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Raven TC1 Installation Manual

Hdu, for kubota m5 series
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TC1/HDU Installation
Manual for Kubota M5
Series (Non-Steer Ready)
016-5035-038 Rev. A
1/2020
E34163
Copyright 2019

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Summary of Contents for Raven TC1

  • Page 1 TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready) 016-5035-038 Rev. A 1/2020 E34163 Copyright 2019...
  • Page 2 Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services. Raven Industries accepts no responsibility for the use of any of these signals or services for other than the stated purpose.

  • Page 3: Table Of Contents

    ........................... 27 Wheel Angle Sensor Brackets ............................27 Wheel Angle Sensor ................................29 Mount TC1 and HDU ECU ............................. 30 Connect The TC1 and HDU Cable ........................32 In Cab ......................................32 Mount Foot Switch ..............................34 Assemble and Mount the Master Engage Switch ..................
  • Page 4 Table of Contents TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)

  • Page 5: Important Safety Information

    • Ensure TC1/HDU is disabled prior to starting any maintenance work on TC1/HDU or the machine. WARNING • When starting the machine for the first time after installing TC1/HDU be sure that all persons stand clear in case a hose has not been properly tightened.

  • Page 6: Hydraulic

    HYDRAULIC GENERAL • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Electrical

    IMPORTANT SAFETY INFORMATION Allow sufficient clearance from machine component operational zones such as: • Drive shafts, universal joints and hitches (i.e. 3-point hitch) • Pulleys, gears, sprockets • Deflection and backlash of belts and chains • Adjustment zones of adjustable brackets •...
  • Page 8 Ensure connections are clean, dry, and not damaged. Repair or replace components, connections, or cable as necessary. • Clean components or connections using low pressure water, pressurized air, or an aerosol electrical component cleaning agent. TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)
  • Page 9 IMPORTANT SAFETY INFORMATION • Remove visible surface water from components, connections, or seals using pressurized air or an aerosol electrical component cleaning agent. allow components to dry completely before reconnecting cables. 016-5035-038 Rev. A...
  • Page 10 HAPTER TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)

  • Page 11: Chapter 2 Introduction

    YEAR: 2019 & Newer PREPARING FOR INSTALLATION Before installing TC1/HDU park the machine where the ground is level, clean, and dry. Leave the machine turned off for the duration of the installation process. During the installation process, follow good safety practices. Be sure to carefully read the instructions in this manual as you complete the installation process.

  • Page 12: Tools Needed

    KIT CONTENTS This section contains a list of the components that are included in the TC1/HDU kit. Before beginning the TC1/HDU installation, compare the items in the TC1/HDU kit with the components on this list. If you have questions about the kit, contact your local Raven dealer.
  • Page 13 INTRODUCTION FIGURE 1. TC1/HDU Installation Kit for Kubota M5 (P/N 117-5035-038 Rev. C) 016-5035-038 Rev. A...
  • Page 14 HAPTER FIGURE 2. TC1/HDU Installation Kit for Kubota M5 (P/N 117-5035-038 Rev. C) TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)
  • Page 15 INTRODUCTION FIGURE 3. Hydraulic Steering Kit for Kubota M5 Series (P/N 117-0199-009 Rev. A) 016-5035-038 Rev. A...
  • Page 16 HAPTER TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)

  • Page 17: Hydraulic System Installation

    Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the TC1 hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 18: Install Fittings In The Hydraulic Steering Valve

    Fitting - -10 SAE O-Ring (M) to -6 ORFS (M) 333-0012-233 A, B Fitting - -10 SAE O-Ring (M) to -8 ORFS (M) 333-0012-304 P, T Fitting - -10 SAE O-Ring (M) to -10 JIC (M) 333-0012-246 TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)

  • Page 19: Install Fittings In The Dual Poci Valve

    HYDRAULIC SYSTEM INSTALLATION INSTALL FITTINGS IN THE DUAL POCI VALVE Before mounting the dual POCI valve (P/N 334-0003-099) on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to Figure 2 and the table below to install fittings on the dual POCI valve.

