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Vulcan-Hart 1G4BD Installation & Operational Manual

1grbd & grbdf series gas fryers with kleenscreen plus filtration systems
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INSTALLATION & OPERATIONAL MANUAL
1GRBD & GRBDF SERIES GAS FRYERS
With KleenScreen PLUS® Filtration Systems
Solid State Control
1G4BD Shown -
Secured Behind the Door
For additional information on Vulcan-Hart or to locate an authorized parts
and service provider in your area, visit out website at
VULCAN-HART
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANHART.COM
MODELS:
1G4BD
1G6BD
1G8BD
2G4BDF
3G4BDF
4G4BDF
2G6BDF
3G6BDF
4G6BDF
2G8BDF
3G8BDF
4G8BDF
2XG4BDF
2XG6BDF
2XG8BDF
www.vulcanhart.com
3600 NORTH POINT BLVD.
BALTIMORE, MD 21222
F-32934 REV. B (June 2008)
ML-136647
ML-136648
ML-136649
ML-136650
ML-136653
ML-136656
ML-136651
ML-136654
ML-136657
ML-136652
ML-136655
ML-136681
ML-136658
ML-136659
ML-136660

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Table of Contents
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  Summary of Contents for Vulcan-Hart 1G4BD

  • Page 1 With KleenScreen PLUS® Filtration Systems Solid State Control 1G4BD Shown - Secured Behind the Door For additional information on Vulcan-Hart or to locate an authorized parts and service provider in your area, visit out website at VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC WWW.VULCANHART.COM...
  • Page 2: Important For Your Safety

    Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. VULCAN-HART IMPORTANT FOR YOUR SAFETY IMPORTANT FOR YOUR SAFETY F-32934 Rev. B (June 2008)
  • Page 3: Table Of Contents

    FLUE VENT INSPECTION……………………………………….. Service in the US and Canada…………………………………... In Australia…………………………………………………………. Alarms and Error Messages…………………………………….. TROUBLESHOOTING…………………………………………………….. Troubleshooting Chart………………………………………………. 25 VULCAN-HART TABLE OF CONTENTS Clearances…………………………………………………... 6 Location ………………..……………………………….…. 6 Quick-Disconnect for Units on Casters…………………… 8 Cleaning……………………………………………………... 10 Fry Basket Guidelines………………………………………. 12 …………………………………..
  • Page 4: Introduction

    Vulcan Customer Service at 800-814-7028. To speed up your order, provide the model number, serial number, gas type, part needed, item part number (if known) and quantity needed. MODEL - # of Heat Tubes Each Fry Tank 1G4BD 1G6BD 1G8BD 2G4BDF 3G4BDF 4G4BDF...
  • Page 5: Installation

    Record your fryer model, device, and serial numbers for future reference in the space provided below. This information can be found on the fryer data plate. Fryer Model No: ___________________________ Device: ___________________________________ Serial No: ________________________________ VULCAN-HART Filtration System have casters installed PLUS® INSTALLATION F-32934 Rev. B (June 2008)
  • Page 6: Clearances

    Secretary Standards Council, NFPA, 1 Batterymarch Park Quincy, MA 02169- 7471. NFPA Standard #96 Vapor Removal from Cooking Equipment, latest edition, available from the National Fire Protection Association, Batterymarch Park, Quincy, MA. 02169-7471. VULCAN-HART CODES AND STANDARDS F-32934 Rev. B (June 2008)
  • Page 7: Assembly

    Never make flue connections directly to the fryer. Do not obstruct the flow of the gases from the appliance. Proper air balance should be maintained in the room. VULCAN-HART ASSEMBLY FLUE CONNECTION F-32934 Rev. B (June 2008)
  • Page 8: Gas Connection

    Moveable Gas Appliances, CAN/CGA-6.16, and a quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use with Gas Fuel, ANSI z21.41 or Quick-Disconnect Devices for Use with Gas Fuel, CANI-6.9. VULCAN-HART GAS CONNECTION F-32934 Rev. B (June 2008)
  • Page 9: Electrical Connection

    If the restraint is ever to be disconnected, first turn the gas supply off. The fryer comes with a NEMA 15-5P plug that requires 120 Volt service. Plug in the wire connection into an approved outlet. VULCAN-HART ELECTRICAL CONNECTION F-32934 Rev. B (June 2008)
  • Page 10: Leveling The Fryer

    If the fryer shuts down due to overheating, do not turn fryer on until the shortening temperature is below 300°F (149°C). If an overheating situation persists, contact your local Vulcan-Hart authorized service office. Cleaning New units are wiped down at the factory to remove any visible signs of dirt, oil, grease, etc.
  • Page 11: Filling Tank With Shortening

    Fry items that are the same size to ensure equal doneness. Drain or wipe dry raw or wet foods to minimize splatter when lowering into hot shortening. Add fresh shortening as needed. VULCAN-HART FILLING TANK WITH SHORTENING BASIC FRYING INSTRUCTION -11-...
  • Page 12: Fry Basket Guidelines

