saia-burgess SAIA PCD 7 Series Beginners Manual

Hardware configuration
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Beginners' manual
Hardware configuration Series xx7
Beginners' manual Series xx7│Document 26/835; Version E 2│22.04.2005

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Summary of Contents for saia-burgess SAIA PCD 7 Series

  • Page 1 Beginners’ manual Hardware configuration Series xx7 Beginners’ manual Series xx7│Document 26/835; Version E 2│22.04.2005...
  • Page 2: Table Of Contents

    Product and documentation concept .............. 4-1 Technical support .................... 4-2 Workshops, training literature ................. 4-3 Reliability and safety of electronic controllers ..........4-3 About ourselves ....................4-4 Addresses of Saia-Burgess companies ............4-5 Beginners’ manual Series xx7│Document 26/835; Version E 2│22.04.2004...
  • Page 3: Document History

    26/835 19.11.2004 Published version 26/835 22.04.2005 Adapted the way of writing Trademarks Saia , Saia PCS and Saia PCD are registered trademarks of Saia-Burgess Electro- ® ® ® nics AG STEP7 ,SIMATIC , S7-300 , S7-400 , and Siemens are registered trademarks of ®...
  • Page 4: Introduction

    Differences from other Step 7-programmable controls ® Saia-Burgess has implemented all the CPU operating system functionality as firmware components. We do not use any “miracle chips”. We are therefore dependent on nobody, but our customers gain the advantage of rapid change/ enhancement to the operating system.
  • Page 5: Cpu Comparison

    Saia-Burgess Controls AG Introduction Documentation For applications that go beyond this, please contact us at: pcdsupport@saia-burgess.com 1.2.2 CPU comparison The instruction set and component addressing for the PCD1.M137 are comparable with the Siemens CPU 412. With the PCD2.M127/M157/M177/M487 controls, the instruction set is roughly equivalent to the Siemens CPU 414.
  • Page 6: Overview And Structure Of The Documentation

    Saia-Burgess Controls AG Introduction Documentation 1.3.2 Overview and structure of the documentation The summary of Saia PCD Series xx7 documentation given below should help you ® to fi nd the information you need outside this manual. Beginners Hardware Manual: xx7-specifi c...
  • Page 7: Fundamentals Of Hardware Configuration

    Fundamentals of hardware configuration Saia-Burgess Controls AG Introduction to hardware confi guration Fundamentals of hardware configuration This manual provides an overview of hardware configuration with the xx7 I/O Builder and the Siemens STEP 7 software. ® Introduction to hardware configuration Configuring...
  • Page 8: Basic Procedure For Hardware Configuration

    Fundamentals of hardware confi guration Saia-Burgess Controls AG Basic procedure for hardware confi guration Basic procedure for hardware confi guration Confi guration window To confi gure a Series xx7 PCD, you use two windows in the xx7 I/O Builder: • The Station window, where you place the modules for the station structure.
  • Page 9 Fundamentals of hardware configuration Saia-Burgess Controls AG Basic procedure for hardware confi guration 2.2.2 Structure of the Station window The Station window provides a detailed view of the installed PCD. It displays order numbers, a short description of the components and the addresses of the I/O modules in tabular form.
  • Page 10 Fundamentals of hardware configuration Saia-Burgess Controls AG Basic procedure for hardware confi guration ���� � ���� � ��������� �� ��� ���� �� �� �� � ���� �� �� �� ���� � ���� � Please refer to the documentation and the latest product information on the modules.
  • Page 11: Exporting A Configuration

    Fundamentals of hardware configuration Saia-Burgess Controls AG Exporting a confi guration Exporting a configuration When the whole assembly has been configured with the xx7 I/O Builder, an AWL source has to be generated. This AWL source can be imported into STEP 7 for ®...
  • Page 12: Importing A Configuration Into Step ® 7

