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Summary of Contents for Peak i-Flow 6000 Series
- Page 1 6000 Series Service Manual 2015 © Peak Industrial - Rev. 2 - 19/03/18...
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Page 2: Table Of Contents
Non-Return Valve Exchange O2 Analyser Exchange Product Overview Electrical Panel Layout Pressure switch overview Service Counter Reset PLC Settings Troubleshooting Pneumatic Schematic - Rev 3A Electrical Schematic – Rev 6 Page 2 2015 © Peak Industrial - Rev. 2 - 19/03/18... -
Page 3: Change History
Please review each of the following sections carefully. Thank you for selecting Peak Industrial to meet your Gas Generation needs, should you require any further assistance or support please do not hesitate to contact Peak Industrial... -
Page 4: Introduction
Service Manual Introduction The Peak Industrial i-Flow 6000 Generator is designed to cater for a wide variety of industrial and scientific applications. Your generator will have been carefully selected to meet your specific pressure, flow, and purity requirements, if you have any questions regarding the sizing of your system please do not hesitate to contact Peak Industrial or the Peak Partner from which you purchased your Generator. -
Page 5: General Construction
CMS beds will be added. (Note: for 6 to 10 column sets additional vent valves and silencers are required and are fitted to the rear of the CMS columns) i-Flow 6000 Model Number breakdown Page 5 2015 © Peak Industrial - Rev. 2 - 19/03/18... -
Page 6: Warranties And Liabilities
(other than pursuant to clause 6 above) that may be suffered by the Customer or any third party. Page 6 2015 © Peak Industrial - Rev. 2 - 19/03/18... -
Page 7: Safety Notices
Safety Notices Symbols This manual has been written to address specific risks of the i-Flow 6000 series which may affect service personnel and includes protective measures for these risks. In addition the Commissioning / Safe Start-Up procedure has been written to ensure a safe start-up and verification of safe state after repair. -
Page 8: Technical Specification
Peak Industrial or the Peak Partner from which you purchased your Generator. Peak Industrial can offer a full range of compressors and air preparation equipment if required, which can be backed up by our global service support network. -
Page 9: Electrical Requirements
Height mm(in) 1560(61.42) Depth mm(in) 1720(67.72) 1880(74.02) 2040(80.31) 2200(86.61) 877(1929) Weight kg(lbs) 622(1368) 707(1555) 792(1742) 962(2116) 973(2141) Shipping weight kg(lbs) 712(1566) 799(1758) 886(1949) 1060(2332) 59 dBA @ 1m Noise level Page 9 2015 © Peak Industrial - Rev. 2 - 19/03/18... -
Page 10: Unit Controls
¾” BSP Female All of the Generator output ports are located on the output panel on the Left hand side of the Generator. See below for recommended piping layout Page 10 2015 © Peak Industrial - Rev. 2 - 19/03/18... -
Page 11: Recommended Piping Layout
The front panel display will show a message “COLUMN 1” and a timer counting up. After approx. 30 to 80 seconds (timing will vary depending on your specific performance Page 11 2015 © Peak Industrial - Rev. 2 - 19/03/18... -
Page 12: Normal Operation
If unable to achieve specification contact the Peak Industrial for further assistance. After this time the outlet bypass valve (3) can be closed, and the delivery valve (4) to the customer application should be slowly opened to pressurise the line. -
Page 13: Cleaning
HAZARD as a result of a reaction with parts of the Generator or material contained within it. If there is any doubt about the compatibility of decontamination or cleaning agents please contact your Peak Scientific Representative. -
Page 14: Service Requirements
Once service operations have been completed the generator can be re-connected to the mains supply and the Commissioning process described in earlier sections should be repeated. INLET BYPASS OUTLET BYPASS PROCESS TANK Page 14 2015 © Peak Industrial - Rev. 2 - 19/03/18... -
Page 15: Service Schedule
Due to the simplicity of the design and the small number of moving parts the Industrial i-Flow 6000 Series Nitrogen Generators will have a long and trouble free life. However as with all scientific and technical equipment it should be regularly inspected and serviced as below. -
Page 16: Pneumatic Valve Silencer Exchange
9) Finally replace the side panels. 10) Carryout any further maintenance tasks, then follow the commissioning/safe start-up process described in earlier sections to place the system back into service. Page 16 2015 © Peak Industrial - Rev. 2 - 19/03/18... -
Page 17: O2 Analyser Exchange
7) Replace the side panel. 8) Carryout any further maintenance tasks, then follow the commissioning/safe start-up process described in earlier sections to place the system back into service. Page 17 2015 © Peak Industrial - Rev. 2 - 19/03/18... -
Page 18: Product Overview
Pressure Gauges x4 Interface Equalisation Power Switch Valve Inlet Pressure Regulator Equalisation Valve Changeover Valves x2 Electrical Panel Outlet Flow Controller Exhaust Silencers Outlet Pressure Regulator Exhaust Valves x2 Page 18 2015 © Peak Industrial - Rev. 2 - 19/03/18... -
Page 19: Electrical Panel Layout
Electrical Panel Layout Power Expansion Circuit Control Supply Module Pressure Breaker Relays Triple Deck Switch Valve Manifold % Variant PPM Variant Percentage Analyser PPM Oxygen Analyser Oxygen Sensor Sensor Page 19 2015 © Peak Industrial - Rev. 2 - 19/03/18... -
Page 20: Pressure Switch Overview
NOTE: The pressure switch is for indication only. Calibration is not required. Pressure switch is pre-set at the factory, no adjustment should be required. The above is for information only. Page 20 2015 © Peak Industrial - Rev. 2 - 19/03/18... - Page 21 Again, the pressure switch has two channels: Channel F1 is used to trigger ECO mode Channel F2 is used to trigger low pressure alarm F0 is used to set the switch pressure unit. Page 21 2015 © Peak Industrial - Rev. 2 - 19/03/18...
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Page 22: Service Counter Reset
8. Press the ESC button 5 times till time date screen is displayed. 9. Press ▲until Service Due screen is displayed, and confirm service due is now shown as 8760 HRS. The service counter has now been successfully reset. Page 22 2015 © Peak Industrial - Rev. 2 - 19/03/18... -
Page 23: Plc Settings
Press ▼ to highlight Program, then press ENTER. Press ▼ to highlight Set Parameter, then press ENTER, parameter list will be displayed. The parameters will appear in the following order: Page 23 2015 © Peak Industrial - Rev. 2 - 19/03/18... - Page 24 6000 Service Manual Page 24 2015 © Peak Industrial - Rev. 2 - 19/03/18...
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Page 25: Troubleshooting
Check Generator has power ON. Compressed air is on but pressure is • Check inlet pressure regulator. not building in system. • Check for leaks in system. • Contact Peak Industrial Technical Help. Page 25 2015 © Peak Industrial - Rev. 2 - 19/03/18... -
Page 26: Pneumatic Schematic - Rev 3A
6000 Service Manual Pneumatic Schematic - Rev 3A Page 26 2015 © Peak Industrial - Rev. 2 - 19/03/18... -
Page 27: Electrical Schematic - Rev 6
6000 Service Manual Electrical Schematic – Rev 6 Page 27 2015 © Peak Industrial - Rev. 2 - 19/03/18... - Page 28 São Paulo SP Brasil 107-0061 Singapore, 118223 Tel: +886 2 8226 2383 Tel: +1 866 647 1649 Tel: +81 3-6864-0468 Tel: +65-6777 1966 Fax: +886 2 8226 9499 Fax: +65-6777 1978 2015 © Peak Industrial - Rev. 2 - 19/03/18...
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