Set up with other systems ....................56 DD adjustment programs ....................56 Field Communicator 375, 475 ..................56 Diagnostics and servicing ....................57 Maintenance ........................57 Diagnosis memory ......................57 Status messages ......................58 VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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11.4 Trademark ........................83 Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions. Editing status: 2020-01-24 VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
Symbols used Document ID This symbol on the front page of this instruction refers to the Docu- ment ID. By entering the Document ID on www.vega.com you will reach the document download. Information, note, tip: This symbol indicates helpful additional infor- mation and tips for successful work.
During work on and with the device, the required personal protective equipment must always be worn. Appropriate use VEGAFLEX 86 is a sensor for continuous level measurement. You can find detailed information about the area of application in chapter "Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions.
That is why we have introduced an environment management system with the goal of continuously improving company environmental pro- tection. The environment management system is certified according to DIN EN ISO 14001. Please help us fulfil this obligation by observing the environmental instructions in this manual: • Chapter "Packaging, transport and storage" • Chapter "Disposal" VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
Scope of this operating This operating instructions manual applies to the following instrument instructions versions: • Hardware from 1.0.0 • Software from 1.3.0 • Only for instrument versions without SIL qualification Type label The type label contains the most important data for identification and use of the instrument: VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Alternatively, you can access the data via your smartphone: • Download the VEGA Tools app from the "Apple App Store" or the "Google Play Store" • Scan the DataMatrix code on the type label of the instrument or •...
3 Product description Principle of operation Application area The VEGAFLEX 86 is a level sensor with cable or rod probe for con- tinuous level or interface measurement, especially for applications in high temperatures up to +250° C (482° F). Functional principle -...
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Example: upper medium dielectric constant 2, lower medium at least dielectric constant 12. Gas phase (L3) • Air or gas mixture • Gas phase - dependent on the application, gas phase does not always exist (d2 = 0) VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
The integrated Bluetooth module (optional) enables wireless adjust- ment via standard adjustment devices. VEGACONNECT The interface adapter VEGACONNECT enables the connection of communication-capable instruments to the USB interface of a PC. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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You can find further information in the operating instructions manual "Bypass tube VEGAPASS 81". Centering If you mount the VEGAFLEX 86 in a bypass tube or standpipe, you have to avoid contact to the bypass tube by using a spacer at the probe end. If there is a risk of the cable probe touching the vessel wall during Fixing facility operation due to product movements or agitators, etc., the measuring...
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3 Product description Cables with a diameter up to 8 mm (0.315 in) can thus be strained. For this purpose there is an internal thread (M12 or M8) in the gravity weight. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
Prior to setup you have to replace these protective caps with ap- proved cable glands or close the openings with suitable blind plugs. Note: Process conditions For safety reasons, the instrument must only be operated within the permissible process conditions. You can find detailed information on VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
Mounting instructions Installation position Mount VEGAFLEX 86 in such a way that the distance to vessel instal- lations or to the vessel wall is at least 300 mm (12 in). In non-metallic vessels, the distance to the vessel wall should be at least 500 mm (19.7 in).
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If this is not possible, use short sockets with small diameter. Higher sockets or sockets with a bigger diameter can generally be used. They can, however, increase the upper dead zone. Check if this is relevant for your measurement. In such cases, always carry out a false signal suppression after mounting. You can find further information under "Setup procedure". VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Unfavourable mounting 2 Socket flush - optimum mounting Welding work Before beginning the welding work, remove the electronics module from the sensor. By doing this, you avoid damage to the electronics through inductive coupling. Inflowing medium Do not mount the instruments in or above the filling stream. Make sure that you detect the product surface, not the inflowing product. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Measuring probes can be mounted in bypass tubes up to DN 200. For bypass tubes, select the probe length such that the dead zone of the probe is above and below the lower lateral filling openings of the bypass tube. You can thus measure the complete range of the medium in the bypass tube (h). When designing the bypass tube, keep the dead zone of the probe in mind and select the length of the bypass tube above the upper lateral filling opening accordingly. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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If durability is no problem, we recommend the use of uncoated metal standpipes. When the VEGAFLEX 86 is used in bypass tubes, contact with the tube wall must be avoided. We recommend for this purpose a cable probe with centering weight.
