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Vulcan-Hart 1GR35M Installation & Operation Manual

Grm series gas fryers
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1GR45M Shown
For additional information on Vulcan-Hart or to locate an authorized parts
and service provider in your area, visit out website at
VULCAN-HART
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANHART.COM
INSTALLATION &
OPERATIONAL MANUAL
GRM SERIES GAS
FRYERS
MODELS:
1GR35M
1GR45M
1GR65M
1GR85M
2GR45MF
2GR65MF
2GR85MF
3GR45MF
3GR65MF
3GR85MF
4GR45MF
4GR65MF
4GR85MF
2XG45MF
2XG65MF
2XG85MF
www.vulcanhart.com
3600 NORTH POINT BLVD.
BALTIMORE, MD 21222
F-31233 REV. F (January 2008)
ML-136407
ML-136408
ML-136409
ML-136410
ML-136417
ML-136418
ML-136419
ML-136420
ML-136421
ML-136422
ML-136423
ML-136661
ML-136664
ML-136561
ML-136628
ML-136564

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Table of Contents
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  Summary of Contents for Vulcan-Hart 1GR35M

  • Page 1 1GR45M Shown For additional information on Vulcan-Hart or to locate an authorized parts and service provider in your area, visit out website at VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC WWW.VULCANHART.COM INSTALLATION & OPERATIONAL MANUAL GRM SERIES GAS FRYERS...
  • Page 2: Important For Your Safety

    Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. VULCAN-HART IMPORTANT FOR YOUR SAFETY IMPORTANT FOR YOUR SAFETY F-31233 Rev. F (January 2008)
  • Page 3: Table Of Contents

    THERMAL OVERLOAD PROTECTION RESET BUTTON…… MAINTENANCE………………………………………………………….. FLUE VENT INSPECTION……………………………………….. Service in the US and Canada…………………………………... In Australia…………………………………………………………. TROUBLESHOOTING…………………………………………………….. Troubleshooting Chart………………………………………………. 24 VULCAN-HART TABLE OF CONTENTS Clearances…………………………………………………...5 Location ………………..……………………………….…. 6 Quick-Disconnect for Units on Casters…………………… 7 Cleaning……………………………………………………... 10 Fry Basket Guidelines………………………………………. 12 Daily………………………………………………………….
  • Page 4: Introduction

    Vulcan Customer Service at 800-814-7028. To speed up your order, provide the model number, serial number, gas type, part needed, item part number (if known) and quantity needed. MODEL - # of Heat Tubes Each Fry Tank 1GR35M 1GR45M 1GR65M 1GR85M 2GR45MF 3GR45MF...
  • Page 5: Installation

    Serial No: ________________________________ Clearances Minimum clearance from combustible construction: 6” (15 cm) from the sides of the fryer 6” (15 cm) from the back of the fryer The fryer may be installed on combustible floors VULCAN-HART INSTALLATION F-31233 Rev. F (January 2008)
  • Page 6: Location

    In the commonwealth of Massachusetts all gas appliances vented through a ventilation hood or exhaust system with a damper or with a power means of exhaust shall comply with 248 CMR. In Canada: Local codes CAN/CSA-B149.1 Natural Gas Installation (latest edition). VULCAN-HART CODES AND STANDARDS F-31233 Rev. F (January 2008)
  • Page 7: Assembly

    ¾” (19 mm) iron pipe for single units and 1-1/4” (31.75 cm) iron pipe for batteries. Make sure the pipes are clean and free of obstructions, dirt, and piping compound. A battery requires one or two connections of appropriate size for the gas requirement. VULCAN-HART ASSEMBLY FLUE CONNECTION GAS CONNECTION F-31233 Rev.
  • Page 8: Gas Pressure

    This device will prevent the gas line or quick disconnect from being strained. The restraining device should be attached to the cutout on the back panel. See illustration for location. VULCAN-HART F-31233 Rev. F (January 2008)
  • Page 9: Leveling The Fryer

    If the fryer shuts down due to overheating, DO NOT relight the pilot until the shortening temperature is below 300 F (149 C). If an overheating situation persists, contact your local Vulcan-Hart authorized service office. VULCAN-HART...
  • Page 10: Before First Use

    Shortening level should be between the min and max lines in the fryer tank. Shortening will expand when heated. Do not ill the fryer tank past the MAX line. Add fresh shortening as needed to maintain oil level. VULCAN-HART BEFORE FIRST USE FILLING TANK WITH SHORTENING -10-...
  • Page 11: Lighting The Pilot

    If the pilot does not remain lit, repeat step 3 through 5. 6. Depress and turn gas control knob to ON (See figure below, view C). 7. If gas supply is interrupted, repeat steps 2 through 6. VULCAN-HART LIGHTING THE PILOT -11- A Thermostat Knob B Gas Control Handle F-31233 Rev.
  • Page 12: Turning On The Fryer