    Fundamentals of hardware configuration Saia-Burgess Controls AG Importing a confi guration into STEP7 When the AWL source has been successfully generated, it is ready to be imported into STEP ® The AWL source is copied into the same directory the project was saved to.
  • Page 13 Fundamentals of hardware configuration Saia-Burgess Controls AG Importing a confi guration into STEP7 3. Select rack and power supply To function correctly, the Simatic Manager needs a rack and a power supply. These details are not relevant to the Saia PCD functionality.
  • Page 14: Importing A Configuration

    Fundamentals of hardware configuration Saia-Burgess Controls AG Importing a confi guration into STEP7 5. Configuration of networks Configuration of networks (Profibus, Ethernet etc.) is also handled by Simatic Manager. Further information can be found in manual “26/798 xx7 communication facilities”.
  • Page 15 Fundamentals of hardware confi guration Saia-Burgess Controls AG Importing a confi guration into STEP7 2. Select the menu option Insert > External Source... The “Insert External Source” window opens. 3. Select and open the required AWL source. The new STL source appears in the component container.
  • Page 16: Summary: Procedure For Configuring A Series Xx7 Pcd

    Fundamentals of hardware configuration Saia-Burgess Controls AG Summary Summary: procedure for configuring a Series xx7 PCD. The diagram below shows the basic procedure for configuring an assembly. Select the CPU PCD and the Extension Boards Set the properties of the CPU PCD...
  • Page 17: Configuring The Hardware

    Saia-Burgess Controls AG Configuring I/O modules with the I/O Builder Generating a confi guration Configuring the hardware Rules for the allocation of modules ● Slot 0: PCD CPUs only (e.g. PCD2.M177) ● Slot A: Communication modules only (e.g. PCD7.F120), or not used ●...
  • Page 18: Allocation Of Modules

    Saia-Burgess Controls AG Configuring I/O modules with the I/O Builder Generating a confi guration The details in the Name, Family and Author fields are picked up by the hardware data block / CDB under STEP 7. Within STEP 7, these details are displayed under object ®...
  • Page 19: Configuring The Cpu

    Saia-Burgess Controls AG Configuring I/O modules with the I/O Builder Confi guring the CPU Configuring the CPU All CPU settings are stored in the Configuration Data Block (CDB). The possible set- tings are dependent on the type of CPU. This manual gives a general overview of the possible settings.
  • Page 20 Saia-Burgess Controls AG Configuring I/O modules with the I/O Builder Confi guring the CPU Memory/compiler tab On the Memory/compiler tab, you can set the size of the STEP 7 user memory. You ® also have the option of setting the priorities of the components to be compiled.
  • Page 21 Saia-Burgess Controls AG Configuring I/O modules with the I/O Builder Confi guring the CPU Where DB-Flash memory functionality is also used, the following should be noted: the larger the configured S7 code memory, the smaller the available DB flash memory.
  • Page 22 Saia-Burgess Controls AG Configuring I/O modules with the I/O Builder Confi guring the CPU WEBserver tab The PCD2.M157, PCD2.M177, PCD2.M487 and PCD3.M5x47 controls can be initialized to use the webserver by the configuration entered on this tab. Index DB: This data block contains the list of all files loaded as data blocks into the xx7 controller.
  • Page 23 Saia-Burgess Controls AG Configuring I/O modules with the I/O Builder Confi guring the CPU Time-out for hang-up & password level reset: If no data is read or written by the WEBserver during this time-out time (entered in minutes), the passwords will be reset.
  • Page 24 Saia-Burgess Controls AG Configuring I/O modules with the I/O Builder Confi guring the CPU The initialization and configuration of the interface as a modem only allow the controller to be called. Outgoing calls are not possible. Protocol timing: The values for Character Delay Time (CDT) and Answer Delay Time (ADT) can be set for the communication protocol.
  • Page 25: Configuring Digital Input/Output Modules

