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Weider 831.159360 User Manual

Weider user's manual home gym 831.159360
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TM
PATENT PENDING
USER'S MANUAL
Model No. 831.159360
Serial No.
The serial number can be found in the
location shown below. Write the serial
number in the space above.
Serial Number Decal
CAUTION
Read all precautions and instruc-
tions in this manual before
using this equipment. Save this
manual for future reference.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179

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Summary of Contents for Weider 831.159360

  • Page 1 PATENT PENDING USER'S MANUAL Model No. 831.159360 Serial No. The serial number can be found in the location shown below. Write the serial number in the space above. Serial Number Decal CAUTION Read all precautions and instruc- tions in this manual before using this equipment.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS IMPORTANT PRECAUTIONS ............. .2 BEFORE YOU BEGIN .

  • Page 3: Before You Begin

    The model number is 831.159360. The serial number can be found on a decal attached to the WEIDER PRO 9625 (see the front cover of this manual). Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.

  • Page 4: Assembly

    ASSEMBLY Before beginning assembly, carefully read the following information and instructions: • Place all parts of the home gym system in a cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed. •...
  • Page 5 3. Press a 2” Square Inner Cap (27) into the Rear Upright (56). Attach a Rubber Bumper (90) to the Rear Upright (56) with a #8 x 1/2” Tap Screw (89). Slide the Rear Upright (56) onto the 5/16” x 2 1/2”...
  • Page 6 5. Set two Weight Bumpers (19) onto the bracket on the Stabilizer (5). Insert both Weight Guides through the Weight Bumpers and the bracket on the Stabilizer. Be sure that the drilled holes in the Weight Guides are at the top, as shown.
  • Page 7 8. Attach the upper ends of the Weight Guides (62) to the Top Frame (55) with the 5/16” x 6” Bolt (60), two 1/2” x 3/4” Spacers (61), and a 5/16” Nylon Locknut (3). Tighten all Nylon Locknuts used in steps 2 through 8.
  • Page 8 12. Lubricate both axles on the Top Frame (55). Slide the Right Arm (48) onto the right axle. Note: Be careful not to confuse the Right Arm with the Left Arm (47); refer to step 11 to identify the Right Arm. Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame (55).
  • Page 9 14. During steps 15 through 36, refer to the CABLE DIAGRAM on page 23 of this manual to verify proper cable routing. Before begin- ning this section, identify the Long Cable (86), the Medium Cable (23), and the Short Cable (58) by comparing the lengths and ends of the cables.
  • Page 10 18. Route the Medium Cable (23) around the “V”- Pulley (6) on the Right Arm (48). Be sure that the Cable is in the groove of the “V”- Pulley and that the Long Cable Trap (50) is turned to hold the Cable in place. Tighten the 3/8”...
  • Page 11 21. Wrap the Medium Cable (23) around a 3 1/2” Pulley (15). Attach the Pulley to the Top Frame (55) with a 3/8” x 1 3/4” Bolt (87) and a 3/8” Nylon Locknut (21). 22. Wrap the Medium Cable (23) around a 3 1/2” Pulley (15).
  • Page 12 25. Attach the end of the Short Cable (58) to the Long “U”-Bracket (57) with a 1/4” Nylon Lock- nut (2) and a 1/4” Flat Washer (10). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are showing above the nut, as shown in the inset drawing.
  • Page 13 27. Locate the Long Cable (86). Route the Long Cable under the 3 1/2” Low Pulley (88). Be sure that the end of the Cable with the ball is on the indicated side of the Press Frame (17) and that the Cable is between the Pulley and the crossbar on the Press Frame.
  • Page 14 31. Wrap the Long Cable (86) around a 3 1/2” Pulley (15). Attach the Pulley and a Cable Trap (66) to the Press Frame (17) with a 3/8” x 3 1/2” Bolt (16), a 3/8” Flat Washer (9), and a 3/8” Nylon Locknut (21). Be sure that the Cable Trap is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown.
  • Page 15 35. Route the Long Cable (86) around the indicat- ed 3 1/2” Pulley (15) and through the Long “U”-Bracket (57). The Cable must be between the Cable Trap (66) and the Pulley. Tighten 3/8” x 2” Bolt (12) and the 3/8” Nylon Locknut (not shown).
  • Page 16 38. Press a 1 3/4” Square Inner Cap (44) into the Rear Seat Frame (77). Insert the 1/4” x 2 1/2” Carriage Bolt (91) into the center hole in a Seat Plate (37). Attach the Seat Plate to a Seat (13) with two 1/4” x 1/2”...
  • Page 17 41. Press a 1 1/2” Square Inner Cap (32) into the Front Seat Frame (36). Insert the 1/4” x 2 1/4” Carriage Bolt (38) into the center hole in a Seat Plate (37). Attach the Seat Plate to the Seat (13) with two 1/4” x 1/2”...

