Weider WESY49202 User Manual
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Weider WESY49202 User Manual

Weider user manual weight system wesy49202
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Model No. WESY49202
Serial No.
Write the serial number in the space
above for reference.
Serial Number Decal (Under Seat)
QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you
have questions, or find that there
are missing or damaged parts,
we will guarantee you complete
satisfaction through direct assis-
tance from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will provide immediate assis-
tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manu-
al for future reference.

TABLE OF CONTENTS

Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Weight Resistance Chart . . . . . . . . . . . . . . . . . . . . . . . . . .24
Troubleshooting And Maintenance . . . . . . . . . . . . . . . .25
Cable Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Ordering Replacement Parts . . . . . . . . . . . . . . .Back Cover
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/
Exploded Drawing are attached in the center of this manual.
USER'S MANUAL

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Summary of Contents for Weider WESY49202

  • Page 1 Model No. WESY49202 Serial No. Write the serial number in the space above for reference. Serial Number Decal (Under Seat) QUESTIONS? As a manufacturer, we are com- mitted to providing complete customer satisfaction. If you have questions, or find that there...

  • Page 2: Important Precautions

    IMPORTANT PRECAUTIONS WARNING: To reduce the risk of serious injury, read the following important precau- tions before using the weight system. 1. Read all instructions in this manual and in the accompanying literature before using the weight system. 2. It is the responsibility of the owner to ensure that all users of the weight system are ade- quately informed of all precautions.

  • Page 3: Before You Begin

    (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY49202. The serial number can be found on a decal attached to the weight system (see the front cover of this manual).

  • Page 4: Assembly

    ASSEMBLY Before beginning assembly, carefully read the following information and instructions: • Place all parts of the weight system in a cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed. • The assembly is broken into four stages: 1) frame assembly, 2) arm assembly, 3) cable assembly, and 4) seat and backrest assembly.
  • Page 5 2. Slide the Assist Upright (74) and the Leg Press Upright (56) onto the indicated M8 x 65mm Carriage Bolts (1) in the Stabilizer (5). The high side of the brackets on the Assist Upright and Leg Press Upright should be on the side shown.
  • Page 6 4. Press a 50mm Square Inner Cap (27) into the end of the Top Frame (55). Press a 45mm Square Inner Cap (44) into each end of the crossbar on the Top Frame. Press two 25mm Inner Caps (113) into the top of the crossbar. Attach the Top Frame (55) to the Assist Upright (74) and the Leg Press Upright (56) with two M8 x 70mm Bolts (11) and two M8...
  • Page 7 7. Press a Weight Tube Bumper (64) into the end of the Short Weight Tube (108). Insert the Weight Tube into the front stack of Weights (25). Be sure that the pin on the Weight Tube is sitting in the pin groove in the top Weight.

  • Page 8: Arm Assembly

    9. Attach the upper ends of the Short Weight Guides (73) to the Top Frame (55) with an M8 x 150mm Bolt (60), two 19.5mm Spacers (61), and an M8 Nylon Locknut (3). Attach the upper ends of the Long Weight Guides (62) to the Top Frame (55) in the same manner.
  • Page 9 12. Press a 25mm Round Inner Cap (49) into one of the Press Arms (46). Press a 45mm Square Inner Cap (44) into the Press Arm. Attach the Press Arm (46) to one side of the Press Frame (17) with two M8 x 60mm Bolts (22) and two M8 Nylon Locknuts (3).
  • Page 10 15. See the inset drawing. Attach the Military Press Arm (84) to the Pivot Arm (101) with two M8 x 55mm Bolts (33) and two M8 Nylon Locknuts (3). Press two 38mm Square Inner Caps (32) into the Military Press Arm (84). Press two 25mm Round Inner Caps (49) into the Military Press Arm.
  • Page 11 17. Attach the Left Pull-up Arm (75) and the Right Pull-up Arm (77) to the Assist Upright (74) with two M8 x 70mm Bolts (11) and two M8 Nylon Locknuts (3). Attach the Left Dip Arm (78) and the Right Dip Arm (79) to the Assist Upright (74) with two M8 x70mm Bolts (11) and two M8 Nylon Locknuts (3).
  • Page 12 20. Wrap the High Cable (58) around a “V”-Pulley (50). Attach the Pulley and a Long Cable Trap (31) to the indicated bracket on the Front Upright (42) with an M10 x 55mm Bolt (86) and an M10 Nylon Locknut (21). Be sure that the Long Cable Trap is positioned to hold the Cable in place.
  • Page 13 24. See the inset drawing. Attach a 90mm Pulley (15) and a Cable Trap (66) to the upper hole in a Long “U”-Bracket (57) with an M10 x 50mm Bolt (12) and an M10 Nylon Locknut (21). Be sure that the Cable Trap is inside the Long “U”-Bracket.
  • Page 14 27. Locate the Low Cable (23). Route the Low Cable under a 90mm Pulley (15). Attach the Pulley to the M10 x 95mm Bolt (not shown) in the Press Frame (17) with an M10 Nylon Locknut (21). Be sure that the end of the Cable with the ball is on the indicated side of the Press Frame and that the Cable is between the Pulley and the crossbar on...
  • Page 15 31. Attach the end of the Low Cable (23) to the Long “U”-Bracket (57) with an M8 Nylon Locknut (3) and an M8 Washer (8). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are showing above the Nylon Locknut, as shown in the inset drawing.
  • Page 16 34. Wrap the Military Press Cable (72) around a “V”-Pulley (50). Attach the Pulley to the Top Frame (55) with an M10 x 55mm Bolt (86) and an M10 Nylon Locknut (21). Wrap the Military Press Cable (72) around a 90mm Pulley (15).
  • Page 17 36. Slide an M8 Washer (8) onto an M8 x 75mm Bolt (93). Insert the Bolt through the indicated hole in the Pivot Arm (101). The Bolt must be inserted from the side shown. Fully tight- en an M8 Nylon Locknut (3) onto the Bolt. Wrap the Military Press Cable (72) around a 90mm Pulley (15).
  • Page 18 38. Locate the Leg Press Cable (99). Attach the end of the Leg Press Cable to the Long “U”- Bracket (57) with an M8 Nylon Locknut (3) and an M8 Washer (8). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable only a couple of turns, as shown in the inset drawing.
  • Page 19 40. Locate and open the parts bag labeled “SEAT ASSEMBLY.” Insert an M6 x 60mm Carriage Bolt (92) through the center hole in a Seat Plate (37). Attach the Seat Plate to the Rear Backrest (85) with two M6 x 16mm Screws (18). Insert the M6 x 60mm Carriage Bolt (92) through the indicated hole in the Leg Press Upright (56).
  • Page 20 43. Attach the Front Backrest (41) to the Front Upright (42) with two M6 x 65mm Screws (43) and two M6 Washers (10). The Backrest must be oriented as shown. 44. Press a 38mm Square Inner Cap (32) into the Front Seat Frame (36).
  • Page 21 Insert the other Pad Tube (28) into the Leg Lever (29). Slide a Foam Pad (30) onto each end of the Pad Tube. 48. Remove the backing from the CLUB WEIDER 16.6ST decal and apply it to the weight sys- tem where shown.