    Saia-Burgess Controls AG Configuring I/O modules with the I/O Builder Confi guring the input/output modules Start-up tab On the PCD1 and PCD2.M1x7 systems, the I/O Reset signal is set during start-up. This means that OB100 cannot be used to access peripheral modules. On the PCD2.
  • Page 26: Configuring Analog Input/Output Modules

    Saia-Burgess Controls AG Configuring I/O modules with the I/O Builder Confi guring the input/output modules If the address range for the digital input modules is between 0 and 255, the input will be read cyclically and copied to the process map.
  • Page 27: Configuring Special Modules

    Saia-Burgess Controls AG Configuring I/O modules with the I/O Builder Confi guring counter modules Configuring special modules In the “Special Modules” catalog, the following module types can be found: - Multi I/O modules - Modems - Modules from 3. manufacturers No settings can be entered for the modems.
  • Page 28 Saia-Burgess Controls AG Configuring I/O modules with the I/O Builder Confi guring counter modules Addresses tab The Addresses tab can be used to enter the module start address. The end address is calculated automatically. If there are any address overlaps, the xx7 I/O Builder will alert you to this and display the next valid address.
  • Page 29 Saia-Burgess Controls AG Configuring I/O modules with the I/O Builder Confi guring counter modules Measurement tab (PCD2/3.H110 only) The various measurement modes for the H110 module can be configured via the Measurement tab. Extras tab (PCD2/3.H150 only) The various SSI parameters for the H150 module can be configured via the Extras tab.
  • Page 30: Configuring Positioning Modules

    Saia-Burgess Controls AG Configuring I/O modules with the I/O Builder Confi guring positioning modules Configuring positioning modules In the “Special Modules” catalog, the following module types can be found: - PCD2/3.H210 (1 axis stepper motor module) - PCD2/3.H31x (1 axis servo motor module) - PCD2.H32x (2 axis servo motor module)
  • Page 31: Configuring Communication Modules

    Saia-Burgess Controls AG Configuring I/O modules with the I/O Builder Confi guring communication modules Further information on the PCD2/3.H31x module can be found in the “26/762 H31x manual”. Further information on the PCD2.H32x module can be found in the “26/778 H32x.xx7 manual”.
  • Page 32: Appendix 4.1 Icons

    This sign accompanies instructions that must always be followed. Explanations beside this sign are valid only for the SAIA-Burgess PCD Classic serie. Explanations beside this sign are valid only for the SAIA-Burgess PCD xx7 serie. Product and documentation concept The Saia PCD product range is rigorously modular in structure.
  • Page 33: Technical Support

    Saia-Burgess Controls Ltd. Appendix Technical support Technical information Manuals References Technical Information (TI) documents offer overviews of a system (e.g. the Saia ® PCD operating system OS), sub-system (e.g. PCD2) or product family with common features (e.g. digital I/O modules, etc.). TI’s have been designed as pre-sales docu- ments.
  • Page 34: Workshops, Training Literature

    ® other useful information to be found under http://www.sbc-support.ch Reliability and safety of electronic controllers Saia-Burgess Controls Ltd. is a company which devotes the greatest care to the de- sign, development and manufacture of its products: ● state-of-the-art technology ●...
  • Page 35: About Ourselves

    About ourselves Saia-Burgess Controls Ltd (SBC) is a medium-sized European controls technology company. SBC is committed to the values, standards and culture of PLC engineering. All hardware, operating systems, software tools, CPUs, interfaces, etc. have been developed by SBC itself and are marketed as embedded controls.
  • Page 36: Addresses Of Saia-Burgess Companies

    E-mail: pcd@saia-burgess.com Homepage: www.saia-burgess.com Support: www.sbc-support.ch Saia-Burgess Dreieich GmbH & Co. KG (Zweigniederlassung der Saia-Burgess Oldenburg GmbH & Co. KG) Otto-Hahn-Strasse 31–33 D-63303 Dreieich Telefon 06 103 / 89 06–0 Telefax 06 103 / 89 06 66 E-mail: sbc-info@saia-burgess.com Homepage: www.saia-burgess-controls.de...

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