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Farmi Forest Mastersplit WP30 Operating, Maintenance And Spare Parts Manual

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STARTING FROM THE SERIAL NO. 10420
OPERATING MAINTENANCE AND SPARE
THIS MACHINE MAY BE OPERATED ONLY BY ONE PERSON
AT THE TIME!
MORE THAN ONE PERSON WORKING SIMULTANEOUSLY IS
STRICTLY FORBIDDEN.
PLEASE READ THIS OPERATING AND MAINTENANCE MANUAL CAREFULLY BEFORE OP-
PARTS MANUAL
MASTERSPLIT
WP30
ERATING THE MACHINE
45302100 B-EN-131211-NKU
Farmi Forest Corporation
Ahmolantie 6
FIN-74510 Iisalmi, Finland
Tel. +358 (0)17 83 241
Fax. +358 (0)17 8324 372
www.farmiforest.fi

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Summary of Contents for Farmi Forest Mastersplit WP30

  • Page 1 MORE THAN ONE PERSON WORKING SIMULTANEOUSLY IS STRICTLY FORBIDDEN. PLEASE READ THIS OPERATING AND MAINTENANCE MANUAL CAREFULLY BEFORE OP- ERATING THE MACHINE Farmi Forest Corporation Ahmolantie 6 FIN-74510 Iisalmi, Finland Tel. +358 (0)17 83 241 Fax. +358 (0)17 8324 372...

  • Page 2: Table Of Contents

    MASTERSPLIT WP30 TABLE OF CONTENTS GENERAL INFORMATION THE USE OF THE MACHINE AND THE OPERATING RULE INTRODUCTION SAFETY INSTRUCTIONS LABELS ON THE SPLITTING MACHINE COMISSIONING MOBILE TRANSPORTATION BASE (extra equipment) WOOD LOADER (extra equipment) ADDITIONAL WOOD SPLITTER (extra equipment) SPECIFICATIONS OF THE UNIVERSAL SHAFT LENGTH (Mastersplit TR)
  • Page 3 Ahmolantie 6, FIN-74510 IISALMI, Finland announces that a machine has been made available for the market Farmi - firewood processor (model) Mastersplit WP30 / Mastersplit WP36 (type) (Serial No.) comply with machinery directive 2006/42/EEC. Furthermore, models with electric motors comply with Low Voltage Directive (LVD) 2006/95/EC and models with internal combustion engine comply with EMC directive 2004/108/EC regarding electromagnetic compliance.

  • Page 4: General Information

    MASTERSPLIT WP30 GENERAL INFORMATION THE USE OF THE MACHINE AND THE OPERATING RULE MASTERSPLIT WP36 is designed for one person. MASTERSPLIT WP36 is a semi-automatic wood split- ting machine which may be used for cutting and split- ting pre-adjusted lengths of stems, logging- and sawing Only one person at the time can connect the machine remnant, clean construction timber waste etc.
  • Page 5 MASTERSPLIT WP30 Max. dimensions of the stems to be processed: Mastersplit WP 30 Stem diameter max. 30 cm Length of the split wood max. 60 cm Mastersplit WP 36 Stem diameter max. 36 cm Length of the split wood max. 60 cm...

  • Page 6: Introduction

    MASTERSPLIT WP30 INTRODUCTION Adjustment of the stem length Fixed feed table Winch Operating lever Splitting chute Cross blade height adjustment lever Wood loaders (optional) Moving feed table Shaft Support legs (4 pcs) Conveyor Mobile transportation base, for public roads Additional wood splitter...

  • Page 7: Safety Instructions

    • Familiarize yourself with the machine’s user Mastersplit WP30: Max. stem diameter, 30 cm, instructions, controls, safety devices, and general Max. length of split wood 60 cm operating of the machine before starting. Mastersplit WP36: Max. stem diameter, 36 cm, •...
  • Page 8 MASTERSPLIT WP30 UNIVERSAL SHAFT (MASTERSPLIT WP36 TR) CONVEYOR CAUTION! CAUTION! • The shaft must only be handled when the tractor • When adjusting the conveyor belt, ensure that is switched off and the operator has ensured that the engine is off (Mastersplit TR, SM/PM) and the the tractor is unable to switch itself on or move.