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If durability is no problem, we recommend the use of uncoated metal standpipes. When the VEGAFLEX 86 is used in standpipes, contact with the tube wall must be avoided. We recommend for this purpose a cable probe with centering weight.
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The 0 % point in standpipes should be above the gravity or center- ing weight. • A false signal suppression with installed sensor is generally rec- ommended to achieve the best possible accuracy. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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If there is a danger of the rod probe touching the vessel wall, fasten the probe at the bottom end. Keep in mind that measurement is not possible below the fastening point. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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If internal installations such as struts, ladders, etc. are present on the vessel wall, the measuring probe should be mounted at least 300 mm (11.81 in) away from the vessel wall. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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4 Mounting You can find further information in the supplementary instructions of the rod extension. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
In the case of instrument housings with metric thread, the cable glands are screwed in at the factory. They are sealed with plastic plugs as transport protection. Note: You have to remove these plugs before electrical connection. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
When reinserting the terminal block, you should hear it snap in. Connection procedure Proceed as follows: 1. Unscrew the housing lid 2. Loosen compression nut of the cable gland and remove blind plug VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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The terminal blocks are pluggable and can be removed from the housing insert. To do this, lift the terminal block with a small screwdriv- er and pull it out. When inserting the terminal block again, you should hear it snap in. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
Polarity Voltage supply Voltage supply 4 … 20 mA output (active) 4 … 20 mA output (passive) Mass - output Function ground when in- stalling according to CSA (Canadian Standards Asso- ciation) VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
PC • The output signal jumps briefly to the set fault current Then the actual measured value is output to the signal cable. The value takes into account settings that have already been carried out, e.g. default setting. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
Fig. 20: Installing the display and adjustment module in the double chamber housing Note: If you intend to retrofit the instrument with a display and adjustment module for continuous measured value indication, a higher lid with an inspection glass is required. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
[OK] will not be saved. Switch-on phase After switching on, the VEGAFLEX 86 carries out a short self-test where the device software is checked. The output signal transmits a fault signal during the switch-on phase. The following information is displayed on the display and adjustment module during the startup procedure: •...
Min. adjustment • False signal suppression You can find the description of the individual menu items in the follow- ing chapter "Parameter adjustment - Extended adjustment". Parameter adjustment - Extended adjustment For technically demanding measuring points, you can carry out extended settings in "Extended adjustment". Main menu The main menu is divided into five sections with the following func- tions: VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Capital letters from A … Z • Numbers from 0 … 9 • Special characters + - / _ blanks Units In this menu item you select the distance unit and the temperature unit. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Application - Medium, In this menu item, you can define the type of medium (product). dielectric constant This menu item is only available if you have selected level measure- ment under the menu item "Application". You can choose between the following medium types: VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Adjust the requested percentage value with [+] and store with [OK]. Enter the appropriate distance value in m (corresponding to the percentage value) for the full vessel. The distance refers to the sensor VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Enter the respective distance value in m for the surface of the upper medium corresponding to the percentage value. Min. adjustment interface This menu item is only available if you have selected interface meas- urement under the menu item "Application". VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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In the following, you have to enter the values for your vessel, for example the vessel height and the socket correction. For non-linear vessel forms, enter the vessel height and the socket correction. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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In the menu item "Current output Min./Max.", you determine the reac- tion of the current output during operation. The default setting is min. current 3.8 mA and max. current 20.5 mA. False signal suppression The following circumstances cause interfering reflections and can influence the measurement: • High mounting sockets VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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This is useful if the saved false signal suppression no longer matches the metrological conditions in the vessel. Lock/Unlock adjustment In the menu item "Lock/unlock adjustment", you can protect the sen- sor parameters against unauthorized or inadvertent modification. The PIN is activated/deactivated permanently. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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The submenu points are described below. Menu language This menu item enables the setting of the requested national lan- guage. In delivery status, the sensor is set to English. Displayed value 1 In this menu item, you define the indication of the measured value on the display. You can display two different measured values. In this menu item, you define measured value 1. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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In delivery status, the lighting is switched on. 6.4.3 Diagnostics Sensor status In this menu item, the device status is displayed. When the instrument displays a failure message, you can here get detailed information on the failure reason. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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The respective min. and max. measured values are saved in the sensor. The values are displayed in the menu item "Peak values Ad- ditional". This menu item displays the peak values of the electronics tempera- ture as well as the dielectric constant. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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During simulation, the simulated value is output as 4 … 20 mA current value and digital HART signal. Push the [ESC] key to deactivate the simulation. Information: The simulation is terminated automatically 60 minutes after the activa- tion of the simulation. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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In this menu item, the internal clock of the sensor is set. Reset After a reset, certain parameter adjustments made by the user are reset. Note: After this menu window, the reset process is carried out. No further safety inquiry follows. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Linear Linearisation - Socket correction 0 mm Linearisation - Vessel height Probe length Scaling variable - Level Volume in l Scaling unit - Level Litres Scaling format - Level Without decimal positions VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Default value 0000 Date Actual date Time Actual time Time - Format 24 hours Probe type Device-specific The instrument settings are copied with this function. The following Copy instrument settings functions are available: VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Since scaling is very extensive, scaling of the level value was divided into two menu items. Scaling level - Scaling In menu item "Scaling variable" you define the scaling variable and prime the scaling unit for the level value on the display, e.g. volume in l. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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0 % and 100 %. Since scaling is very extensive, scaling of the level value was divided Current output into two menu items. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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In this menu item you gain access to the protected area where you can enter special parameters. In exceptional cases, individual parameters can be modified in order to adapt the sensor to special requirements. Change the settings of the special parameters only after having con- tacted our service staff. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
In the display and adjust- If the instrument is equipped with a display and adjustment module, ment module the parameter adjustment data can be saved therein. The procedure is described in menu item "Copy device settings". VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
7 Setup with PACTware necessary. This applies, e.g. to the VEGA instruments VEGATRENN 149A, VEGAMET 381 and VEGAMET 391). Commercially available Ex separators are also usually equipped with sufficient current limita- tion resistance. In such cases, VEGACONNECT can be connected parallel to the 4 … 20 mA cable. Parameter adjustment with PACTware...
2 Extended adjustment Maintenance Quick setup With quick setup you can carry out the parameter adjustment of VEGAFLEX 86 for your application in just a few simple steps. The assistant-driven adjustment includes the basic settings for simple, reliable setup and commissioning. Information: If the function is inactive, then possibly no instrument is connected.
Click to the button "Quick setup", to start the assistant-driven adjust- ment for a simplified and reliable setup. Saving the parameterisation data We recommend documenting or saving the parameterisation data via PACTware. That way the data are available for multiple use or service purposes. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
This software is updated via the Internet and new EDDs are automatically accepted into the device catalogue of this software after they are released by the manufacturer. They can then be transferred to a Field Communicator. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
• Switch-on and switch-off times • Status messages (according to NE 107) • Error messages (according to NE 107) The data are read out via a PC with PACTware/DTM or the control system with EDD. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
This status message is always active. It cannot be deactivated by the user. Function check: The instrument is being worked on, the measured value is temporarily invalid (for example during simulation). This status message is inactive by default. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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F113 EMC interference Remove EMC influences Bit 12 of Byte 0 … 5 Communica- Transmission error during ex- Exchange 4-wire power supply tion error ternal communication with unit or electronics 4-wire power supply unit VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Level echo in the close range not Reduce level Bit 9 of available Byte 14 … 24 Overfilling 100 % adjustment: Increase value Check mounting socket Remove possible interfering signals in the close range Use coaxial probe VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
The operator of the system is responsible for taking suitable meas- tion occurs ures to rectify faults. Fault rectification The first measures are: • Evaluation of fault messages • Checking the output signal • Treatment of measurement errors VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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If the output level is constant, the cause could also be the fault setting of the current output to "Hold value". If the level is too low, the reason could be a line resistance that is too high VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Eliminate false signals in the close range ≥ 100 % or 0 m distance close range due to false signals in the Check installation conditions close range. The sensor goes into over- If possible, switch off the function "Over- fill protection mode. The max. level (0 m fill protection" distance) as well as the status message "Overfill protection" are output. time VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is also available outside normal working hours, seven days a week around the clock.