  • Page 22: Adjustments

    ADJUSTMENTS The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise guide accompanying this manual to see how the weight system should be set up for each exercise. IMPOR- TANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start- ing position for the exercise to be performed.
  • Page 23 ATTACHING AND REMOVING THE SEAT To attach the Seat (13), set the bracket on the Front Seat Frame (36) onto the indicated pins on the Front Upright (42). Attach the Front Seat Frame to the Front Upright with the M8 x 70mm Carriage Bolt (14) and the Seat Knob (40).

  • Page 24: Weight Resistance Chart

    WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each weight station. “Top” refers to the 6.5 lbs. top weight. The other numbers refer to the 12.5 lbs. weight plates. The butterfly arm resistance listed is the resis- tance for each butterfly arm.

  • Page 25: Troubleshooting And Maintenance

    TROUBLESHOOTING AND MAINTENANCE Make sure all parts are properly tightened each time you use the weight system. Replace any worn parts immedi- ately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used.

  • Page 26: Cable Diagrams

    CABLE DIAGRAMS The cable diagrams on these pages show the proper routing of the High Cable (58), the Low Cable (23), the Military Press Cable (72), and the Leg Press Cable (99). Use the diagrams to be sure that the four cables and the cable traps have been assembled correctly.
  • Page 27 Military Press Cable (72) and Leg Press Cable (99) Military Press Cable (72) 8—Pivot Arm 1—Long “U”-Bracket 1—Rear Weight Stack 4—Rear Seat Frame Leg Press Cable (99)
  • Page 28 PART IDENTIFICATION CHART—Model No. WESY49202 M10 Nylon Locknut (21) M8 Nylon Locknut (3) M6 Nylon Locknut (2) M10 Washer (9) M8 Washer (8) M6 Washer (10) M4 x 16mm Self- tapping Screw (87) M6 x 70mm Screw (114) M6 x 65mm Screw (43)
  • Page 29 M8 x 65mm Carriage Bolt (1) M8 x 70mm CarriageBolt (11) M8 x 70mm CarriageBolt (14) M8 x 75mm Bolt (93) M10 x 75mm Bolt (111) M10 x 80mm Bolt (67) M10 x 85mm Bolt (16) M10 x 95mm Bolt (88) M10 x 105mm Bolt (112) M8 x 120mm Bolt (68) M8 x 150mm Bolt (60)
  • Page 30 25mm Inner Cap (113) 25mm Round Cover Cap (70) 32mm Round Inner Cap (109) 25mm Square Inner Cap (6) 19mm Round Inner Cap (34) 25mm Round Inner Cap (49) 38mm Square Inner Cap (32) 45mm Square Inner Cap (44) 25mm x 50mm Inner Cap (107) 50mm Square Inner Cap (27) 50mm Square Outer Cap (51)
  • Page 31 PART LIST—Model No. WESY49202 Key No. Qty. Description M8 x 65mm Carriage Bolt M6 Nylon Locknut M8 Nylon Locknut Base Stabilizer 25mm Square Inner Cap 15mm Spacer M8 Washer M10 Washer M6 Washer M8 x 70mm Bolt M10 x 50mm Bolt...
  • Page 32 EXPLODED DRAWING—Model No. WESY49202 R0103A...

  • Page 33: Ordering Replacement Parts

    4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING attached at the center of this manual) WEIDER is a registered trademark of ICON Health & Fitness, Inc. ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of ninety (90) days from the date of pur- chase.

This manual is also suitable for:

Club 16.6st

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