Weider WESY99490 User Manual
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Weider WESY99490 User Manual

Weider WESY99490 User Manual

Weider user's manual pro 9935 home gym wesy99490
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Model No. WESY99490
Serial No.
The serial number is found in the
location shown below. Write the
serial number in the space above.
QUESTIONS?
As a manufacturer, we are
committed to providing com-
plete customer satisfaction. If
you have questions, or if there
are missing parts, we will guar-
antee complete satisfaction
through direct assistance from
our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL
DIRECT TO OUR TOLL-FREE
CUSTOMER HOT LINE. The
trained technicians on our cus-
tomer hot line will provide
immediate assistance, free of
charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.ÐFri., 6 a.m.Ð6 p.m. MST
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manu-
al for future reference.
THIS MANUAL RECEIVED
CHANGES AFTER IT PRINT-
ED FOR CUSTOMER USE.
Serial
Number
THE DRAWING CHANGES
Decal
WERE MADE AND THE REV.
DATE WAS CHANGED TO
R0999B, BUT THE MANUAL
HAS NOT PRINTED AGAIN.
¨
USERÕS MANUAL
SEVERAL DRAWING
fitness tips, and much more!
Patent Pending
Visit our website at
www.weiderfitness.com
new products, prizes,

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Summary of Contents for Weider WESY99490

  • Page 1 Model No. WESY99490 Serial No. The serial number is found in the location shown below. Write the serial number in the space above. Serial Number Decal QUESTIONS? As a manufacturer, we are committed to providing com- plete customer satisfaction. If...

  • Page 2: Table Of Contents

    Table of Contents Important Precautions ..............2 Before You Begin .

  • Page 3: Before You Begin

    Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY99490. The serial number can be found on a PRO 9935 decal attached to the WEIDER ¨...

  • Page 4: Assembly

    Assembly Note: This introduction will save you more time than it takes to read it! Making Things Easier for Yourself Everything in this manual is designed to ensure that our products can be assembled successfully by anyone. However, it is important to recognize that your new equipment is a sophisticated prod- uct with many small parts.

  • Page 5: Frame Assembly

    Frame Assembly 1. Before beginning, make sure that you have read and understood the information on page 4. Locate and open the parts bag labeled ÒFRAME ASSEMBLY.Ó See drawing 1a. Press a 2Ó Square Inner Cap (28) into each end of the Butterfly Base (4). Press two 2Ó Square Inner Caps (28) into the Weight Base (5).
  • Page 6 3. Place the bracket on the lower end of the Butterfly Upright (1) over the indicated 5/16Ó x 2 1/2Ó Carriage Bolts (92) in the Butterfly Base (4). Hand tighten two 5/16Ó Nylon Locknuts (64) onto the Bolts. Do not tighten the Nylon Locknuts yet.
  • Page 7 6. Press a 2Ó Square Inner Cap (28) into the top of the Front Leg (20). Press a 2Ó Square Inner Cap (28) into each end of the Small Leg Lever (41). Attach the Bumper (40) to the indicated hole in the Front Leg (20) with a 1Ó...
  • Page 8 9. Press a 2Ó Square Inner Cap (28) into the Press Seat Frame (7). Slide the bracket on the Press Seat Frame (7) onto the indicated 5/16Ó x 2 1/2Ó Carriage Bolts (92) in the Press Base (6). Hand tighten two 5/16Ó Nylon Locknuts (64) onto the Bolts.
  • Page 9 12. Place two Weight Bumpers (51) over the indicated holes in the Weight Base (5). Slide a Weight Guide (15) into each of the holes. Attach the indicated Weight Guide (15) to the Weight Base (5) with a 3/8Ó x 2 3/4Ó Bolt (46), two 3/8Ó Flat Washers (48), and a 3/8Ó...

  • Page 10: Arm Assembly

    15. Attach each of the four Weight Guides (15) to the Weight Top Frame (66) with a 3/8Ó x 3 3/4Ó Bolt (59), a 3/8Ó Flat Washer (48), and a 3/8Ó Nylon Locknut (50). Important: Go back and fully tighten all Nylon Locknuts used in steps 1 through 15.

