Weber LP Gas Barbecue Owner's Manual

Weber LP Gas Barbecue Owner's Manual

Weber lp owner's manual lp gas barbecue

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SKYLINE
LP Gas Barbecue
Owner's Manual
®
National
PROPANEGAS
Association
WARNING: Follow all leak check procedures
carefully in this manual prior to barbecue
operation. Do this even if barbecue was
dealer assembled.
NOTICE TO INSTALLER: These instructions
must be left with the owner and the owner
should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
WARNING: Do not try to light this appliance
without reading "Lighting" instructions
section of this manual.
1200
Serial Number
Please use this number in registering your warranty and
any correspondence with the factory.
FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP tank not connected for use shall
not be stored in the vicinity of this or
any other appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your
gas supplier or your fire department.
98694
12/97

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  • Page 1 SKYLINE LP Gas Barbecue Owner’s Manual ® National PROPANEGAS Association WARNING: Follow all leak check procedures carefully in this manual prior to barbecue operation. Do this even if barbecue was dealer assembled. NOTICE TO INSTALLER: These instructions must be left with the owner and the owner should keep them for future use.
  • Page 2: Warnings

    Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual. After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before using. See instructions in this manual for correct procedures.
  • Page 3: Warranty & Patents

    Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Barbecue that it will be free of defects in material and workmanship from the date of purchase as follows: Aluminum Castings, 10 years, Recycled Work Surfaces, 10 years...
  • Page 4: Patents And Trademarks

    , Genesis, Flavorizer and Crossover are registered U.S. trademarks; Perma-Mount, Gas Catcher, FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Genesis Gas Barbecues are covered under the following patent nos.: U.S.A. #4,677,964;...
  • Page 5: Table Of Contents

    Troubleshooting... 33 Parts Listing ... 35 IMPORTANT NEW FEATURES: Your Weber Gas Barbecue is equipped with a new and improved LP tank connection, that has additional safety features. They are: 1. The connection of the barbecue to the LP tank can be made without the use of tools.
  • Page 6: General Instructions

    The Weber Gas Barbecue is portable so you can easily change its location in your yard or on your patio. Portability means you can take your Weber Gas Barbecue with you if you move. Liquid Propane (LP) gas supply is easy to use and gives you more cooking control than charcoal fuel.
  • Page 7: Assembly

    While we give much attention to our products, unfortunately an occasional error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner ’s manual and serial number of the barbecue available for reference.
  • Page 8 Left frame Right frame Wheel frame Caster frame Two frame connectors Work table Swing table assembly Support rod Axle Two accessory trays Warming rack Warm-Up Basket Five long Flavorizer Bars Eight short Flavorizer Bars Tank panel assembly Front panel Catch pan holder Catch pan Two drip pans Manifold bracket...
  • Page 9 Check contents of hardware packs Three burner control knobs Three tool holders Five tubing plugs (two are spares) Swing table end bracket Two hinge pins (hardware size: 1/4 x 1 1/2 inch clevis pin) (actual size) Five 1/4-20 x 2 inch bolts (actual size) 1/4-20 x 1 1/4 inch bolt (actual size)
  • Page 10: Assemble Wheels

    Place one end of the axle on the block of wood (or other protected surface). Tap on one hubcap. Put one wheel on the axle, WEBER side toward the hubcap. Slide the axle through the frame. Add the other wheel, WEBER side out. Tap on the hubcap. Figure 1.
  • Page 11: Continue Frame Assembly

    Step 4 Continue frame assembly You will need: caster frame, wheel frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame with the dimple to the inside. Figure 3. Place the wheel frame onto the tabs of the right frame with the dimple to the inside.
  • Page 12: Add Front Panel

    Step 7 Add front panel You will need: front panel and two plastic buttons. Turn frame assembly right side up. Align the panel with the holes in the frame and insert the plastic buttons through the front panel and frame. Figure 6. View from rear of barbecue Figure 6...
  • Page 13: Install Manifold Bracket

    Your Weber Gas Barbecue burner assembly has been factory assembled, pressure and flame tested. As a safety precaution we recommend you check the burner alignment: a) Do the valves fit into the ends of the burners? Figure 9 (a). b) Are the ends of the burners under the washers at the left rear and left front of the cooking box? The screws are only guides.
  • Page 14 Step 10 Install tank panel assembly You will need: tank panel assembly, 1/4-20 x 1 1/4 inch bolt, 1/4-20 hex nut, nylon washer and a 7/16 inch wrench. Insert the tank panel tabs into the slots in the frame brace. Figure 11.
  • Page 15: Install Igniter

    Step 12 Install igniter Note - The igniter wires are already attached to the Gas Catcher Ignition Chamber and the igniter. This was done to factory test the ignition system. The igniter lock nut is on the igniter. Insert the top of the igniter up through the large part of the keyhole in the frame brace.
  • Page 16: Fill Lp Tank

