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Safety Upgrade Instructions
Important: Switch the appliance off, isolate the gas supply to the appliance and
ensure that the appliance is completely cool before continuing any further.
Cast Iron Fascia
1. Unscrew and remove the ignition bar knob
(See figure 1).
2. Remove the lower front casting by lifting and
pulling forward (See figure 2).
3. Remove two screws located behind the upper
decorative casting (See figure 3).
4. Remove the Fascia by gentle pulling the top of
the fascia forward. Two retaining clips hold the
top of the fascia. Once clear of these the fascia
can be lifted clear of the lower bottom fascia
brackets (See figure 4)
These instructions are for the
Valor Legend Ultra
(Model 837 AN and 837 AP)
1. Removal of Fascia
3002783/01
Date: June 2002.
© Valor Heating
Figure 1. Removal of ignition bar
knob.
Figure 2. Removal of lower front
casting.
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Summary of Contents for Valor Valor Legend Ultra 837 AN
- Page 1 Safety Upgrade Instructions Valor Legend Ultra Important: Switch the appliance off, isolate the gas supply to the appliance and ensure that the appliance is completely cool before continuing any further. Cast Iron Fascia 1. Unscrew and remove the ignition bar knob (See figure 1).
- Page 2 Safety Upgrade Instructions Standard fascia – three or four sided. Unscrew and remove the ignition bar knob (See figure 1). Remove the Fascia by gentle pulling the top of the fascia forward. Two retaining clips hold the top of the fascia. Once clear of these the fascia can be lifted clear of the lower bottom fascia brackets (See figure 4).
- Page 3 Safety Upgrade Instructions 2. Removal of bushing from ignition bar For models fitted with a locating bracket (See figure 5) 1. Remove the self-tapping screw from the ignition bar locating bracket (See figure 5). 2. Place a suitable flat instrument on the underside of the bushing and lift the bushing clear of the mounting bracket (see figure 6).
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Page 4: Replacing The Gas Valve
Safety Upgrade Instructions 3. Replacing the Gas Valve Refer to figure 8. 1. Loosen the screw attaching the ignition bar to the top of the gas valve. 2. Lift the ignition bar clear of the gas valve spindle. 3. Supporting the elbow with a wrench, unscrew the nut to the inlet elbow on the gas valve. - Page 5 Safety Upgrade Instructions Important Note: When connecting the ignition bar to the top of the gas valve it is important that the arm of the microswitch is behind the ignition arm (See figure 9). Ensure that when the ignition bar is depressed the microswitch arm does not pass over the top of the ignition arm.
- Page 6 Safety Upgrade Instructions 5. Relief Panel operation The relief panels on the underside of the firebox should be held in place by their spring retainers, but should be capable of opening when the pressure within the firebox becomes too great. •...
- Page 7 Safety Upgrade Instructions 6. Adjusting the height of the ignition bar When refitting the Fascia it is important that the height of the ignition bar is adjusted to ensure smooth operation. The height of the ignition bar can be adjusted to suit the slot in the fire front. The adjustment must be made before the window is refitted as follows: Locate slots in the fascia over the claws at the sides of the main appliance (figure.
- Page 8 Safety Upgrade Instructions If the ignition bar does not locate satisfactorily through the fascia, loosen the screw securing the ignition bar sleeve (figure. 13). Adjust the height of the ignition bar so that it can rotate freely through the slot. Retighten the sleeve screw.
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Page 9: Final Review
Safety Upgrade Instructions Replace the ceramic fuel effect bed as below Place the lower rear log in the support cradles at the back of the firebox (See figure 14). Place the upper rear log on top of the lower rear log. The pegs in the lower log locate in the holes in the upper log (figure 15). - Page 10 Safety Upgrade Instructions Place the front log in the opening of the firebox base cover. Slide the log forward as far as it will go (See figure 16). Place the left cross log (stamped “L” underneath) over the front and rear logs. Locate the cross log over the peg in the front log and into the channel in the rear log (See figure 17).
- Page 11 Safety Upgrade Instructions Place the right front log (stamped “R” underneath) over the other logs. Locate it over the peg in the front log and into the channel in the rear log (See figure 18). • Without replacing the glass window, fit the fascia. Check for smooth operation of the ignitor lever.
- Page 12 Safety Upgrade Instructions Advise the customer that: - 1. The battery should be replaced each season. 2. If for any reason the fascia has been removed the smooth operation of the ignition lever must be checked. If it is not smooth then the appliance must not be used until rectified by a qualified person.
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