Table of Contents
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SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, OPERATED AND MAIN-
TAINED, A HOUSE FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. FAILURE TO
FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN
DEATH. CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION
INSPECTION REQUIREMENTS IN YOUR AREA.
Do Not Discard This Manual: Retain for Future Use
0888
WinterWarm
Small Insert
cover
4/01
Winter Warm
Small Insert
Homeowner's
and Operating
Manual
For Use in North America
2000888
5/06 Rev. 13
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Table of Contents
Related Manuals for Vermont Castings WinterWarm Small Insert 2080
Summary of Contents for Vermont Castings WinterWarm Small Insert 2080
- Page 1 SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, OPERATED AND MAIN- TAINED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
- Page 2 WinterWarm Small Insert Thank you for purchasing a Vermont Castings WinterWarm Small Insert, an efficient fireplace carefully engineered to bring you the latest in wood combustion principles and modern foundry technology. While it can be used to transform a traditional masonry fireplace into a powerful heater, it is also designed to be installed into a listed factory-built fireplace where no masonry fireplace and chimney exists.
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Page 3: Specifications & Dimensions
WinterWarm Small Insert EPA Emissions Rating ...gph, catalytic 2.1* Range of heat output* ... 8,700 - 31,100 Btu/hr Maximum heat output** ... 30,000 Btu/hr Area heated*** ... 1,000 sq. ft. Size of wood splits ... 18” (460mm) Fuel Capacity ... 30lbs. (13.5kg) Loading ...Front Flue size ... - Page 4 WinterWarm Small Insert Installing the WinterWarm Small Insert into an existing masonry or factory-built fireplace is an effective way to add an efficient heater to your home. The existing fire- place and chimney must meet certain requirements. Requirements for Existing Fireplaces The WinterWarm Small Insert is listed for installation within a properly built masonry or heat circulating, ma- sonry-type fireplace that is constructed in accordance...
- Page 5 When the insert is installed in a factory-built fire- place: • The factory-built chimney must meet type HT requirements of UL 103, ULC S629M or UL 127- 1988, or be re-lined from the insert to the chimney top. General Considerations / U.S. •...
- Page 6 WinterWarm Small Insert Fireplace Minimums A. Width at Face 26¹⁄₂” (673mm) B. Width at 9” depth 26¹⁄₂” (673mm) C. Depth 14¹⁄₂” (370mm) D. Height at Face 21¹⁄₂” (540mm) E. Height at 15¹⁄₂” depth 21¹⁄₂” (540mm) Fireplace Maximums H. Lintel depth 9¹⁄₂”...
- Page 7 Shadow Tray United States A. 16“ (410 mm) 18” (460 mm) B. 8” (203 mm) 8” C. 41” (1040 mm) 41” (1040 mm) FP1095 Fig. 5 Unless your fireplace and hearth are constructed over WWsi Hearth a dirt floor (or unpainted concrete over dirt), you must use a 4/3/01 djt floor protector that satisfies the above requirements.
- Page 8 WinterWarm Small Insert 3. Install the Chimney Connector Starter Pipe. (Not supplied) • Mark and drill two 5/16”, (8mm) holes 1⁵⁄₈” (41mm) from the lower edge of the pipe. Locate the holes on an axis that will be perpendicular to the fireplace opening when the pipe is installed.
- Page 9 Your WinterWarm Insert’s Controls and What They Do All WinterWarm Small Insert controls are conveniently located on the front. (Fig. 8) Three controls regulate the performance of your Winter- Warm Small Insert: The primary air control supplies oxygen for the fire. The damper directs air flow within the fireplace.
- Page 10 WinterWarm Small Insert The Fans Two fans deliver a steady stream of warm air into the room. Use the fall-away handle, (used to operate the damper), to control fan settings. (Fig. 11) The fan speed should be set at “low” when operating at low to medium burn rates.
- Page 11 How To Build and Sustain a Wood Fire A WinterWarm Small Insert leaves the factory with the combustor installed. In the United States, it is against the law to operate this wood heater in a manner inconsistent with operating instructions in this manual, or if the catalytic combustor is deactivated or removed.
- Page 12 WinterWarm Small Insert Follow these guidelines as you start and maintain the fire, and remove the ashes. 1. Open the stove damper, and open the primary air control fully. 2. Lay some crumpled newspapers on the bottom grate. Place on the paper six or eight pieces of dry, finely-split kindling.
- Page 13 In Fireplace Insert installations, over-sized chimneys can produce less effective results than those that are properly sized, and interior chimneys usually perform better than those located outside the house. Different results may be experienced even in the same installation if you switch from burning good, dry wood to wood that is partially rotted or inadequately seasoned.
- Page 14 WinterWarm Small Insert Keep Your WinterWarm Small Insert Look- ing New and Working Its Best Care of the Cast Iron Surface An occasional dusting with a dry rag will keep the painted cast iron of your WinterWarm Small Insert look- ing new.
- Page 15 Adjust the Damper as Needed Examine your WinterWarm Small Insert’s damper after the first 50 hours of use and adjust it if necessary. Thereafter, check the damper at least once a year and adjust as needed. To inspect how well the damper seals, first make sure the fire is out and the WinterWarm Small Insert is cool.
- Page 16 WinterWarm Small Insert How to Replace Gaskets Your WinterWarm Small Insert uses rope-type fiber- glass gaskets to make a tight seal between some parts. With use, particularly on those parts that move, gaskets can become brittle and compressed and can begin to lose their effectiveness.
- Page 17 Care of the Catalytic Combustor Your wood heater contains a catalytic combustor which should be inspected regularly and replaced periodically to ensure proper operation. It is illegal in the United States to operate this wood heater in a manner inconsistent with operating instructions in this manual, or if the catalytic element is deactivated or removed.
- Page 18 WinterWarm Small Insert If replacement of the refractory package is required, proceed to #10. 10. Remove 1/4-20 x 1/2” hex head screw from the damper tab holding the damper link to the damper and let the link drop down. 11. Remove the two (2) 1/4-20 x 1¹⁄₂” hex head screws and washers holding the damper housing to the stove back and drop the damper housing out of the stove.
- Page 19 • Disconnect the flue liner or vent connector from the flue collar of the stove. • Slide the firechamber forward until you have ac- cess to the fireplace opening. • Inspect the flue. You can now inspect the smoke shelf area and the chimney.
- Page 20 WinterWarm Small Insert Appendix: Catalytic Combustor In any chemical reaction, including the combustion process, there are certain conditions which must be met before the reaction can take place. For example, a reaction may require a certain temperature, or a certain concentration of the reactants (the combustion gases and oxygen), or a certain amount of time.
- Page 21 Draw-down Kit CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. WinterWarm Small Insert Model 2080 Item Description 1. Bottom 2. Bottom Leg 3. Shadow Tray 4.
- Page 22 WinterWarm Small Insert WinterWarm Small Insert Model 2080 (continued) Item Description 25. Coil & Shaft, Thermostat Assy. 26. Side Trim Panel 27. Thermostat Cover 28. Gate Frame II 29. Left Burnplate 30. Right Burnplate 31. Grate 32. Andiron 33. Retainer 34.
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Page 23: Limited 1 Year Warranty
Limited 3 Year Warranty CFM Corporation warrants that this woodburning stove will be free of defects in material and workmanship for a period of three years from the date you receive it, except that the catalyst, thermostat assembly, handles, glass door panels, cement, and gasketing shall be warranted as described below. - Page 24 CFM Corporation 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www.cfmcorp.com © CFM Corporation...