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Vulcan-Hart KleenScreen PLUS 1GR45D Installation & Operational Manual

Grd & grc series gas fryers with kleenscreen plus filtration systems
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INSTALLATION & OPERATIONAL MANUAL
GRD & GRC SERIES GAS FRYERS
With KleenScreen PLUS® Filtration Systems
1GR45D Shown
For additional information on Vulcan-Hart or to locate an authorized parts
and service provider in your area, visit out website at
VULCAN-HART
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANHART.COM
MODELS:
1GR45D
1GR45C
1GR65D
1GR65C
1GR85D
1GR85C
2GR45DF
2GR45CF
3GR45DF
3GR45CF
4GR45DF
4GR45CF
2GR65DF
2GR65CF
3GR65DF
3GR65CF
4GR65DF
4GR65CF
2GR85DF
2GR85CF
3GR85DF
3GR85CF
4GR85DF
4GR85CF
2XG45DF
2XG45CF
2XG65DF
2XG65CF
2XG85DF
2XG85CF
www.vulcanhart.com
3600 NORTH POINT BLVD.
BALTIMORE, MD 21222
F-31214 REV. D (March 2008)
ML-136411
ML-136414
ML-136412
ML-136415
ML-136413
ML-136416
ML-136424
ML-136431
ML-136427
ML-136434
ML-136430
ML-136437
ML-136425
ML-136432
ML-136428
ML-136435
ML-136662
ML-136663
ML-136426
ML-136433
ML-136429
ML-136436
ML-136665
ML-136666
ML-136562
ML-136563
ML-136638
ML-136639
ML-136565
ML-136566

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Table of Contents
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  Summary of Contents for Vulcan-Hart KleenScreen PLUS 1GR45D

  • Page 1 GRD & GRC SERIES GAS FRYERS With KleenScreen PLUS® Filtration Systems 1GR45D Shown For additional information on Vulcan-Hart or to locate an authorized parts and service provider in your area, visit out website at VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC WWW.VULCANHART.COM...
  • Page 2: Important For Your Safety

    Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. VULCAN-HART IMPORTANT FOR YOUR SAFETY IMPORTANT FOR YOUR SAFETY F-31214 Rev. D (March 2008)
  • Page 3: Table Of Contents

    MAINTENANCE………………………………………………………….. FLUE VENT INSPECTION……………………………………….. Service in the US and Canada…………………………………... In Australia…………………………………………………………. Alarms and Error Messages…………………………………….. TROUBLESHOOTING…………………………………………………….. Troubleshooting Chart………………………………………………. 28 VULCAN-HART TABLE OF CONTENTS Clearances…………………………………………………...6 Location ………………..……………………………….…. 6 Quick-Disconnect for Units on Casters…………………… 8 Cleaning……………………………………………………... 10 Fry Basket Guidelines………………………………………. 12 Daily………………………………………………………….
  • Page 4: Introduction

    3GR45CF 4GR45DF 4GR45CF 2GR65DF 2GR65CF 3GR65DF 3GR65CF 4GR65DF 4GR65CF 2GR85DF 2GR85CF 3GR85DF 3GR85CF 4GR85DF 4GR85CF VULCAN-HART INTRODUCTION GENERAL ORDERING PARTS FRYER CAPACITY BTU / Hour Width Inch Each Fry (cm) Total Tank System 120,000 15.5" (39) 120,000 15.5" (39) 150,000 21.0"...
  • Page 5: Unpacking

    Record your fryer model, device, and serial numbers for future reference in the space provided below. This information can be found on the fryer data plate. Fryer Model No: ___________________________ Device: ___________________________________ Serial No: ________________________________ VULCAN-HART UNPACKING Filtration System have casters installed PLUS® INSTALLATION...
  • Page 6: Clearances

    National Fire Protection Association, Batterymarch Park, Quincy, MA. 02169-7471. National Electrical Code, ANSI/NFPA-70 (latest edition). Copies may be obtained from The National Fire Protection Association, Batterymarch Park, Quincy, MA. 02169-7471. VULCAN-HART CODES AND STANDARDS F-31214 Rev. D (March 2008)
  • Page 7: Assembly

    Never make flue connections directly to the fryer. Do not obstruct the flow of the gases from the appliance. Proper air balance should be maintained in the room. VULCAN-HART ASSEMBLY FLUE CONNECTION F-31214 Rev. D (March 2008)
  • Page 8: Gas Connection

    Moveable Gas Appliances, CAN/CGA-6.16, and a quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use with Gas Fuel, ANSI z21.41 or Quick-Disconnect Devices for Use with Gas Fuel, CANI-6.9. VULCAN-HART GAS CONNECTION F-31214 Rev. D (March 2008)
  • Page 9 The fryer must be installed with restraining means to guard against transmission of strain to the connector. See illustration. The fryer must be installed with the casters provided. If the restraint is ever to be disconnected, first turn the gas supply off. VULCAN-HART F-31214 Rev. D (March 2008)
  • Page 10: Leveling The Fryer

    If the fryer shuts down due to overheating, DO NOT power up the pilot until the shortening temperature is below 300°F (149°C). If an overheating situation persists, contact your local Vulcan-Hart authorized service office. Cleaning New units are wiped down at the factory to remove any visible signs of dirt, oil, grease, etc.
  • Page 11: Filling Tank With Shortening

    Fry items that are the same size to ensure equal doneness. Drain or wipe dry raw or wet foods to minimize splatter when lowering into hot shortening. Add fresh shortening as needed. VULCAN-HART FILLING TANK WITH SHORTENING BASIC FRYING INSTRUCTION -11-...
  • Page 12: Fry Basket Guidelines