  • Page 11: Cable Assembly

    18. Press a 1 3/4Ó Square Inner Cap (35) into each end of the Right Butterfly Arm (11). Wet the lower end of the Arm with soapy water. Slide a Butterfly Foam Pad (29) onto the lower end of the Arm. Lubricate the indicated axle on the Butterfly Top Frame (33).
  • Page 12 21. Remove both 3 1/2Ó Pulleys (24) from the pre-assem- bled Small Pulley Bracket (22). Wrap the Butterfly Cable (73) around a 3 1/2Ó Pulley (24) in the direction shown. Attach the Pulley to the Small Pulley Bracket (22) with a 3/8Ó x 1 3/4Ó Bolt (57) and a 3/8Ó...
  • Page 13 25. Remove both 3 1/2Ó Pulleys (24) from the pre-assem- bled Adjustable Pulley Plates (23). Wrap the Ab Cable (74) around a 3 1/2Ó Pulley (24) in the direction shown. Attach the Pulley and a Cable Trap (25) to the top hole in the two Adjustable Pulley Plates (23) with a 3/8Ó...
  • Page 14 28. Wrap the Ab Cable (74) around a 3 1/2Ó Pulley (24) in the direction shown. Slide the Pulley and a Cable Trap (25) onto the 3/8Ó x 3 1/2Ó Carriage Bolt (95) already inserted into the Butterfly Base (4). Secure the Pulley with a 3/8Ó...
  • Page 15 31. Remove the pre-attached Pro Pulley (26) from the bracket on the Butterfly Base (4). Identify the Low Pulley Cable (75). It is approximately 143 1/2Ó long and it has a ball on one end and a loop on the other. Route the end with the loop through the slot in the cable guide on the Butterfly Base (4).
  • Page 16 35. Attach the loop on the end of the Low Pulley Cable (75) to the indicated hole in the Small Leg Lever (41) with a 3/8Ó x 2 3/4Ó Bolt (46), two 3/8Ó Flat Washers (48), and a 3/8Ó Nylon Jamnut (63). 36.
  • Page 17 39. Important: Although the following steps are not difficult to perform, the correct routing of the cable is critical to the functioning of the home gym. Please make sure that you wrap the cable around the pulleys exactly as shown in each step. Route the Press Cable (72) through the opening in the Press Frame (8), and wrap the Cable around a 3 1/2Ó...
  • Page 18 43. Wrap the Press Cable (72) around a 3 1/2Ó Pulley (24) in the direction shown. Attach the Pulley and a Cable Trap (25) to the indicated hole on the far side of the Leg Press Lever (83) with a 3/8Ó x 4 3/4Ó Bolt (60) and a 3/8Ó...
  • Page 19 47. Route the threaded end of the Press Cable (72) around the 3 1/2Ó Pulley (24) that was mounted on the bracket on the Weight Base (5) in an earlier step. 48. Wrap the Press Cable (72) over a 4 1/2Ó Pulley (82) in the direction shown.

  • Page 20: Seat Assembly

    Seat Assembly 50. Locate and open the parts bag labeled ÒSEAT ASSEMBLY.Ó Attach the Backrest (12) to the indicated holes in the Butterfly Upright (1) with two 1/4Ó x 2 1/2Ó Bolts (79) and two 1/4Ó Flat Washers (71). 51. Insert a 1/4Ó x 2 1/2Ó Carriage Bolt (45) through the center hole in a Seat Plate (65).

  • Page 21: Miscellaneous Assembly

    52. Insert a 1/4Ó x 2 1/2Ó Carriage Bolt (45) through the center hole in a Seat Plate (65). Attach the Seat Plate to a Seat (13) with two 1/4Ó x 3/4Ó Bolts (49). Insert the 1/4Ó x 2 1/2Ó Carriage Bolt (45) into the indi- cated hole in the Butterfly Seat Frame (14) and secure it with a 1/4Ó...
  • Page 22 55. Apply the WEIDER PRO 9935 decal in the location shown. Important: The warning decals shown below have been attached to the home gym in the locations shown. If a decal is missing or illegible, please call our customer hotline at the number on the front cover of this manual to order a replacement decal.

  • Page 23: Cable Diagrams

    Cable Diagrams The Cable Diagrams below and on the next page show the proper routing of the Butterfly Cable (73), the Ab Cable (74), the Low Pulley Cable (75) and the Press Cable (72). The numbers show the correct route for each Cable.
  • Page 24 Press Cable (72)

  • Page 25: Adjustment

    Adjustment The instructions below describe how each part of the home gym can be adjusted. Refer to the exercise poster accompanying this manual to see how the home gym should be set up for each exercise. IMPORTANT: When using an attachment, make sure it is in the correct starting position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise will be reduced.

  • Page 26: Trouble-Shooting And Maintenance

    Trouble-shooting and Maintenance Inspect and tighten all parts each time you use the home gym. Replace any worn parts immediately. The home gym can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. Tightening the Cables Woven cable, the type of cable used on the home gym, can stretch slightly when it is first used.

  • Page 27: Weight Resistance Chart

    The threaded ends on the Press Cable (72) and the Ab Cable (74) that are attached to the weight stacks can also be used to tighten the cables. To tighten the Ab Cable (74), remove the ÒUÓ-Bracket (97) from the Short Weight Tube (17) by removing the 5/16Ó x 1 3/4Ó...
  • Page 28 3/4" Round Inner Cap (43) 1" Round Inner Cap (86) 1Ó Retainer Ring (31) 1" Round Inner Cap (76) 1" Square Inner Cap (98) 1" Round Outer Cap (38) 1 3/4" Square Inner Cap (35) 2" Square Inner Cap (28)
  • Page 29 Part Identification ChartÐModel No. WESY99490 R0999B 5/16" Nylon Locknut (64) 1/4" Nylon Locknut (68) 5/16" x 1 3/4" Bolt (96) 5/16" x 2 1/2" Bolt (87) 3/8" Nylon Locknut (50) 3/8" Nylon Jamnut (63) 5/16" x 2 1/2" Carriage Bolt (92) 1/4"...
  • Page 30 3/8" x 2 3/4" Bolt (46) 3/8" x 3" Bolt (88) 3/8" x 3 1/4" Bolt (62) 3/8" x 3 1/2" Bolt (56) 3/8" x 3 1/2" Carriage Bolt (95) 3/8" x 3 3/4" Bolt (59) 3/8" x 4" Bolt (78) 3/8"...
  • Page 31 Part ListÑModel No. WESY99490 Key No. Qty. Description Butterfly Upright Press Upright Support Frame Butterfly Base Weight Base Press Base Press Seat Frame Press Frame Press Top Frame Left Butterfly Arm Right Butterfly Arm Backrest Seat Butterfly Seat Frame Weight Guide...
  • Page 32 Exploded DrawingÑModel No. WESY99490 R0999B...

  • Page 33: Ordering Replacement Parts

    Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre- pared to give the following information: 1. The MODEL NUMBER of the product (WESY99490) 2. The NAME of the product (WEIDER 3.

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