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Model No. WESY19611 Serial No. Write the serial number in the space above for reference. Serial Number Decal QUESTIONS? If you have questions, or if there are missing or damaged parts, we will guarantee complete sat- isfaction through direct assis- tance from our factory.
Note: An EXPLODED DRAWING/PART LIST and a PART IDENTIFICATION CHART are attached in the center of this manual. Remove the EXPLODED DRAWING/PART LIST and the PART IDENTIFICATION CHART before beginning assembly. WEIDER is a registered trademark of ICON Health & Fitness, Inc.
IMPORTANT PRECAUTIONS WARNING: To reduce the risk of serious injury, read the following important precautions before using the weight system. 1. Read all instructions in this manual and in the accompanying literature before using the weight system. Use the weight system only as described in this manual.
6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY19611. The serial number can be ® found on a decal attached to the weight system (see the front cover of this manual).
ASSEMBLY Make Assembly Easier for Yourself Everything in this manual is designed to ensure that the weight system can be assem- bled successfully by anyone. Before begin- ning assembly, make sure to read the information on this page. This brief intro- duction will save you much more time than it takes to read it.
FRAME ASSEMBLY 1. Before beginning assembly, make sure that you have read and understand the information on page 5. Press a 2” Square Outer Cap (51) onto each end of the Stabilizer (5). Press a 2” Square Outer Cap (51) onto the Base (4). Press a 2” Square Inner Cap (76) into the Rear Upright (56).
4. Attach the two Weight Guides (62) to the Base (4) with a 5/16” x 6” Bolt (60) and a 5/16” Nylon Locknut (3). Make sure that the Weight Guides are oriented so the weight stops are in the indicated positions. 5.
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8. Press a 1 3/4” Square Inner Cap (44) into the top of a Press Arm (46). Press a 1” Round Inner Cap (49) into the handle on the Press Arm. Attach the Press Arm (46) to one side of the Press Frame (17) with two 5/16”...
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11. Press a 1 3/4” Square Inner Cap (44) into the Seat Frame (36). Attach a Bumper (73) to the Seat Frame with a #8 x 3/4” Tap Screw (65). Slide the Seat Frame (36) onto the 5/16” x 2 1/2” Carriage Bolts (1) in the Base (4).
CABLE ASSEMBLY 14. During steps 15 through 44, refer to the CABLE DIAGRAMS on page 23 of this manual to verify proper cable routing. Before beginning this sec- tion, identify the High Cable (23), the Low Cable (19), the Press Cable (58), and the Resistance Cable (27) by comparing the ends and lengths of the cables.
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18. Route the High Cable (23) around a “V”- Pulley (6). Attach the Pulley and a Long Cable Trap (50) to the indicated bracket on the Rear Upright (56) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut (21).
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22. Insert the end of the High Cable (23) into the open end of the Weight Tube (63). Slide the Plastic Stabilizer (67) onto a 5/16” x 1 3/4” Bolt (72). Then, insert the Bolt into the hole near the top of the Weight Tube and through the end of the High Cable.
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25. Remove the 3/8” x 2” Bolt (12), the 3/8” Nylon Locknut (21), the 4 1/2” Pulley (84), and the Metal Cable Trap (97) from the lower ends of the Pulley Plates (20). Wrap the Low Cable (19) over the Pulley, and reattach the Pulley and the Metal Cable Trap to the Pulley Plates with the Bolt and the Nylon Locknut.
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29. Wrap the Press Cable (58) around a “V”-Pulley (6). Attach the “V”-Pulley and a Long Cable Trap (50) inside of the bracket on the Seat Frame (36) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut (21).
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33. Route the Press Cable (58) between the indicat- ed 3 1/2” Pulley (15) and the Cable Trap (66) attached to the Rear Upright (56). Make sure that the Cable Trap is turned to hold the Cable in place. Properly tighten the 3/8” Nylon Locknut (21).
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37. Identify the Resistance Cable (27). Thread the 1/2” Plain Nut (101) onto the bolt at the end of the Resistance Cable (27). Thread the Resistance Cable part way into the lower end of the Weight Tube (63). Tighten the Plane Nut against the Weight Tube.
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41. Attach two 3 1/2” Pulleys (15) and two Cable Traps (66) to the end of the Resistance Bracket (35) as shown with a 3/8” x 3” Bolt (93) and a 3/8” Nylon Jamnut (33). Do not tighten the Nylon Jamnut yet.
SEAT ASSEMBLY 45. Attach the Backrest (41) to the Front Upright (42) with two 1/4” x 2 1/2” Screws (43) and two 1/4” Washers (10). 46. Insert the 1/4” x 2 1/2” Carriage Bolt (38) into the center hole in the Seat Plate (37). Attach the Seat Plate to the Seat (13) with two 1/4”...
49. Make sure that all parts have been properly tightened before using the weight system. The use of the remaining parts will be explained in ADJUSTMENTS, beginning below. Before using the weight system, pull each cable a few times to make sure that the cables move smoothly over the pulleys.
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ATTACHING THE LAT BAR OR NYLON STRAP TO THE PULLEY STATIONS Attach the Lat Bar (54) to the High Cable (23) with a Cable Clip (53). For some exercises, the Chain (52) should be attached between the Lat Bar and the High Cable with two Cable Clips.
TROUBLE-SHOOTING AND MAINTENANCE Make sure that all parts are properly tightened each time you use the weight system. Replace any worn parts immediately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
WEIGHT RESISTANCE CHART The chart at the right shows the approxi- mate weight resistance at each exercise sta- tion on the weight system. The left column lists the five positions of the resistance han- dle (see CHANGING THE RESISTANCE CYLINDER SETTING on page 19). The next column to the right lists the number of weights that can be used (see CHANGING THE WEIGHT SETTING on page 19).
CABLE DIAGRAMS The cable diagrams below show the proper routing of the Low Cable (19), the High Cable (23), the Resistance Cable (27), and the Press Cable (58). Use the diagram to make sure that the cables and the cable traps have been assembled correctly.
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3/4" Round Inner Cap (34) 1" Inner Cap (81) 1" x 7/8" Plastic Bushing (75) 1/2" x 7/8" Spacer (100) 1" Round Inner Cap (49) 5/8" x 7/8" Spacer (61) 1/2" x 1/2" Spacer (96) 1 3/4" Square Inner Cap (44) 1"...
Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be prepared to give the following information: • The MODEL NUMBER of the product (WESY19611) • The NAME of the product (WEIDER • The SERIAL NUMBER of the product (see the front cover of this manual) •...