    If the tank manufacturer has not resolved the issue to your satisfaction, then call Weber-Stephen Products Co., Customer Service Center. To fill, take the LP tank and filler adapter to an RV center or look up gas-propane in the phone book for other sources of LP gas.
  • Page 17 The burners have been flame Collar tested. As a safety precaution you should recheck all fittings for leaks before using your Weber Gas Barbecue. Shipping and handling may have loosened or damaged a gas fitting. WARNING: Perform these leak checks even if your barbecue was dealer or store assembled.
  • Page 18: Install Flavorizer Bars And Cooking Grates

    The hose to regulator connection. Figure 20 (d). WARNING: If there is a leak at connections (b), (c) or (d), turn OFF the gas. DO NOT OPERATE THE BARBECUE. Contact Weber-Stephen Customer Service. When leak checks are complete, turn gas supply OFF at the source and rinse connections with water.
  • Page 19: Install Lid

    Step 19 Install the bottom tray You will need: bottom tray, catch pan holder, catch pan and one drip pan. Finger grip on front edge of bottom tray Figure 23 Hook the ends of the catch pan holder into the hole in the bottom tray.
  • Page 20 Step 21 Install the condiment basket You will need: condiment basket and end bracket. Insert one wire end of the condiment basket into the hole in the side frame. Figure 27 (a). Insert the opposite wire end of the condiment basket into the hole in the end bracket.
  • Page 21 Step 23 Install swing table You will need: swing table end bracket, two 10-24 hex nuts, two 10-24 x 1 3/4 inch machine screws, slide bar assembly, swing table, four nylon washers, screwdriver and pliers. Allow the slide bar to hang down. Push the support rod into the lower support bracket.
  • Page 22: Assembly

    Insert one end of the Weber Warm-Up Basket into the hole in the right end of the lid and the other end into the slot in the left end of the lid. Figure 33 (a).
  • Page 24: Lighting

    Manual Lighting DANGER Failure to open lid while igniting the barbecue, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame- up which can cause serious bodily injury or death.
  • Page 25: Cooking

    You can adjust the FRONT, CENTER and BACK burners as desired. The control settings High (H), Medium (M), Low (L), or Off (O) are described in your Weber cookbook. The cookbook uses these notations to describe the settings of the FRONT, CENTER, and BACK burners. For example, to sear steaks you would use (HHH) (all burners at high).
  • Page 26: Refilling The Lp Tank

    Refilling the LP tank We recommend that you refill before the scale indicator reaches "E". Note - If you run out of fuel, check the indicator setting and/or adjust the fuel scale indicator setting with the scale setting wing nut, while the tank is empty so you do not run out again.
  • Page 27 Figure 6 e) Open the tank valve. Figure 6. If leak does not stop, turn off the gas and contact Weber-Stephen Customer Service. Do not use the barbecue. g) When leak checks are complete, turn gas supply OFF LP Tank The LP tank manufacturer is responsible for the materials, workmanship and performance of the tank.
  • Page 28: Safe Handling Tips For Lp Gas

    Liquid Propane (LP) Tank(s) The LP tank and connections supplied with your Weber Gas Barbecue have been designed and tested to meet government, American Gas Association and Underwriters Laboratories requirements. Replacement LP tanks supplied by Weber satisfy the requirements.
  • Page 29: Annual Maintenance

    When leak checks are complete, turn gas supply OFF at the source and rinse connections with water. Figure 8 Inspection and Cleaning of the Weber Spider Stopper Guards To inspect the Spider Stopper Guards, remove the control panel and look to see if they have dust or dirt on their outside surfaces.
  • Page 30: General Maintenance

    General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section of the burner tubes. This blocks the normal gas flow, and can cause the gas to flow back out of the air shutter.
  • Page 31 d) Unlatch the Spider Stopper Guards and remove. Figure 14. Figure 14 e) Remove the manifold bracket and unscrew the two wing nuts that hold the manifold to the cooking box. Pull the manifold and valve assembly out of the burners and carefully set it down.
  • Page 32: Crossover Ignition System Operations

    Check fit around burner Figure 19 CAUTION: If the Spider Stopper Guards do not fit tightly, contact Weber-Stephen Customer Service. WARNING: After reinstalling the gas lines, they should be leak checked with a soap and water solution before using the barbecue. See Step“Check for gas leaks”.
  • Page 33: Troubleshooting

    (Resembles paint peeling.) Fuel scale shows that there is gas in the LP tank, but tank is empty. If problems cannot be corrected by using these methods, please contact Weber-Stephen Customer Service. Check Inspect Weber Spider Stopper Guards for possible obstructions.
  • Page 34 15-16 11,16 20-21, 11 59-60...
  • Page 35: Parts Listing

    While we give much attention to our products, unfortunately an occasional error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner’s manual and serial number of the barbecue available for reference.
  • Page 36 INAL HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared to help you with any problems with parts or assembly.

This manual is also suitable for:

Skyline 1200 lp

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