Retsch AS 200 tap Manual

Retsch AS 200 tap Manual

Tap sieve shaker
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Manual
Tap Sieve Shaker AS 200 tap
Translation
© Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany | 30.01.2018 Version 0002

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Summary of Contents for Retsch AS 200 tap

  • Page 1 Manual Tap Sieve Shaker AS 200 tap Translation © Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany | 30.01.2018 Version 0002...
  • Page 2 Copyright © Copyright by Retsch GmbH Retsch-Allee 1-5 42781 Haan Germany...
  • Page 3: Table Of Contents

    Table of Contents Notes on the Manual ..........................6 Disclaimer ............................6 Copyright............................6 Explanations of the Safety Instructions ..................... 7 General Safety Instructions ....................... 8 Repairs ............................... 9 Confirmation Form for the Managing Operator ................11 Technical Data ............................. 12 Degree of Protection ........................
  • Page 4 10.1.1.2 Cleaning of Test Sieves with Mesh Sizes < 500 µm ............36 10.1.1.3 Drying of Test Sieves ....................... 37 10.2 Wear ..............................37 10.3 Maintenance ............................ 38 Accessories ............................39 11.1 Test Sieves ............................39 11.1.1 Certificate ..........................39 11.1.2 Calibration Service ........................
  • Page 5 Notes on the Manual...
  • Page 6: Notes On The Manual

    However, more information thereof can be found in the internet on the webpage of the respective device on the Retsch GmbH homepage (http://www.retsch.com). Revision status: This document revision 0002 refers to the manual "Tap Sieve Shaker AS 200 tap" in compliance with the Directive of Machinery 2006/42/EC. 1.1 Disclaimer This document has been prepared with due care.
  • Page 7: Explanations Of The Safety Instructions

    Notes on the Manual 1.3 Explanations of the Safety Instructions In this document the following signs and symbols are being used: Reference to a recommendation and/or an important information   Reference to a chapter, table or figure  Action instruction │Name│...
  • Page 8: General Safety Instructions

     The non-observance of this manual can result in personal injuries. • Read the manual before using the device. The Tap Sieve Shaker AS 200 tap of Retsch GmbH is delivered with a Declaration of Incorporation according to the Machinery Directive 2006/42/EC, Annex II, Part B.
  • Page 9: Repairs

    1.5 Repairs This manual does not contain any repair instructions. For safety reasons, repairs may only be carried out by Retsch GmbH or an authorised representative or by qualified service technicians. In case of repair, please inform… …the Retsch GmbH representative in your country, …your supplier, or...
  • Page 10 Notes on the Manual Service address:...
  • Page 11: Confirmation Form For The Managing Operator

    Confirmation Form for the Managing Operator Confirmation Form for the Managing Operator This manual contains essential instructions for operating and maintaining the device which must be strictly observed. It is essential that they be read by the user and by the qualified staff responsible for the device before the device is commissioned.
  • Page 12: Technical Data

    At these operating conditions, the workplace related equivalent continuous sound level = 83 dB(A). Example 2: Number of test sieves: Feed material: Quartz sand (< 1 mm) Soundproof hood*: *of Retsch GmbH At these operating conditions, the workplace related equivalent continuous sound level = 65 dB(A).
  • Page 13: Electromagnetic Compatibility (Emc)

    • In order to ensure safe operation, the AS 200 tap has to be screwed firmly to the base by means of the transport angles.
  • Page 14: Feed Grain Size

    2 mm 16 mm 125 mm 300 mm The Tap Sieve Shaker AS 200 tap is designed for the measurement range of 20 µm to 25 mm. 3.9 Payload  Maximum sample quantity: 3 kg  Maximum sieve stack weight: 3 kg ...
  • Page 15: Drive

    Technical Data 3.11 Drive  Horizontal circular motions: 280 rpm  Taps: 150 min...
  • Page 16: Packaging, Transport And Installation

    N6.0014 Complaints Incomplete delivery or transport damage  The forwarding agent and Retsch GmbH must be notified immediately in the event of transport damage. It is otherwise possible that subsequent complaints will not be recognised. • Please check the delivery on receipt of the device for its completeness and intactness.
  • Page 17: Conditions For The Installation Site