    Add fresh shortening as needed. Fry Basket Guidelines Do not overfill baskets. (See table for recommended basket capacities below) Carefully lower basket into oil. VULCAN-HART TURNING ON THE FRYER TURNING OFF THE FRYER EXTENDED SHUTDOWN BASIC FRYING INSTRUCTION -12-...
  • Page 13: Extending Shortening Life

    When frying is completed, remove basket or product. Hang basket on rear hanger. Fry Basket Capacity: 1GR35M: Recommended pounds per basket are 1.5 lbs. (0.7 kg). 1GR45M: Recommended pounds per basket are 2.5 lbs. (1.1 kg). 1GR65M: Recommended pounds per basket are 3.0 lbs. (1.4 kg).
  • Page 14: Daily Filtering-All Models

    Fingerprints are sometimes a problem on highly polished surfaces of stainless steel. They can be minimized by applying a cleaner that will leave a thin oily or waxy film. Clean all exterior surfaces of your fryer at least once daily. VULCAN-HART DAILY FILTERING CLEANING F-31233 Rev.
  • Page 15: Boil Out Procedure

    All traces of cleaner must be removed. Dry the tank thoroughly. 10. Close the drain valve and add shortening. Follow the FILLING TANK WITH SHORTENING procedure in this manual. The fryer is now ready for use. VULCAN-HART BOIL OUT PROCEDURE . Follow the instructions on the side of the package.
  • Page 16: Kleenscreen PlusĀ® Installation & Operation Manual

    GRM SERIES GAS FRYERS KleenScreen PLUS® Filtration System VULCAN-HART Installation and Operational Manual For GRMF and 2XGMF Models 2GR45MF Shown GAS KleenScreen PLUS® Models: 2GR45MF ML-136417 2GR65MF ML-136418 2GR85MF ML-136419 3GR45MF ML-136420 3GR65MF ML-136421 3GR85MF ML-136422 4GR45MF ML-136423 4GR65MF ML-136661...
  • Page 17: Filtering Instructions For Kleenscreen PlusĀ® Fryers

    Carefully line up the suction tube nozzle so that it mates with the oil receptacle block mounted on the frame of the fryer battery. Close the drawer. See Figures 1, 2 3 and 4. Filter Screen Knurled Bottom Fitting VULCAN-HART General Assembly Suction Tube Fig. 1...
  • Page 18 GRM SERIES GAS FRYERS Fully assembled filter screen assembly: Secure Tube with Suction Tube Clip Micro-Filtration Fabric Envelope Assembly: Fabric Envelope Same Knurled Knob VULCAN-HART Fig. 2 Fig. 3 Same Suction Tube Fabric Envelope Insert (Different from Screen Assembly) Fig. 4 F-31233 Rev.
  • Page 19 FOR ABSOLUTE FILTRATION & MAXIMUM FLOW RATE WE RECOMMEND YOU CHANGE YOUR FILTER ENVELOPES AT EVERY OIL CHANGE (10-14 DAYS DEPENDING ON OIL USAGE). VULCAN-HART Step 1 Discard all oil from the filter vessel, (see pages 23 or 24). When the filter pan is empty, use a spatula and scrape off all debris left on the filter envelope and in the filter pan.
  • Page 20: Operation

    2. Vulcan recommends adding an oil treatment media to the oil prior to filtering. 3. Turn the Filter Power switch to the ON position. Make sure that the filter drawer is closed completely and that the suction tube and receptacle block are in the correct position. Fig. 5 VULCAN-HART Operation Fig. 5 F-31233 Rev.
  • Page 21: Filtering Tip

    Assembly section on page 17. Clean all parts thoroughly as mentioned in the Assembly section on page 17. 4. Reassemble all filter components after being dried thoroughly as in the Assembly section on page 17. VULCAN-HART F-31233 Rev. F (January 2008) -21-...
  • Page 22: Flush And Discard

    In Fig. 6 the arrow is pointing to the drain extension. It is threaded into the top coupling of the oil drain tube. Drain extension needs to be only hand tightened. VULCAN-HART F-31233 Rev. F (January 2008) -22-...
  • Page 23: Thermal Overload Protection Reset Button

    When the fryer is cool, inspect annually. Check the flue and clear any obstructions. Service in the US and Canada Contact your local Vulcan-Hart Service office or address on the front of this manual. In Australia Contact Hobart Food Equipment PTY. LTD., 16 Hilly Street Morlake, N.S.W. 2137 Australia;...
  • Page 24: Troubleshooting Chart

    GRM SERIES GAS FRYERS Problem: No Heat: Insufficient or too much heat: Tank will not drain: Motor / pump will not pump oil: VULCAN-HART Troubleshooting Chart: Probable Cause: Thermostat dial not turned on. Pilot not lit. Gas supply not turned on.