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Model 22AF
OWNER'S MANUAL
SOLID FUEL
WARM AIR FURNACE
*FOR INSTALLATION AS A CENTRAL FURNACE
*CERTIFIED UNDER ANSI/UL 391 & CAN/CSA-B366.1-M91
Keeping North America W
Keeping North America W
Keeping North America W
Keeping North America W arm Since 1869
Keeping North America W
CAUTION:
READ ALL INSTRUCTIONS CARE-
FULLY BEFORE STARTING THE
INSTALLATION OR OPERATING
THE FURNACE
S
C
U
S
UNITED STATES STOVE COMPANY
227 Industrial Park Road
P.O.Box 151
South Pittsburg, TN 37380
(423) 837-2100
•DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•
arm Since 1869
arm Since 1869
arm Since 1869
arm Since 1869
IMPROPER INSTALLATION MAY VOID
YOUR WARRANTY
DO NOT USE THIS FURNACE
IN A MOBILE HOME OR TRAILER
C
U S
R
851533A
1
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Related Manuals for USSC Ashley 22AF
Summary of Contents for USSC Ashley 22AF
- Page 1 Keeping North America W arm Since 1869 CAUTION: READ ALL INSTRUCTIONS CARE- FULLY BEFORE STARTING THE INSTALLATION OR OPERATING THE FURNACE UNITED STATES STOVE COMPANY IMPROPER INSTALLATION MAY VOID DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER 227 Industrial Park Road P.O.Box 151...
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Page 2: Tools And Materials Needed
CONGRATULATIONS! You've purchased one of America's Finest Wood and Coal Burning Furnaces. By heating with wood and coal you're helping to CONSERVE AMERICA'S ENERGY! Wood is our Renewable Energy Resource. Please do your part to preserve our wood supply. Plant at least one tree each year. Future generations will thank you. - Page 3 Your Furnace has the following labels. Read and obey all labels. DANGER: RISK OF FIRE OR EXPLOSION. DO NOT burn garbage, gasoline, drain oil, or other flammable liquids. WARNING: FIRE HAZARD. DO NOT operate with fire draft exceeding .06 inches W.C. DO NOT operate with fuel loading or ash removal doors open.
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Page 4: Rules For Safe Installation And Operation
RULES FOR SAFE INSTALLATION AND OPERATION Read these rules and the instructions carefully. Failure to follow them will cause a hazard that could result in death, serious bodily injury, and/or property damage. Check your local codes. This installation must comply with their rulings. Do not install this furnace in a mobile home or trailer. - Page 5 RULES FOR SAFE INSTALLATION AND OPERATION CARING FOR PAINTED PARTS - This furnace has a painted outside jacket, which is durable but it will not stand rough handling or abuse. When installing you furnace, use care in handling. Clean with soap and warm water when furnace is not hot.
- Page 6 MODEL 22AF DIMENSIONS FIG. 1 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
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Page 7: Locating The Furnace
LOCATING THE FURNACE The furnace should be located in the same room as the central system and as close as possible, but no closer than 9". There should be no wall between the furnace and the warm air outlet duct that is connected directly to the warm air outlet plenum of the central furnace. -
Page 8: Chimney Connection
FIG. 4 MASONRY CHIMNEY Before using an existing masonry chimney, clean the chimney and inspect the flue liner to be sure it is safe to use. Make repairs before attaching the furnace. See Page 4, item 5. Look at Fig. 4. The connector pipe and fittings you will need to connect directly to a masonry chimney are shown. -
Page 9: Rules For Connector Pipe Installation
RULES FOR CONNECTOR PIPE INSTALLATION The crimped end of the chimney connector fits inside the furnace flue collar. Install additional chimney connector and elbow with the CRIMPED END TOWARD THE FURNACE. This will allow any condensa- tion in the flue to run back into the furnace. Use 6"... - Page 10 CONNECTION OF CHIMNEY CONNECTOR TO A MASONRY CHIMNEY Figure 8 shows how to connect the chimney connector of a heater to a masonry chimney through a combustible wall. There are five allowable ways that a chimney connector can be connected to a masonry chimney by passing through a combustible wall.
- Page 11 PART A, FIGURE 8 (FIGURE 8 CONTINUED ON NEXT PAGE) MINIMUM 12 IN. TO COMBUSTIBLES Use a minimum 3-1/2" thick brick masonry wall framed into the combustible wall. A fireclay liner (ASTM C315 or equivalent) having a 5/8" minimum wall thickness must be used and it must be at least 12" away from any material that could catch fire.