    When frying is completed, remove basket or product. Hang basket on rear hanger. Fry Basket Capacity: 1G4BD: Recommended pounds per basket are 2.5 lbs. (1.1 kg). 1G6BD: Recommended pounds per basket are 3.0 lbs. (1.4 kg). 1G8BD: Recommended pounds per basket are 3.5 lbs. (1.6 kg).
  • Page 13: Turning On The Fryer

    Once set temperature is reached the burners will cycle on and off to maintaining the set temperature. Open the door to the fryer. Press the power switch to the OFF position. VULCAN-HART TURNING ON THE FRYER TURNING OFF THE FRYER...
  • Page 14: Extended Shutdown

    9. Fill tank with new shortening. Fill to a minimum of the MIN level but no high that halfway between MIN and MAX. Oil will expand as it is heated. 10. Press the start button only after step 9 is fully completed. The fryer will begin to heat the shortening. VULCAN-HART EXTENDED SHUTDOWN FILTERING THE OIL -14-...
  • Page 15: Draining The Tank

    Solution level must be between the MIN and MAX level on the fryer tank. Press the start button to allow the solution to heat up. Allow solution to stand for a few minutes. VULCAN-HART DRAINING THE TANK BOIL OUT PROCEDURE...
  • Page 16: Cleaning

    Remove discolorations by washing with any detergent or soap and water. Use a self-soaping, non-metallic scouring pad for particularly stubborn discolorations. Always rub with the grain of the stainless steel. Do not use a metallic scoring pad or harsh cleaners. VULCAN-HART CLEANING F-32934 Rev. B (June 2008) -16-...
  • Page 17 GBD_GBDF SERIES GAS FRYERS KleenScreen Plus® Filtration System Installation and Operational Manual for “BDF” Models GAS KleenScreen PLUS® Models: VULCAN-HART 2G4BDF Shown 2G4BDF ML-136650 3G4BDF ML-136653 4G4BDF ML-136656 2G6BDF ML-136651 3G6BDF ML-136654 4G6BDF ML-136657 2G8BDF ML-136652 3G8BDF ML-136655 4G8BDF ML-136681...
  • Page 18: General

    Carefully line up the suction tube nozzle so that it mates with the oil receptacle block mounted on the frame of the fryer battery. Close the drawer. See Figures 1, 2 3 and 4. Filter Screen Knurled Bottom Fitting VULCAN-HART General Assembly Suction Tube Fig. 1...
  • Page 19 GBD_GBDF SERIES GAS FRYERS Fully assembled filter screen assembly: Secure Tube with Suction Tube Clip Micro-Filtration Fabric Envelope Assembly: Fabric Envelope Same Knurled Knob VULCAN-HART Fig. 2 Fig. 3 Same Suction Tube Fabric Envelope Insert (Different from Screen Assembly) Fig. 4 F-32934 Rev.
  • Page 20 FOR ABSOLUTE FILTRATION & MAXIMUM FLOW RATE WE RECOMMEND YOU CHANGE YOUR FILTER ENVELOPES AT EVERY OIL CHANGE (10-14 DAYS DEPENDING ON OIL USAGE). VULCAN-HART Step 1 Discard all oil from the filter vessel, (see pages 23 or 24). When the filter pan is empty, use a spatula and scrape off all debris left on the filter envelope and in the filter pan.
  • Page 21: Operation

    2. Vulcan recommends adding an oil treatment media to the oil prior to filtering. 3. Make sure that the filter drawer is closed completely and that the suction tube and receptacle block are in the correct position. Fig. 5 VULCAN-HART Operation FILTERING PROCEDURE Fig.
  • Page 22 The burners will cycle on and off through the melt cycle. When temperature reaches 135° F the burner will stay on until set temperature is reached. VULCAN-HART Step 3: Move the MELT switch to the correct shortening being used: Solid or Liquid.
  • Page 23 Once the level of the oil has been checked and verified, press the START switch. The burners will automatically turn back on and the fryer will resume heating. VULCAN-HART Step 3: Press FILTER switch to engage the motor / pump.
  • Page 24: Filtering Tips

    6. Disconnect the discard hose. The hose connection will be hot due to the temperature of the oil that was discarded. Be careful to let the hose drain before putting away. Close the drain valve and fill the fry tank with new oil. VULCAN-HART FILTERING TIP: FLUSH AND DISCARD: -24- F-32934 Rev.
  • Page 25: Boil Out Procedure

    The arrow in Figure 7 shows the location of the reset button; located on the front off the motor / pump facing towards you. VULCAN-HART F-32934 Rev. B (June 2008) -25- Fig. 6...
  • Page 26: Maintenance

    When the fryer is cool, inspect annually. Check the flue and clear any obstructions. Service in the US and Canada Contact you local Vulcan-Hart Service office or address on the front of this manual. In Australia Contact Hobart Food Equipment PTY. LTD., 16 Hilly Street Morlake, N.S.W. 2137 Australia;...