    Packaging, Transport and Installation 4.4 Conditions for the Installation Site  Installation height: max. 2 000 m above sea level  Ambient temperature: 5 °C – 40 °C NOTICE N8.0021 Ambient temperature Temperatures outside the permitted range  Electronic and mechanical components may be damaged. ...
  • Page 18: Type Plate Description

    Packaging, Transport and Installation NOTICE N10.0022 Electrical connection Failure to observe the values on the type plate  Electronic and mechanical components may be damaged. • Connect the device only to a mains supply matching the values on the type plate. WARNING When connecting the power cable to the mains supply, use an external fuse that complies with the regulations applicable to the place of installation.
  • Page 19: Removing The Transportation Lock

    Packaging, Transport and Installation 4.7 Removing the Transportation Lock Fig. 2: Unscrewing the transportation lock  Loosen the four screws (TS1) securing the device to the pallet by means of an 18 mm open- end wrench and remove them.  Loosen the four screws (TS2) of the transport angles (TS3) on both sides of the device by means of a 30 mm open-end wrench and remove them.
  • Page 20 Packaging, Transport and Installation Fig. 3: Installing the transportation aid  Screw the four supplied transportation aids (TH) with a 30 mm open-end wrench into the existing threaded holes on both sides of the device. CAUTION The weight without sieve stack amounts approx. 68 kg. The device may only be lifted by four people or with suitable hoist, that is designed for the weight.
  • Page 21 Packaging, Transport and Installation ≥ 85 cm (34 inches) Fig. 5: Minimum distance between housing and hoist...
  • Page 22: First Commissioning

    • In order to ensure safe operation, the AS 200 tap has to be screwed firmly to the base by means of the transport angles.
  • Page 23: Connecting The Safety Plug

    Plug"). The AS 200 tap is suitable for test sieves with an outer diameter of 200 mm and 203 mm (8"). Up to 13 fractions (12 test sieves plus collecting pan with a height of 25 mm), or 7 fractions (6 test sieves plus collecting pan with a height of 50 mm) can be clamped.
  • Page 24: Inserting The Test Sieves

    First Commissioning  When switching on again, press the (H3) and (H4) buttons of the time display simultaneously. "P2" appears in the time display.  Press the button (H1) to enter the standby mode.  To return to the "P1" programme mode, repeat this process. "P1" appears in the time display.
  • Page 25 First Commissioning  Turn the locking bolt (F) by approx. 90° to release the pin, and let go of the locking bolt. The pin of the locking bolt now secures the tapping arm. To make it easier to loosen the clamping screws, the position of the clamping levers (B) can be adjusted independently of the clamping screws.
  • Page 26 First Commissioning Remove the sieve stack:  Secure the tapping arm (A) with the locking bolt (F) in an elevated position.  To remove the sieve stack after the sieving process, slightly lift up the sieve stack together with the sieve lid. ...
  • Page 27: Operating The Device

    The AS 200 tap is specially designed for test sieves with an outer diameter from 200 mm and 203 mm (8"). For an optimum measurement result it is recommended to exclusively use test...
  • Page 28: Principle Of Operation

    • No wet sieving may be carried out with this device! 6.2 Principle of Operation The AS 200 tap works with a horizontal circular motion of the sieve stack. At the same time, vertical tapping impulses are transferred to the sieve stack by means of a tapping arm. With the circular motion and tapping impulses independent of the mains voltage, the worldwide comparability of the sieving process is ensured.
  • Page 29: Views Of The Instrument

    Operating the Device 6.3 Views of the Instrument 6.3.1 Front Fig. 11: Front view of the device Element Description Function Tapping arm Transmits the tapping impulses via the cork stopper (E) to the sample material Clamping lever Allows the adjustment to different sieve stack heights Sieve plate Retains the sieve stack...
  • Page 30: Back