  • Page 9: Labels On The Splitting Machine

    MASTERSPLIT WP30 LABELS ON THE SPLITTING MACHINE Make sure labels are not damaged and are always vi- sible. If labels must be replaced, please contact your distributor or the manufacturer. Label No. 1. The information label contains information on the...
  • Page 10 MASTERSPLIT WP30 Label No. 5. Informs on the maximum rotation speed for the universal shaft. (Mastersplit TR) Label No. 6. Operating lever label. Label No. 7. Machine plate Label No. 8. The label warns against movable machine parts. Label No. 9.
  • Page 11 MASTERSPLIT WP30 Label No. 10. The label warns against an open conveyor (2 pcs.). Label No. 11. The label warns contains information on the position of the emergency stop switch on a machine with electric motor. Mastersplit SM and SM&TR models.

  • Page 12: Comissioning

    MASTERSPLIT WP30 COMISSIONING This sections illustrates the preparation operations and specific instructions to start operating. 1. Lift the machine on a solid and level surface. (If re- 3. Loosen the strap. quired, adjust the machine into the horizontal posi- tion by using the support legs.) 2.
  • Page 13 MASTERSPLIT WP30 5. Attach the hook to the shaft or to the loader arm 7. Carefully lower the shaft and make sure it is held by being closest to the machine (at the position marked the strap. with a label). (Make sure the strap remains loose.) 6.
  • Page 14 MASTERSPLIT WP30 9. Remove the strap from the shaft and reinstall the 11. Pull the fixed feed table to the rear against the table hook to the conveyor. support and make sure the table locks positively into place. 10. Unlock the fixed feed table.
  • Page 15 MASTERSPLIT WP30 13. Loosen the strap and remove it from the conveyor 15. Turn the conveyor upright with a winch and un- (unless it has been directly fastened on the conveyor). lock. 14. Fasten the strap directly on the conveyor. NOTE! 16.
  • Page 16 MASTERSPLIT WP30 17. Use the winch to set the end of the conveyor into 19. Slowly and carefully lift the conveyor. NOTE! When the vertical position until it nearly contacts the ground. lifting the conveyor, hold it at its end and not on its joint! 18.

  • Page 17: Mobile Transportation Base (Extra Equipment)

    MASTERSPLIT WP30 • Adjust the wood length regulator to the desired position (see section: ”Adjustment of the length of the split wood”). • Ensure that the operating lever is locked. See the figure below. CAUTION! MOBILE TRANSPORTATION BASE (extra equipment)

  • Page 18: Wood Loader (Extra Equipment)

    MASTERSPLIT WP30 WOOD LOADER (extra equipment) The length of the trunk to be loaded should be 2 m at least and 4 m at most. • Turn the loader’s hook to the front, unfasten the cotter pin and turn the arms down.

  • Page 19: Additional Wood Splitter (Extra Equipment)

    MASTERSPLIT WP30 ADDITIONAL WOOD SPLITTER (extra equipment) • Mastersplit can be used to split stems already cut or large pieces of wood into even smaller pieces. The additional wood splitter is a machine option. • When using the additional wood splitter, the stem diameter should be max.

  • Page 20: Specifications Of The Universal Shaft Length (Mastersplit Tr)

    MASTERSPLIT WP30 SPLITTING MACHINE OPERATION This part of the operating manual explains the adjust- ments for machine operation and the correct working procedures. CAUTION! SPECIFICATIONS OF THE UNIVERSAL SHAFT LENGTH (Mastersplit TR) SPLITTING MACHINE OPERATION ADJUSTMENTS • Disconnect the universal joint halves from each •...

  • Page 21: Adjustment Of The Splitting Blade Height

    MASTERSPLIT WP30 ADJUSTMENT OF THE SPLITTING BLADE HEIGHT CONVEYOR OPERATION ADJUSTMENT (See the figure below) (See pictures below) • Splitting is executed in either 4 or 2 parts. (with the • Conveyor sideways adjustment (figures 1 and 2). splitting blade accessory in 6 parts) When adjusting the conveyor secure footing must •...