  • Page 20: Mount The Hydraulic Steering And Dual Poci Valves

    2. If the tractor is equipped with a loader, remove the gray shield around the loader hydraulic valve. FIGURE 4. Remove Hydraulic Valve Shield Remove Loader Valve Shield 3. Remove the black shield by removing two bolts shown in the figure. TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)
  • Page 21 HYDRAULIC SYSTEM INSTALLATION FIGURE 5. Remove Shield Remove Shield 4. Mount the valve bracket (P/N 116-0159-844) using 2 included M8x16mm bolts in the threaded holes from the shield removed in step 3. FIGURE 6. Steering Valve Bracket Mounted 5. Partially thread the four 5/16"x0.75” bolts and four 5/16" washers into the steering valve (P/N 334-0003-090). 6.
  • Page 22 9. Using the included 3/8"x1” bolts, washers, and nuts, secure the valve bracket to the valve support bracket. 10. Mount the DPOCI (P/N 334-0003-099) to the valve support bracket using the 5/16"x3” bolts and nuts. FIGURE 8. Dual POCI and Steering Valves Mounted TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)

  • Page 23: Dual Poci To Steering Valve Lines

    HYDRAULIC SYSTEM INSTALLATION DUAL POCI TO STEERING VALVE LINES 1. Using the supplied hoses (P/N 214-1001-215), connect port A on the steering valve to A1 on the dual POCI valve. 2. Connect port B on the steering valve to port B1 on the dual POCI valve. FIGURE 9.

  • Page 24: Install The Pressure, Excess Flow, And Tank Lines

    FIGURE 11. Machine Pressure Port and Steering Valve P Port Steering Valve P Port Machine Pressure Port 3. Connect the machine excess flow port and the steering valve EF port using the 214-1001-216 hose. TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)
  • Page 25 HYDRAULIC SYSTEM INSTALLATION FIGURE 12. Machine Excess Flow Port and Steering Valve EF Port EF Port Machine Excess Flow Port 4. Connect the machine tank port to the steering valve T port using the 214-1001-211 hose. FIGURE 13. Machine Tank Port to the Steering Valve T Port Steering Valve T Port 016-5035-038 Rev.

  • Page 26: Equipment With Loader

    5. Connect the straight end of the hydraulic hose (P/N 214-1001-212) to the machine P port under the tractor where the hose was disconnected in step 3. 6. Route the 90° end to the P port on the steering block. TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)
  • Page 27 HYDRAULIC SYSTEM INSTALLATION FIGURE 16. Excess Flow Rerouting Steering Valve P Port Machine Pressure Port Location 7. Disconnect the Tank hose on the bottom of the loader valve from the existing 90° swivel elbow. 8. Connect the run tee (P/N 333-0012-113) to the existing 90° swivel elbow and reconnect the existing hydraulic hose to the through port of the tee fitting.

  • Page 28: Install The Left And Right Steering Hoses

    6. Route the hose connected to the top port of the orbital to port A on the dual POCI valve. Route the hose connected to the bottom port of the orbital to port B on the dual POCI. TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)
  • Page 29 HYDRAULIC SYSTEM INSTALLATION FIGURE 19. Ports A and B on the Dual POCI Valve 7. Route and connect the hydraulic line with the blue marking to port A2 on the dual POCI valve and the remaining line to port B2 on the dual POCI valve. FIGURE 20.

  • Page 30: Hydraulic Diagram

    HAPTER HYDRAULIC DIAGRAM FIGURE 21. Hydraulic Steering Installation Diagram TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)

  • Page 31: Chapter 4 Cab Component And Sensor Installation

    C AB COMPONENT AND CHAPTER C H A P T E R 4 SENSOR INSTALLATION INSTALL WHEEL ANGLE SENSOR WHEEL ANGLE SENSOR BRACKETS 1. Remove the existing hydraulic cylinder shields on the front of the tractor. FIGURE 1. Remove Cylinder Shields on Front Axle 2.
  • Page 32 M8x55mm bolt and one (P/N 104-1000-276) spacer to hold the inside of the bracket. FIGURE 3. New Cylinder Shield 4. Repeat step 3 to install the new left cylinder guard (P/N 107-0172-663). TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)

  • Page 33: Wheel Angle Sensor

    CAB COMPONENT AND SENSOR INSTALLATION WHEEL ANGLE SENSOR 1. Install the linear wheel angle sensor (P/N 416-0001-054) Find the following components: (P/N 103-0001-029) tie rod ends, M10 jam nuts, M10 nuts, M10 washer, M10x55mm bolt, (P/N 104-1000-277) spacer, and (P/N 104- 1000-278) spacer.