    Open the door to the fryer. Turn the power switch to the on position. Set temperature by turning the knob to the desired temperatures. The burners will light automatically. The burners will cycle on and off, maintaining the set temperature. VULCAN-HART EXTENDING SHORTENING LIFE TURNING ON THE FRYER -12-...
  • Page 13: Extended Shutdown

    2. Push in the pilot knob and turn to OFF. 3. Thoroughly drain the fryer. Refer to DRAINING THE FRYER. 4. Clean the fryer according to CLEANING. 5. Turn off the main gas shutoff valve. VULCAN-HART Programming the Solid State Control TURNING OFF THE FRYER EXTENDED SHUTDOWN...
  • Page 14: Programming The Computer Control

    GRDF / GRCF SERIES GAS FRYERS Programming the Computer Control VULCAN-HART F-31214 Rev. D (March 2008) -14-...
  • Page 15: Filtering The Oil

    Once pressed, the gas burners will ignite and begin heating the oil to desired temperature. 1. Turn off fryer. 2. Insert the drain extension into the drain valve. Tighten only hand tight. VULCAN-HART FILTERING THE OIL DRAINING THE TANK F-31214 Rev. D (March 2008)
  • Page 16: Boil Out Procedure

    7. Press the TEMP button again and the gas burners will heat the solution. Bring the solution to a simmer only. Allow to stand for a few minutes. VULCAN-HART BOIL OUT PROCEDURE . Follow the instructions on the side of the package.
  • Page 17: Cleaning

    Remove discolorations by washing with any detergent or soap and water. Use a self-soaping, non-metallic scouring pad for particularly stubborn discolorations. Always rub with the grain of the stainless steel. Do not use a metallic scoring pad or harsh cleaners. VULCAN-HART CLEANING F-31214 Rev. D (March 2008) -17-...
  • Page 18: Gas Kleenscreen PlusĀ® Models

    GRDF / GRCF SERIES GAS FRYERS KleenScreen Plus® Filtration System Installation and Operational Manual for “DF” and “CF” Models 2GR45DF Shown GAS KleenScreen PLUS® Models: VULCAN-HART GRD/CF and 2XGD/CF Models 2GR45DF ML-136424 2GR45CF ML-136431 2GR65DF ML-136425 2GR65CF ML-136432 2GR85DF ML-136426...
  • Page 19: General

    Carefully line up the suction tube nozzle so that it mates with the oil receptacle block mounted on the frame of the fryer battery. Close the drawer. See Figures 1, 2 3 and 4. Filter Screen Knurled Bottom Fitting VULCAN-HART General Assembly Suction Tube Fig. 1...
  • Page 20 GRDF / GRCF SERIES GAS FRYERS Fully assembled filter screen assembly: Secure Tube with Suction Tube Clip Micro-Filtration Fabric Envelope Assembly: Fabric Envelope Same Knurled Knob VULCAN-HART Fig. 2 Fig. 3 Same Suction Tube Fabric Envelope Insert (Different from Screen Assembly) Fig. 4 F-31214 Rev.
  • Page 21 FOR ABSOLUTE FILTRATION & MAXIMUM FLOW RATE WE RECOMMEND YOU CHANGE YOUR FILTER ENVELOPES AT EVERY OIL CHANGE (10-14 DAYS DEPENDING ON OIL USAGE). VULCAN-HART Step 1 Discard all oil from the filter vessel, (see pages 23 or 24). When the filter pan is empty, use a spatula and scrape off all debris left on the filter envelope and in the filter pan.
  • Page 22: Operation

    2. Vulcan recommends adding an oil treatment media to the oil prior to filtering. 3. Make sure that the filter drawer is closed completely and that the suction tube and receptacle block are in the correct position. Fig. 5 VULCAN-HART Operation FILTERING PROCEDURE Fig.
  • Page 23: Filtering Solid State Controls

    GRDF / GRCF SERIES GAS FRYERS Filtering Instructions for KleenScreen PLUS® Fryers with Solid State Controls VULCAN-HART F-31214 Rev. D (March 2008) -23-...
  • Page 24: Filtering Computer Controls

    GRDF / GRCF SERIES GAS FRYERS Filtering Instructions for KleenScreen PLUS® Fryers with Computer Controls VULCAN-HART F-31214 Rev. D (March 2008) -24-...
  • Page 25: Filtering Tip

    Lever back in. The Motor/Pump will stop and turn the Power Switch OFF. 7. Disconnect the discard hose. Be careful to let the hose drain before putting away. Close the drain valve and fill the fry tank with new oil. VULCAN-HART FILTERING TIP: FLUSH AND DISCARD: -25- F-31214 Rev.
  • Page 26: Boil Out Procedure

    The arrow in Figure 7 shows the location of the reset button; located on the front off the motor / pump facing towards you. VULCAN-HART F-31214 Rev. D (March 2008) -26- Fig. 6...
  • Page 27: Maintenance

    When the fryer is cool, inspect annually. Check the flue and clear any obstructions. Service in the US and Canada Contact you local Vulcan-Hart Service office or address on the front of this manual. In Australia Contact Hobart Food Equipment PTY. LTD., 16 Hilly Street Morlake, N.S.W. 2137 Australia;...
  • Page 28: Troubleshooting

    No Heat: Insufficient or too much heat: Tank will not drain: Motor / pump will not pump oil: VULCAN-HART “D” Solid State – OPEN PROBE “C” Computer – PROBE OPEN “D” Solid State – SHORTED PROBE “C” Computer – PROBE SHORT “D”...