  • Page 22: Conveyor Belt Adjustment

    MASTERSPLIT WP30 CONVEYOR BELT ADJUSTMENT WORKING WITH THE SPLITTING (see figures below) MACHINE • NOTE! The tension of the conveyor belt has not This section illustrates working with the splitting ma- been adjusted before delivery. chine. • Check the conveyor belt tension always before usage.

  • Page 23: Check Ups And Procedures Before The Starting Of The Operations

    MASTERSPLIT WP30 CHECK UPS AND PROCEDURES BEFORE THE START- STARTING THE COMBUSTION ENGINE ING OF THE OPERATIONS (Mastersplit PM) (Please also read the separate manufacturer’s instruc- Checks to be performed before operating the ma- tions) chine: • Ensure that there is enough fuel in the fuel tank.
  • Page 24 MASTERSPLIT WP30 • Roll wood on the arms of the loader so that • Take hold of the crank on the top of the machine the top of the wood and the support leg space with the left hand (with the right hand still holding...

  • Page 25: Preparing The Machine For Hauling

    MASTERSPLIT WP30 PREPARING THE MACHINE FOR HAULING • Move the moving feed table to its front position and lock the operating lever (see page 12). 3. Turn the conveyor upright with the winch so that the conveyor’s extension part is be locked.
  • Page 26 MASTERSPLIT WP30 5. Remove the hook from the conveyor and loosen the 7. Unlock the fixed feed table on the table support and strap. slide it into its home position. 6. Place the loader (extra equipment) into its upright 8. Place the frame of the back support roller into its position and lock it using a cotter pin.
  • Page 27 MASTERSPLIT WP30 9. As shown in the figure, attach the strap to the shaft or to the loader arm being closest to the machine. Lift the shaft using the winch. In doing so, please make sure the strap does not fray.

  • Page 28: Driving On Public Roads

    MASTERSPLIT WP30 DRIVING ON PUBLIC ROADS • When driving, please take into consideration the additional mass resulting from the machine’s Carefully read the safety instructions before transpor- weight. It may affect the reactions, the steerabili- ting the wood splitting machine.

  • Page 29: Maintenance

    MASTERSPLIT WP30 MAINTENANCE CHANGING THE OIL In this section of the operating instructions, with in- The following oil change schedules are valid when dications on how to carry out regular maintenance using the splitting machine with a normal load in a and inspections are re¬viewed.

  • Page 30: Disposal Of The Machine

    MASTERSPLIT WP30 Chain flange fitting: BLADE CHAIN AND CHAIN FLANGE REMOVAL AND FITTING • Set the flange lifting wedge on the chain flange so that there is no space for dirt or debris. Blade chain removal: • Set the chain flange on its place so that the chain tensioner slide is aligned with the square hole of •...

  • Page 31: Technical Details Mastersplit 30

    MASTERSPLIT WP30 TECHNICAL DETAILS Mastersplit 30 Feature SM / TR PM / TR X=Included, O=Accessory, =Not available PROPULSION Tractors, 3-point loader, max. 400 rpm Combustion engine 13 hp, Fuel 98E-octane Electric engine, power current, 7.5 kW CAPACITY Length of split wood (cm)

