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Lumag VS80-C Operator's Manual
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Lumag VS80-C Operator's Manual

Upright rammer
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Distribution Limited
Upright Rammer
Operator's Manual
VS80-C
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE

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Summary of Contents for Lumag VS80-C

  • Page 1 Distribution Limited Upright Rammer Operator’s Manual VS80-C FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS TAMPING RAMMER CNCJ-72FW CNCJ-80K Table of Contents…………………………………………………………………………………2 Safety Message Alert Symbols………………………………………...… ……..3-6 Rules For Safe Operation……………………………………………………………… ..7-9 General Information……………………………………………………… ……………. Specifications……………………………………………………………………… ……..… 11 Controls and Components…………………………… ………………………… 12-13 Basis Engine………………………………………………………………… … … 14-15 Operation……………………………………………………………………...

  • Page 4: Safety Message Alert Symbols

    CNCJ-72FW CNCJ-80K – SAFETY ME SSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
  • Page 5 CNCJ-72FW CNCJ-80K – SAFETY ME SSAGE ALERT SYMBOLS HAZARDSYMBOLS Potential hazards associated with the operation of a CNCJ-72FW CNCJ-80K Tamping Rammer will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols. WARNING Lethal Exhaust Gas Hazards Engine Exhaust gases contain poisonous carbon monoxide.
  • Page 6 CNCJ-72FW CNCJ-80K – SAFETY ME SSAGE ALERT SYMBOLS CAUTION Rotating Parts Hazards NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury. CAUTION Accidental Starting Hazards ALWAYS place the ON/OFF switch in the OFF position when the rammer is not in use.. CAUTION Eye and Hearing Hazards ALWAYS wear approved eye and hearing protection.
  • Page 7 CNCJ-72FW CNCJ-80K – SAFETY ME SSAGE ALERT SYMBOLS CAUTION Equipment Damage Hazards Other important messages are provided throughout this manual to help prevent damage to your light tower, other property, or the surrounding environment.
  • Page 8 CNCJ-72FW CNCJ-80K – RULES FOR SAFE OPERATION DANGER Read this manual! Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

  • Page 9: Rules For Safe Operation

    CNCJ-72FW CNCJ-80K – RULES FOR SAFE OPERATION The engine section of this rammer requires an adequate free flow of cooling air. NEVER operate the rammer in any enclosed or narrow area where free flow of the air is restricted it will cause serious damage to the rammer or engine and may cause injury to people.
  • Page 10 CNCJ-72FW CNCJ-80K – RULES FOR SAFE OPERATION TRANSPORTING ALWAYS shutdown engine before transporting. Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling. Drain fuel when transporting rammer over long distances or bad roads. When placing the rammer inside a truck-bed for transport, always tie-down the rammer.

  • Page 11: General Information

    CNCJ-72FW CNCJ-80K – GENERAL INFORMATION Definition of Tamping Rammer The CNCJ-72FW CNCJ-80K tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.

  • Page 12: Specifications

    NOTE CNCJ-72FW CNCJ-80K – SPECIFICATIONS Table 1 CNCJ-72FW and CNCJ-80K Rammer Specifications MODEL CNCJ-72FW CNCJ-80K Overall Height 41.1 in. (1,043 mm) 41.1 in. (1,043 mm) Overall Width 16.2 in. (412 mm) 16.2 in. (412 mm) Over Length 28.3 in. (720 mm) 28.3 in.

  • Page 13: Controls And Components

    CNCJ-72FW CNCJ-80K – CONTROLS AND COMPONENTS Figure 1 CNCJ-72FW CNCJ-80K Rammer Figure 1 shows the location of the controls and components for the CNCJ-72FW and CNCJ-80K Tamping Rammer. The function of each control is described below: Throttle Lever – Controls engine speed and the tamping action of the rammer. Engine Stop Switch –Controls the starting and stopping of the engine.
  • Page 14 AND COMPONENTS Oil Level Sight Glass – Indicates the level of oil in the oil bath reservoir. Recoil Starting Handle – Used when starting the engine. Pull starter handle sharply and quickly, then return starter handle to starter case before releasing. Fuel Tank/Cap –...
  • Page 15 WARNING CNCJ-72FW CNCJ-80K –BASIC MOTOR Figure 1A Engine Controls and Components INITIAL SERVICING The engine (Figure 1A) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer’s Engine manual for instructions & details of operations and servicing.
  • Page 16 NOTE CNCJ-72FW CNCJ-80K –BASIC MOTOR Recoil Starter (pull rope) – Manuel-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly. Engine ON/OFF Switch – Controls the starting and stopping of the engine. Switch must be in the “ON” position when starting the engine. Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
  • Page 17 CAUTION NOTE CNCJ-72FW CNCJ-80K – OPERATION This section is intended to assist the operator with the initial start-up of the CNCJ-72FW CNCJ-80K Tamping Rammer. It’s extremely important that this section be read carefully before attempting to operate the rammer. DO NOT use your rammer until this section is thoroughly understood. Read Manual! Failure to understand the operation of the CNCJ-72FW CNCJ-80K Tamping Rammer could result in severe damage to the trowel or personal injury.

  • Page 18: Operation

    CNCJ-72FW CNCJ-80K – OPERATION Figure 3 Fuel Tank Figure 4 Engine Oil Dipstick Low levels of oil may result in engine seizure due to high levels of consumption during operations. Check the engine oil level and if the engine oil level is low, it should be refilled. Use the proper motor oil as suggested in the Table 3 below.
  • Page 19 CAUTION CNCJ-72FW CNCJ-80K – OPERATION Make sure that the throttle lever is moved to the FULL OPEN position. Operating the rammer at less than full speeds can result in damage to the clutch springs or foot. The CNCJ-72FW and CNCJ-80K Tamping rammer is designed to run at 4.000 rpm. At optimum rpm the foot hits at the rate of 680 impacts per minute.
  • Page 20 CNCJ-72FW CNCJ-80K – OPERATION Inspection Check all nuts, bolts fasteners for tightness. Retighten as necessary. Clean any dirt from the recoil starter and foot pedestal. Wipe the entire unit clean before operating. Replace any missing or damage Safety Operations decals. Adjust height of handle.
  • Page 21 CNCJ-72FW CNCJ-80K – OPERATION If engine fails to start, move the choke lever (Figure 7) to the half open position to avoid flooding. Repeat steps 1 thru 4. If the engine does not start after repeated attempts, check the spark plug for excess fuel.

  • Page 22: Maintenance

    CNCJ-72FW CNCJ-80K – MAINTENANCE Maintenance Perform the scheduled maintenance procedures as indicated: Daily Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks.
  • Page 23 CNCJ-72FW CNCJ-80K – MAINTENANCE Figure 12 Engine Air Cleaner 200 – 300 Hours (Oil Bath) Drain oil reservoir on foot housing (Figure 13). Refill with approximately 1.7 pt. (800cc) of 10W-30 motor oil. Oil should be midway in sight glass. Break in oil should be changed after first 50 hours.
  • Page 24 CNCJ-72FW CNCJ-80K – TROUBLES HOOTING GUIDE Table 4 ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start Ignition plug being bridge? Check ignition system. Fuel is available but Carbon deposit at ignition? Clean or replace ignition. spark plug will Short circuit due to defective ignite.

  • Page 25: Troubleshooting Guide

    CNCJ-72FW CNCJ-80K – TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Governor adjustment Adjust governor to correct lever. improper? Governor spring defective? Clean or replace ignition. Rotational speed fluctuates. Fuel flow erratic? Check fuel line. Air taken in through suction Check suction line.

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Cncj-72fwCncj-80k