  • Page 34: Mount Tc1 And Hdu Ecu

    16”x0.75” bolts, washers, and nuts. NOTE: The nut will be mounted to the front of the machine. FIGURE 7. Cylinder End of the Wheel Angle Sensor Mounted Cylinder Guards Connector Bracket TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)
  • Page 35 2. Secure the cab bracket (P/N 107-0172-662) to the floor using the existing bolts removed in the previous step and the included M5 bolt. 3. Secure the HDU (P/N 063-0173-887) and the TC1 (P/N 063-0174-070) ECUs to the bracket with the studs and included washers and 1/4” nuts.

  • Page 36: Connect The Tc1 And Hdu Cable

    CONNECT THE TC1 AND HDU CABLE IN CAB 1. Connect the two 12-pin connectors labeled “SC1” on the TC1 cable (P/N 115-4010-152) into the TC1. 2. Connect the two 12-pin connectors labeled “HDU” on the TC1 cable (P/N 115-4010-154) into the HDU.
  • Page 37 CAB COMPONENT AND SENSOR INSTALLATION FIGURE 12. Switched Power and Field Computer Connections 5. Locate the 8-pin connector labeled CAB SWITCH HARNESS on the Tractor Harness cable (P/N 115-4010-152) previously installed. FIGURE 13. Cab Switch Harness Connection 6. Connect mating connector on HDU Cab Switch Breakout Cable (P/N 115-4010-028) to the CAB SWITCH HARNESS connection.

  • Page 38: Mount Foot Switch

    3. Using the holes in the foot switch as a template, drill holes in the floor of the cab. 4. Secure the foot switch to the floor by installing the supplied screws in each of the mounting holes. TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)

  • Page 39: Outside Of Cab

    CAB COMPONENT AND SENSOR INSTALLATION ASSEMBLE AND MOUNT THE MASTER ENGAGE SWITCH 1. Secure the Master Switch (P/N 063-0173-961) between the two switch enclosure halves (P/N 118-0159-056 and 118-0159-057) and locate an appropriate location to mount the master switch assembly. 2.
  • Page 40 4. Connect the VALVE connector to the mating port on the steering valve. FIGURE 17. Valve Harness Connected to the Hydraulic Steering Valve VALVE Connector 5. Connect the 3-pin connector labeled PSI to the pressure transducer on the dual POCI valve. TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)
  • Page 41 CAB COMPONENT AND SENSOR INSTALLATION FIGURE 18. Pressure Transducer Connection Connector 6. Route the remaining branch of the cable along the hydraulic hose lines near the orbital to the left side of the tractor. 7. Connect the wheel angle sensor cable (P/N 115-4010-032) to the wheel angle sensor and route along existing wiring on the left hand side of the hood toward the machine cab.
  • Page 42 HAPTER FIGURE 20. Valve Harness Wiring Diagram (P/N 054-5035-005 Rev. A) TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)

  • Page 43: Startup Procedures

    4. Continue turning the wheels until they move steadily and smoothly when the steering wheel is turned. NOTE: If there are issues with the system, turn off the machine and correct them immediately. For additional assistance, refer to the TC1 Calibration and Operation Manual (P/N 016-4010-005) or contact your local Raven dealer. 016-5035-038 Rev. A...
  • Page 44 HAPTER TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)
  • Page 45 Index Cab Component and Sensor Installation Electrical Safety Hydraulic Safety Hydraulic System Installation Dual POCI Valve Hoses Installing Fittings in the Hydraulic Steering Valve Installing the Left and Right Steering Hoses Installing the Pressure and Tank Hoses Mounting the Hydraulic Steering and Dual POCI Valves Important Safety Information Electrical Safety...
  • Page 46 Index TC1/HDU Installation Manual for Kubota M5 Series (Non-Steer Ready)
  • Page 47 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.
  • Page 48 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.

This manual is also suitable for:

053-0159-197053-0159-015

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