  • Page 32: Troubleshooting

    MASTERSPLIT WP30 TROUBLESHOOTING Further details on next pages FAULT CAUSE OF THE FAULT Chainsaw lubrication fault Lubrication cylinder adjustment is wrong Hydraulic oil overheating / Chainsaw rotation fault Rapid action use with large wood Too great revolution speed Chainsaw valve shaft position...
  • Page 33 MASTERSPLIT WP30 CHAIN SAW LUBRICATION Chain lubrication The figure shows the correct position of the lubri- cator when the operating lever is in rest position. During the sawing movement, the lubricator turns upwards and the bearing supplies oil to the chain- saw through a hose.
  • Page 34 MASTERSPLIT WP30 OVERHEATING HYDRAULIC OIL / CHAINSAW ROTATION FAULT Too great revolution speed • Check tractor’s power output revolution num- ber. Maximum allowed revolution number is 400 r/min. Picture 1. Chainsaw valve shaft position • Fault is best described as choking starting sound •...
  • Page 35 MASTERSPLIT WP30 THE CONVEYOR BELT IS SLIPPING NOTE! Before maintenance, the machine must be stop- ped completely and disconnected from the power source. Conveyor belt is loose • Tighten the conveyor belt. • Tighten the M12 nuts evenly from each side at the joint end of the conveyor.
  • Page 36 MASTERSPLIT WP30 ELECTRIC ENGINE PROBLEMS Emergency stop-switch is engaged • Ensure that the emergency stop-switch (red) is not engaged. Electric switch in wrong position • Start the electric engine by turning the switch into a “ Y “ position. When the engine starts turn the switch immediately back to the “Δ”...
  • Page 37 MASTERSPLIT WP30 COMBUSTION ENGINE STARTING PROBLEMS (PM and PM/TR -models) Water in a fuel system • Cover the combustion engine when raining . • Cover the engine carefully during hauling. • Any water trapped in the system must be drained by opening the fuel filter/drain plug.
  • Page 38 MASTERSPLIT WP30 Oil thermometer defected, picture 1 • If the oil thermometer is defected, it is a symp- tom that the oil has overheated and the gauge has expanded and broken the thermo-meter. • NOTE! Max. oil operation temperature is about 80 C.

  • Page 39: Starter Schematic Diagram

    MASTERSPLIT WP30 STARTER SCHEMATIC DIAGRAM...

  • Page 40: Hydraulics

    MASTERSPLIT WP30 HYDRAULICS...
  • Page 41 MASTERSPLIT WP30...
  • Page 42 MASTERSPLIT WP30 HYDRAULICS...
  • Page 43 MASTERSPLIT WP30...

  • Page 44: Frame

    MASTERSPLIT WP30 FRAME...
  • Page 45 MASTERSPLIT WP30 FRAME Part Order no Item Note Pcs. 30101 Frame 30120 Diagonal frame support 30103 Support for beam 30115 Remover 90157 Sidestring 55306730 Cover 55307300 Coverplate 55307280 Coverplate 30118 Coverplate for chainsaw 30104 Supportbeam round 90036 Socket 30119 Support for frame...

  • Page 46: Tank

    MASTERSPLIT WP30 TANK...
  • Page 47 MASTERSPLIT WP30 TANK Part Order no Item Note Pcs. 30601 Hydraulic oiltank 30609 Filter, frame 55307210 Filter cartridge 10618 30672 Hydraulic hose 1”, 1000 mm (SM/PM) 30670 Hydraulic hose 1”, 580 mm (SM/TR, PM/TR) 1”, 1050 mm (TR) 30669 Hydraulic hose...

  • Page 48: Chainsaw

    MASTERSPLIT WP30 CHAINSAW...
  • Page 49 MASTERSPLIT WP30 CHAINSAW Part Order no Item Note Pcs. 30201 Frame for chainsaw 30218 Stopper 30213 Gap plate for flangefix 55306100 Chain Oregon 55306110 Chainsaw flange Oregon 58223090 Raisingkey of flange Oregon 30205 Connection plate for flange 55306740 Tightening plate for chain...
  • Page 50 MASTERSPLIT WP30 CHAINSAW...
  • Page 51 MASTERSPLIT WP30 CHAINSAW Part Order no Item Note Pcs. 30208 Wood length adjusment 30111 Bracket 1 30109 Bracket for woodropper 30117 Dropflap 90154 Flange bearing 30209 Gap beam for flange 30204 Handlebar 90155 Flange bearing 30202 Rotatingshaft for chainsaw flange...

  • Page 52: Wood Splitter

    MASTERSPLIT WP30 WOOD SPLITTER...
  • Page 53 MASTERSPLIT WP30 WOOD SPLITTER Part Order no Item Note Pcs. 55306630 Crossblade 4-section 30404 Adjustment handlebar for crossblade 30403 Middlebar for crossblade adjustment 30414 Crossblades adjustment 30413 Middleplate for crossblade adjustment 55307040 Feed table fixed 30416 Slideplate for piston 55307050...