    Data transfer between device and PC 6.4 Switching On / Off  Turn on the AS 200 tap with the mains switch (I) on the back side of the device. When the device is switched off, it is completely disconnected from the mains.
  • Page 31: Selection Of The Test Sieves

    Operating the Device Standby mode: By pressing the button (H1) after power on, the device can be put into standby mode. In this mode, only the LED of the button (H1) is lit. Except for the button (H2), all buttons are inoperable.
  • Page 32: Controlling The Device

    Controlling the Device Controlling the Device 7.1 Operating Controls, Displays and Functions Fig. 13: Operating controls and functions Element Description Function STOP Stops the sieving process. In standby mode, the red LED is lit START Starts the sieving process. During operation, the green LED is lit Minus button of the time Reduces the sieving time in the range between 1 and...
  • Page 33: Time

    Time setting for continuous operation (left) or with a process time (right) The AS 200 tap can be operated either in continuous operation or for a certain time between 1 and 99 minutes. When the device is switched on, the last used setting is displayed.
  • Page 34: Easysieve

    Graphic and tabular presentation of the particle size analysis with EasySieve The software communicates with the scale and the AS 200 tap and guides the user through the respective steps. Available parameters, as well as the characteristics to be calculated can be entered in various edit boxes.
  • Page 35: Return For Service And Maintenance

     When returning a device, attach the return form to the outside of the packaging. In order to eliminate any health risk to the service technicians, Retsch GmbH reserves the right to refuse the acceptance and to return the respective delivery at the expense of the sender.
  • Page 36: Cleaning, Wear And Maintenance

    Cleaning, Wear and Maintenance 10 Cleaning, Wear and Maintenance 10.1 Cleaning WARNING W8.0003 Danger to life through electric shock Cleaning with water  An electric shock can cause burns, cardiac arrhythmia, respiratory arrest, as well as cardiac arrest. • The power cable must be unplugged before cleaning the device. •...
  • Page 37: Drying Of Test Sieves

    Drying ovens of various sizes can be used for drying test sieves (drying temperature < 80 °C). Additional information concerning ultrasonic cleaning-baths and drying ovens can be found on the Retsch GmbH homepage (http://www.retsch.com). Also ask for the free expert guide Sieve Analysis – Taking a close look at quality.
  • Page 38: Maintenance

    Likewise, all existing sealing gaskets should be checked for wear on a regular basis and replaced if necessary. 10.3 Maintenance The AS 200 tap is largely maintenance-free.
  • Page 39: Accessories

    Fig. 18: Test sieves The different versions of the test sieves of Retsch GmbH are supplied in accordance with all current national and international standards:  available standards: DIN, ISO, ASTM, BS, NF, CGSB ...
  • Page 40: Calibration Service

    11.1.2 Calibration Service As a special service Retsch GmbH offers the calibration of the test sieves. All relevant information are recorded during the standard measuring process of the test sieve and confirmed in the required certificate.
  • Page 41: Disposal

    Disposal 12 Disposal In the case of a disposal, the respective statutory requirements must be observed. In the following, information on the disposal of electrical and electronic devices in the European Community are given. Within the European Community the disposal of electrically operated devices is regulated by national provisions that are based on the EU Directive 2012/19/EU on Waste Electrical and Electronic Equipment (WEEE).
  • Page 42: Index

    Index 13 Index Accessories ............39 Feed grain size ..........14 Action instructions ..........7 Feed quantity ............. 13 Ambient temperature .......... 17 First commissioning ........... 22 Amperage ............18 Frequency ............18 Application-technical information ......6 Front ..............29 Front view ............
  • Page 43 Index height .............. 23 insert ............... 25 Packaging ............16 maximum height ..........14 Part number ............18 maximum weight ..........14 Particle distribution ..........34 remove ............26 Particle size analysis .......... 34 Sieving aids ..........14, 40 Particle size characteristics ........ 34 Sieving noises ............
  • Page 44 Index Wet sieving ............14 Workplace related emission level ...... 12 Width ..............13 base..............13 Year of production ..........18...
  • Page 48 Copyright © Copyright by Retsch GmbH Retsch-Allee 1-5 42781 Haan Germany...

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