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Vermont Castings VM508K Assembly Procedures
Vermont Castings VM508K Assembly Procedures

Vermont Castings VM508K Assembly Procedures

Knock down models

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VM508K / VM658K Assembly Procedures
Tools Required: Knife or scissors, Phillips or Robertson (square head)
screwdriver, 7/16" and 3/8" wrench or ratchet. The use of a manual
screwdriver is strongly recommended. A power drill may cause damage
to the unit or stripping of the protective coating.
CAUTION: This grill is intended ONLY to be used as a cart model, this grill cannot be built
into an enclosure.
CAUTION: The assembly of this grill requires two (2) people.
WARNING: Some parts may have sharp edges; to avoid injury, wearing gloves during assem-
bly, lifting or moving the grill is recommended. Protective eyewear and long sleeves are also
strongly recommended.
NOTE: Remove the protective plastic coating from the stainless steel, failure to do so will void the
warranty.
Knock Down Models
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Model VM508K Shown
50004825 12/07 Rev. 3 En

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Summary of Contents for Vermont Castings VM508K

  • Page 1 VM508K / VM658K Assembly Procedures Tools Required: Knife or scissors, Phillips or Robertson (square head) screwdriver, 7/16” and 3/8” wrench or ratchet. The use of a manual screwdriver is strongly recommended. A power drill may cause damage to the unit or stripping of the protective coating.
  • Page 2 VM508K / VM658K Assembly NO NEED TO RETURN TO THE STORE Product Under Manufacturer’s Warranty? PAS BESOIN DE RETOURNER AU MAGASIN Des questions sur l’assemblage? De l’information sur les pièces? Le produit est-il garanti par le fabricant? Appelez-nous sans frais États-Unis : 1-800-668-5323...
  • Page 3 Remove four (4) corner posts from main box. CAUTION: Heavy cook grates are lo- cated: For VM508K - inside front left corner post. For VM658K - inside rear left and rear right corner posts. For both models, the gas line is located inside the front right side corner post. Remove the sleeve and protective plastic coverings.
  • Page 4 VM508K / VM658K Assembly Step 1: Unpack Carton and Verify Contents Condiment Right VM658K Box 10 Box 9 VM658K Carton Contents Condiment Tray Right (1) Condiment Tray Left (1) Box 1 (50004815) Marinating Tray (1) Caster (2) Caster w/Brake (2)
  • Page 5 50004825 Figure 1 Front Caster Rear Casters w/Brake Flange Down ���� ������ ������� ���� Figure 2 1/4-20 x 5/8” Bolts (50000181) Flange Down ���� ������ ������ ����� VM508K / VM658K Assembly 1/4-20 Nuts (50001176) B141 Corner Post B142...
  • Page 6 VM508K / VM658K Assembly Step 4: Attach Brace Support to Metal Corner Post Parts Required: (1) Brace Support Left (1) Brace Support Right (8) #10-24 x 3/8” Screws (50004268) Figure 3 Attach brace support left to the top of the metal corner post.
  • Page 7 Attach back panel to the back of the unit using four (4) #10-24 x 3/8” screws. NOTE: For VM508K LP models, attach tank re- tainer. For VM658K LP models attach pull out tank assembly. (Follow Pull Out Tank assembly instruci- tons) For all NG models, attach 1¹⁄₂”...
  • Page 8 VM508K / VM658K Assembly Step 8: Attach Grease Cup Holder Parts Required: (1) Grease Cup Holder (2) #10-24 x 3/8” Screws (50004268) Figure 7 Attach grease cup holder to the bottom of the left brace support. Figure 7 #10-24 x 3/8” Screws (50004268) CAUTION: Some parts may have sharp edges;...
  • Page 9 ���� 50004825 ������ ����� ���� Figure 8 Skirt Left Assembly Skirt Front Assembly Skirt Corner Assembly VM508K / VM658K Assembly Leveling Glide Skirt Front Assembly Skirt Left Assembly Skirt Right Assembly Inverted View B148 ���� �������� ����� ����...
  • Page 10: Step 10: Attach Side Panels

    VM508K / VM658K Assembly Step 10: Attach Side Panels Parts Required: (2) Side Panels (8) #10-24 x 3/8” Screws (50004268) NOTE: Remove protective layer from side panels. Figure 10 Place side panel, with cutout at bottom, against two (2) corner posts.
  • Page 11 ����� CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or mov- ing the grill is recommended. 50004825 VM508K / VM658K Assembly CAUTION: This step requires a minimum of 2 people. Parts Required: (8) 1/4-20 x 1/2” Screws (50000913)
  • Page 12 VM508K / VM658K Assembly Step 13a: Secure Hose to Upper Door Brace (Model VM508K) Parts Required: (1) Hose Bracket (2) #6-32 x 3/8” Screws (50002433) Figure 13a Attach hose bracket to the door upper brace with two (2) #6-32 x 3/8” screws.
  • Page 13 (2) #10-24 x 1/2” Screws (50000337) (4) #6-32 x 3/8” Screws (50002433) Condiment Trays Support Shelf Front U-Type Fastener Detail U-Type Fastener ���� �������� ������� ���� VM508K / VM658K Assembly #6-32 x 3/8” Screw (50002433) U-Type Fastener B160 Right Side Shelf...
  • Page 14 VM508K / VM658K Assembly Step 16: Attach Right Shelf Assembly to Grill Parts Required: Right Shelf Assembly (1) Right Shelf Assy. (Step 5) (4) 1/4-20 x 1¹⁄₂” Screws (50001383) (2) #10-24 x 1/2” Screws (50000337) Figures 15 & 16 Loosely screw in (4-5 turns) four (4) 1/4-20 x 1¹⁄₂” screws to the side of the grill.
  • Page 15 CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or mov- ing the grill is recommended. 50004825 Figure 17 #10-24 x 1/2” Screws (50000337) ���� ������ ���� ������ ���� VM508K / VM658K Assembly #10-24 K-lock Nuts (50000182) Heat Shield Marinating Tray B183 Figure 18 Marinating Tray...
  • Page 16: Step 20: Install The Battery

    VM508K / VM658K Assembly Step 18: Attach Side Burner Assembly Follow Side Burner Assembly Instructions to assemble side burner to unit. Step 19: Attach Knobs Parts Required: VM508K: (5) Knobs VM658K: (6) Knobs Figure 19 NOTE: Depending on your model, your grill may require 5 or 6 knobs.
  • Page 17 Step 22: Install the Internal Components Parts Required: VM508K: (4) Sear Plates (3) Cooking Grates (1) Warming Rack VM658K: (5) Sear Plates (4) Cooking Grates (1) Warming Rack Figures 22 & 23 Carefully place each of the sear plates side by side inside the barbecue. Make sure the semicircular finger groove is facing toward the front of the grill.
  • Page 18 VM508K / VM658K Assembly Step 23: Interior Shelf Installation (Model VM658K) Parts Required: (2) #10-24 x 3/8” Screws (50004268 (1) Rod (1) Washer Nylon (50000192) (1) 10-24 Pan Quad. Nut (10006126) (1) Interior Shelf Figure 24 Place two (2) 10-24 x 3/8” screws on the threaded holes located on left side panel. Install the rod in hole in bottom panel.
  • Page 19 CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly, lifting or mov- ing the grill is recommended. 50004825 Figure 26 B119 ���� ���� ��������� ���� Figure 27 VM508K / VM658K Assembly B120 B240 ����...
  • Page 20 CFM Corporation 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www.cfmcorp.com...

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Vm658k