 Replacement Fuses For 115 V Generator Use ATI Part Number 6400112 Part Numbers 9300207 (5 X 20 mm, 8A, 250V, FAST BLO) and 9300213 For 230 V Generator Use ATI Part Number 6400111 Part Numbers 9300208 (5 X 20 mm, 4A, 250 V, FAST BLO) and 9300214 Replace the fuse holder by gently inserting it back into the Main Power Input until the tabs snap back into their original... -
Page 31: Scheduled Maintenance
Scheduled Maintenance Return the generator to ATI or a factory authorized facility for an annual factory inspection, adjustment and any required service. If sending the generator to ATI, please contact the ATI Customer Service Department at (410) 363-9696 for a Return Authorization number. -
Page 32: A Specifications
Negative pressure required. Positive duct pressure requires auxiliary injection device having a higher pressure. Display Operating 407º C ± 8º C Temperature Duty Cycle Intermittent on/off or Less than 4 hours on and More than 1 hour off Thermal Generator - 5C... -
Page 33: Operating Conditions
Ambient Pressure Standard Atmosphere Ambient Humidity 5% to 95% Storage requirements -25 to 55º C (with no condensation or icing) Less than 95% Relative Humidity non-condensing Aerosol Generation Generation Thermal Condensation Particle Distribution Meets ANSI/ASME N509/510 Thermal Generator - 5C... -
Page 34: B Spare Parts List
Spare Parts List Description Part Number Replacement Line Cord, 115V 6700179 Replacement Line Cord, 230V 6700180 Replacement Fill Cap 3500123 Operation and Maintenance Manual 1800206 Fuses, 115V 6400112 Fuses, 230V 6400111 Inert Gas Inlet Fitting 5100013 Thermal Generator - 5C... -
Page 35: C Troubleshooting
Return unit for service Inconsistent Aerosol Heater Block is blocked or partially Return unit for service Output blocked Make sure fill cap is hand tight Fill cap is loose or is leaking or does not leak. Replace if necessary. Thermal Generator - 5C... - Page 36 (not Improper inert gas pressure set to 50 psi ± 5.0 psi (3.45 Bar ± only from output 0.35 Bar) nozzle) There is gas leakage inside the unit Return the unit for service Thermal Generator - 5C...
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Page 37: D Contacting Ati
Generator or application questions, contact ATI at (410) 363-9696 or email info@atitest.com For Customer Service If the 5C Generator is not operating properly, or if you are returning the instrument for service, contact ATI Customer Service (410) 363- 9696. Customer Service will need this information when you call:... -
Page 38: E Warranty
At ATI’s option, any defective equipment that fails within the warranty period shall be returned to ATI’s factory for inspection, properly packed with shipping charges prepaid. No equipment shall be returned to ATI without prior issuance of a return authorization by ATI. Thermal Generator - 5C... - Page 39 Service Policy Our service policy is designed to give prompt attention to any problems. If you encounter a defective product or discover a malfunction, please call ATI Customer Service to obtain a return authorization at (410) 363-9696. Thermal Generator - 5C...
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Page 40: F Declaration Of Ce Conformity
APPENDIX F Declaration of CE Conformity Thermal Generator - 5C... -
Page 41: G Manual Revision History
APPENDIX G Manual Revision History The following is a manual history of the 5C Thermal Aerosol Generator Operator’s Instruction Manual, P/N 1800206 Revision Date A – Initial Release May 2009 June 2009 ATI Branding update April 2016 Thermal Generator - 5C...
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