20 Nm (15 lbf ft). Fig. 29: Exchange cable or rod Information: Please maintain the specified torque so that the max. tensile strength of the connection remains. 6. Enter new probe length and if necessary the new probe type and then carry out a fresh adjustment (see "Setup procedure, Carry- ing out min. adjustment - Carrying out max. adjustment"). VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
The device software can be updated in the following ways: • Interface adapter VEGACONNECT • HART signal • Bluetooth Depending on the method, the following components are required: • Instrument • Voltage supply VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Ask the agency serving you to get the address for the return ship- ment. You can find the agency on our homepage. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points. If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Available Potential separation Available Signal resolution 0.3 µA Fault signal, current output (adjustable) Last valid measured value, ≥ 21.0 mA, ≤ 3.6 mA In order to detect the rarely occurring hardware failures in the device, we recommend monitoring both interfer- ence values (≥ 21 mA, ≤ 3.6 mA) VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Probe end does not touch the vessel bottom Sensor parameter adjustment No gating out of false signals carried out The output values can be assigned individually. The indication values can be assigned individually. With interface measurement = 2.0 VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Typical deviation - Interface measure- ± 5 mm (0.197 in) ment Typical deviation - Total level interface See following diagrams measurement Typical deviation - Level measurement See following diagrams 4)5) Depending on the mounting conditions, deviations can occur which can be rectified by adapting the adjustment or changing the measured value offset in the DTM service mode The dead zones can be optimized via a false signal suppression. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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2 mm (0.079") -2 mm (0.079") -25 mm (-0.984") 0,15 m 0,2 m 0,05 m (5.906") (7.874") (1.968") 0,05 m (1.968") Fig. 33: Deviation VEGAFLEX 86 in rod version in oil Dead zone (no measurement possible in this area) Probe length VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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") Fig. 35: Deviation VEGAFLEX 86 in cable version (2 mm/0.079 in), in medium oil Dead zone (no measurement possible in this area) When using a centering weight, it is only possible to measure up to the upper edge of the cerntering weight. Probe length VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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The following table shows the resulting deviation for some typical gases and vapours. The specified values refer to the distance. Positive values mean that the measured distance is too large, negative values that the measured distance is too small. Also for the additional current output (optional). VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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The measurement error from the process conditions is in the specified pressure and temperature range of below 1 %. Time span after a sudden measuring distance change by max. 0.5 m in liquid applications, max 2 m with bulk solids applications, until the output signal has taken for the first time 90 % of the final value (IEC 61298-2). VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Ʋ Altitude up to 5000 m (16404 ft) above sea level Galvanic separation between electronics and metal housing parts The prerequisites for maintaining the protection rating are a suitable cable as well as correct mounting. VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
11 Supplement Pollution degree Protection rating (IEC 61010-1) 11.2 Dimensions The following dimensional drawings represent only an extract of all possible versions. Detailed dimensional drawings can be downloaded at www.vega.com/downloads under "Drawings". Housing ~ 87 mm ~ 84 mm (3.43") ø...
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(0.79") ø 16 mm ø 16 mm (0.63") (0.63") ø 20 mm ø 20 mm (0.79") (0.79") Fig. 39: VEGAFLEX 86, threaded version with gravity weight (all gravity weights with thread M8 for eye-bolt) Sensor length, see chapter "Technical data" Cable ø 4 mm (0.157 in) Cable ø 2 mm (0.079 in) Max. height of the vessel insulation VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Sensor length, see chapter "Technical data" ø 40 mm (1.57 in) ø 45 mm (1.77 in) ø 75 mm (2.95 in) ø 95 mm (3.74 in) (see supplementary instructions manual "Centering") Max. height of the vessel insulation VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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11 Supplement VEGAFLEX 86, rod version SW 41 mm ø 8 mm (0.32") Fig. 41: VEGAFLEX 86, threaded version Sensor length, see chapter "Technical data" Max. height of the vessel insulation VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com.
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Error codes 60 Event memory 57 Read out info 51 Repair 67 Factory calibration date 51 Replacement parts False signal suppression 39 – Bypass 12 Fault – Display and adjustment module with VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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Scaling measured value 48, 49 Sensor characteristics 51 Sensor status 42 Service hotline 64 Simulation 44 Special parameters 50 Type label 7 Type of medium 35 Units 34 Vessel insulation 22 Voltage supply 25, 78 VEGAFLEX 86 • Four-wire 4 … 20 mA/HART...
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