  • Page 18: Trouble-Shooting And Maintenance

    44. Press 3/4” Round Inner Caps (34) into the ends of both Pad Tubes (28). Insert one Pad Tube (28) into the Front Seat Frame (36). Slide a Foam Pad (30) onto each end of the Pad Tube. Insert the other Pad Tube (28) into the Leg Lever (29).
  • Page 19 ADJUSTMENT The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise poster accompanying this manual to see how the home gym system should be set up for each exercise. IMPOR- TANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start- ing position for the exercise to be performed.
  • Page 20 ATTACHING THE LEG LEVER TO THE LOW PUL- LEY STATION To use the Leg Lever (29), the seat must be attached to the front upright (see ATTACHING AND REMOV- ING THE SEATS below). Attach one end of the Chain (52) to the Long Cable (86) with a Cable Clip (53).
  • Page 21 WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each station. “Top” refers to the 6.5 lb. top weight. The other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for each butterfly arm.
  • Page 22 TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used.

  • Page 23: Cable Diagram

    CABLE DIAGRAM The cable diagram below shows the proper routing of the Short Cable (58), the Medium Cable (23), and the Long Cable (86). Use the diagram to be sure that the three cables and the cable traps have been assembled correctly.
  • Page 24 3/4" Round Inner Cap (34)–4 1" Round Inner Cap (49)–6 1" Round Cover Cap (70)–4 5/16" x 2" Eyebolt (35)—1 1" Square Inner Cap (65)—1 2" Square Cover Cap (78)–2 1 3/4" Square Inner Cap (44)–7 1 1/2" Square Inner Cap (32)—2 2"...
  • Page 25 1/4" Nylon Lock nut (2)–4 1/4" x 2" Screw (24)–1 5/16" Nylon Jam Nut (84)–2 1/4" x 2 1/4" Carriage Bolt (38)–1 5/16" Nylon Locknut (3)–22 1/4" x 2 1/2" Screw (43)–4 3/8" Nylon Locknut (21)–20 1/4" x 2 1/2" Carriage Bolt (91)–1 1/4"...
  • Page 26 1/2" x 3/4" Spacer (61)–2 1 1/8" x 2 1/2" Plastic Bushing (74)–2 5/16" x 1 3/4" Bolt (72)–1 3/8" x 1 3/4" Bolt (87)–4 5/8" x 9/16" Spacer (73)–1 1/2" x 17/32 (94)–2 3/8" x 2" Bolt (12)–3 1" x 7/8" Plastic Bushing (75)–2 3/8"...
  • Page 27 PART LIST—Model No. 831.159360 Part Qty. Description 100291 5/16” x 2 1/2” Carriage Bolt 012139 1/4” Nylon Locknut 012056 5/16” Nylon Locknut 132796 Front Base 132797 Stabilizer 115164 “V”-Pulley 013581 3/8” x 2 1/2” Bolt 014073 5/16” Flat Washer 014132 3/8”...

  • Page 29: Full 90 Day Warranty

    SEARS, ROEBUCK AND CO., DEPT. 817WA, HOFFMAN ESTATES, IL 60179 Part No. 132823 R0896A The model number and serial number of your WEIDER are listed on a decal attached to the frame. See the front cover of this manual to find the location of the decal.

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