  • Page 54: Conveyor

    MASTERSPLIT WP30 CONVEYOR...
  • Page 55 MASTERSPLIT WP30 CONVEYOR Part Order no Item Note Pcs. 30705 Conveyor bracket 10732 Conveyor support 10714 Rubberplate 10730 Support for lower end 30703 Bottomplate of conveyor drive side 90149 Spring 30701 First part of conveyor 10725 Hinge lower left lower left...

  • Page 56: Electric Engine

    MASTERSPLIT WP30 ELECTRIC ENGINE...
  • Page 57 MASTERSPLIT WP30 ELECTRIC ENGINE Part Order no Item Note Pcs. 10901 Elecrical motor 380 V / 7,5 kW/ 1500 rpm 10902 Elecrical motor 220 V / 7,5 kW/ 1500 rpm 10903 Starter complete, 380 V 10904 Starter complete, 220 V...

  • Page 58: Combustion Engine

    MASTERSPLIT WP30 COMBUSTION ENGINE...
  • Page 59 MASTERSPLIT WP30 COMBUSTION ENGINE Part Order no Item Note Pcs. 11001 Combustion engine 13 hp, Vanquard 11002 Combustion engine with electrical start 13 hp, Vanquard 31003 Combustion engine 13 hp, Honda 31005 Combustion engine with electrical start 13 hp, Honda...

  • Page 60: Transportation Base, For Public Roads, Extra Equipment

    MASTERSPLIT WP30 TRANSPORTATION BASE, FOR PUBLIC ROADS, EXTRA EQUIPMENT...
  • Page 61 MASTERSPLIT WP30 TRANSPORTATION BASE, FOR PUBLIC ROADS, EXTRA EQUIPMENT Part Order no Item Note Pcs. 10802 Wheeldisc + tire 10808 Coupling 30803 Pullbeam mobil 10811 Cam plate bracket 10809 Cam plate 30807 Axle without brakes 30809 Light set 30812 Fastening for fender...

  • Page 62: Transportation Base, Extra Equipment

    MASTERSPLIT WP30 TRANSPORTATION BASE, EXTRA EQUIPMENT NOTE! NOT FOR PUBLIC ROADS Part Order no Item Note Pcs. 10802 Wheeldisc + tire 10808 Coupling 30801 Extension for pullbeam Mobil 10811 Cam plate bracket 10809 Cam plate 30807 Axle without brakes 10807...

  • Page 63: Shaft And Loaders, Extra Equipment

    MASTERSPLIT WP30 SHAFT AND LOADERS, EXTRA EQUIPMENT Part Order no Item Note Pcs. 30501 Beam 30502 Lifter arms Extra equipment 30503 Lifters midbeam Extra equipment 55307060 Hook Extra equipment 30505 Lock 30507 Feed table support 55306640 Roll 30303 Frame of support roller...

  • Page 64: Crossblade, 6-Section, Extra Equipment

    MASTERSPLIT WP30 CROSSBLADE, 6-SECTION, EXTRA EQUIPMENT Part Order No. Item Note Pcs. 55306415 Crossblade 6-section, extra equipment...
  • Page 65 Send faulty parts, carriage paid, to the manufacturer for inspection. Repairs will be con- ducted by Farmi Forest Oy or an authorized expert. The warranty is valid only if the bottom part of this page is filled in and returned to the manufacturer within 14 days of receipt of the product.

  • Page 66: Product Registration Form

    PRODUCT REGISTRATION FORM Date of delivery:_____/_____ 20_____ Dealer: Dealer’s address: Dealer’s tel: Product and type: Serial number: Return to the manufacturer Date of delivery:_____/_____ 20_____ Dealer: Dealer’s address: Dealer’s tel: Customer: Customer’s address: Customer’s tel: E-mail: Product and type: Serial number:...
  • Page 68 Farmi Forest Corporation Ahmolantie 6 FIN-74510 Iisalmi, Finland Puh. +358 (0)17 83 241 Fax. +358 (0)17 8324 372 www.farmiforest.fi...

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Mastersplit wp36

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