Maintenance - PCC FTI PowerPak FT-B100 Series Operation, Maintenance, And Repair Manual

S 5.0: M
ECTION AINTENANCE
5.0.1 Check Oil Level
1. Be sure hydraulic cylinder or other tool is fully retracted.
2. Remove the battery from the pump.
3. Place the pump on a level surface.
4. Visually check the oil level by looking through the hydraulic reservoir sight glass. Reservoir is FULL
when oil level is about halfway between the top and bottom of the sight glass. Refer to Figure 5.0-1.
5. If the oil level is low:
a. Add oil as described in Section 5.0.3.
5.0.2 Hydraulic Oil Information
Use only Enerpac HF hydraulic oil when adding additional oil or when performing an oil change. Enerpac HF
hydraulic oil is available from Fatigue Technology.
Recommended use only Enerpac HF hydraulic oil. Use of other oils may result in damage to pump
components. Such damage is not covered under the product warranty.
5.0.3 Adding Oil
1. Be sure hydraulic cylinder or tool is fully retracted.
Disconnect hydraulic hoses.
2. Remove the battery from the pump.
3. Place the pump on a level work surface.
4. Remove SAE #10 plug from cover plate.
5. Slowly fill the reservoir with new oil until level is about halfway between the top and the bottom of
the hydraulic reservoir sight glass. Refer to Section 3.1 for oil requirements.
DO NOT overfill. Be certain that all hydraulic cylinders are fully retracted before adding any oil. Over filling
hydraulic reservoir may cause damage to the pump.
5.0.4 Oil Change
Change the hydraulic oil in the pump reservoir at least once a year or whenever it is suspected that the oil has
become contaminated.
To properly drain and refill the reservoir, change the oil as described in the following steps. Refer to Figure
5.0-1.
1. Be sure hydraulic cylinder or tool is fully retracted.
2. Remove the battery from the pump.
3. Disconnect hydraulic hoses from pump.
FT-B100 Series pumps are equipped with a 1.75 gallon [6.6 liter] hydraulic reservoir. Be sure the pan or
container is large enough to hold all the drained oil.
4. Place a suitable pan or container or appropriate capacity under the hydraulic reservoir drain plug.
5. Remove hydraulic reservoir drain plug.
6. Allow used oil to drain completely from reservoir.
7. Clean hydraulic reservoir drain plug and remove any metal shavings (plug is magnetic).
8. Reinstall hydraulic drain plug.
9. Refill hydraulic reservoir with new oil.
Dispose of used oil in accordance with all applicable laws and regulations.
Fatigue Technology 401 Andover Park East
830959-REV A
Seattle, WA • USA 98188-7605
Tel: (206)246-2010 Fax: (206)244-9886
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