- Page 12 PART B FIGURE 8 - (FIGURE 8 CONTIN- UED) PART C FIGURE 8 TWO VENTILATED AIR CHANNELS EACH 1 INCH. CONSTRUCTED OF SHEET STEEL. PART D FIGURE 8 PART E - (Figure 8) In addition to the methods shown by A, B, C, and D of Figure 8, a listed factory-built wall pass-through system may be purchased and installed according to the instructions packaged with it to provide a safe method of passing chimney connector through a combustible wall for a connection to a masonry chimney.
- Page 13 BLOWER & COMPONENT ASSEMBLY - Attach the Fan Limit Control Bracket to the rear of the furnace with four(4) of the #10 x 1/2 Tek screws provided in the parts bag. Install the Honeywell Limit Control (1) to the bracket with two(2) of the #10 x 1/2 Tek screws provided in the parts bag.
- Page 14 MODEL 22AF WIRING DIAGRAM - LOAD BREAK OFF LINE JUMPER FOR LOW VOLTAGE GROUND VAC, IMPORTANT: POWER SUPPLY WIRING MUST NOT BE LESS THAN 90 CENTIGRADE. LOAD LIMIT LINE Honeywell LIMIT SWITCH WIRE NUTS ELECTRICAL JUNCTION BOX BLOWER MOTOR •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
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Page 15: Installation
Please see all methods of Installation in Appendix at the rear of this booklet. This is a furnace, not a free standing stove. You must direct heated air from 12" outlet away from the furnace, or it will not function properly. 1. -
Page 16: Power Failure Instructions
POWER FAILURE INSTRUCTIONS: Operation after loss of power Remove filter if provided. Do not expect to keep home at normal temperatures. Do not load fuel above bottom of feed door. Set Fuel door and Ash door spin draft maximum closed per the factory installed stops. - Page 17 CENTRAL INSTALLATION (U.S. & CANADA) (FIGURE 12) ADD-ON INSTALLATION (U.S. ONLY) (FIGURE 13) •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 18 ALTERNATIVE PARALLEL INSTALLATION WIRING DIAGRAM This unit is certified for parallel installation with exitsting forced air-gas or oil fired furnace (U.S. Only) TO GAS/OIL/ELECTRIC TRANSFORMER POWER SUPPLY GAS/OIL/ELECTRIC POWER SUPPLY JUNCTION BOX CENTRAL FURNACE BLOWER MOTOR COMBINATION CONTROL WOOD FURNACE BLOWER MOTOR CAUTION!
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Page 19: Operating Instructions
OPERATING INSTRUCTIONS COAL FUEL Egg size (1-3/16" or larger) bituminous coal for residential furnaces, or any of the specially packed fireplace coals can be used. Coal with a low ash content (2% to 6%) is recommended. WOOD FUEL Hardwood, 18" to 26" should be split and air dried (seasoned) for 6 months. -
Page 20: Service Hints
Do not expect a furnace to draw. It is the chimney that creates the draft. Smoke spillage into the house or exces- sive build-up of water or creosote in the chimney would keep it from functioning properly. Correct the problem before using this furnace. - Page 21 MODEL 22AF - PARTS •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 22 83274 3/8-16 Lock Nut 83503 3/8-16 x 2-1/2 Carriage Bolt N/S = Not Shown MODEL 22AF - PARTS LIST (Order ONLY if the entire Assembly is needed) (Order ONLY if the entire Assembly is needed) •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 23 APPENDIX INSTALLATION A NOTE: ANTI-BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION. •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 24 APPENDIX INSTALLATION B NOTE: ANTI-BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION. •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 25 APPENDIX INSTALLATION C NOTE: ANTI-BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION. •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 26 APPENDIX INSTALLATION D (U.S. ONLY) INSTALLATION E (U. S. ONLY) •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 27 APPENDIX INSTALLATION F INSTALLATION G •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 28 Bad blower motor. a) Registers are closed. b) Duct work improperly installed. c) Improper wiring between central furnace and Model 22AF. a) Blower control set too low. b) Bad blower control. Blower control cut off set too low. a) Blower control cut off set too high.
- Page 29 NOTES •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 30 NOTES •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
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Page 31: Heating With Wood
TYPE WEIGHT (LBS. CU. FT., DRY) Hickory White Oak Red Oak Beech Sugar Maple Black Oak Yellow Birch Red Maple Paper Birch Elm/Sycamore Red Spruce •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• HEATING WITH WOOD PER CORD EFFICIENCY RANKING 4500 4100 3900 3800 3700 3700... - Page 32 WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST: 1. THE PART NUMBER 2. THE PART DESCRIPTION 3. THE MODEL NUMBER: 22AF 4. THE SERIAL NUMBER:____________________ UNITED STATES STOVE COMPANY 227 INDUSTRIAL PARK ROAD SOUTH PITTSBURG, TN 37380 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...