Orion AD-5 Instruction Manual
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Orion AD-5 Instruction Manual

Auto drain trap
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Instruction Manual
Orion Auto Drain Trap
AD-5
●This product is designed specifically for "industrial
purposes; great care must be taken when handling it.
●Please read this manual carefully to ensure correct use
of this product.
●Be sure to keep this manual at hand.
CAUTION

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Summary of Contents for Orion AD-5

  • Page 1 Instruction Manual Orion Auto Drain Trap AD-5 CAUTION ●This product is designed specifically for "industrial purposes; great care must be taken when handling it. ●Please read this manual carefully to ensure correct use of this product. ●Be sure to keep this manual at hand.
  • Page 2 Thank you for purchasing one of our products. We would greatly appreciate your purchasing Orion's product. To ensure correct use of the product in good condition, please read this manual carefully and operate it correctly. Information (mechanisms, specifications, etc.) in this manual is subject to change without notice;...

  • Page 3: Table Of Contents

    Contents Safety Precautions...……………………………………………………………………………………2 Locations of warning labels on this product………………………………………………………….3 Precautions that should be observed to obtain best results from this product…………………...4 Part names………………………………………………………………………………………………4 Principle of operation..……….…………………………………………………………………………5 How to use this product………………………………………………………………………………...6 Installation……………………………………………………………………………………………….7 Inspection and maintenance……………..……………………………………………………………8 How to identify the cause of a problem and Troubleshooting…………………………………….11 Replacement parts and consumable parts………………………………………………………….13 How to install an optional part………………………………………………………………………..14 Storage (if you are not using this product for a long period of time)……………………………..14...

  • Page 4: Safety Precautions

    Safety Precautions Cautions on using (Warning/ Cautions) WARNING Improper handling may cause death or serious injury. ompressed air from inside the pressure vessel Before Remove any c cleaning / maintenan ce / inspection. The compressed air, if remained in it, gushes out of it to cause injuries. Perform correct installation work in accordance with this manual.

  • Page 5: Locations Of Warning Labels On This Product

    Safety Precautions Locations of warning labels on this product Locations of warning labels on this product The warning labels illustrated below are regarded as extremely important in consideration of the major issues that have been reported so far. Be sure to read these labels before use. If the information on any of the labels cannot be read due to dirt or damage, please contact the dealer that you purchased this product from and replace them with new ones.

  • Page 6: Precautions That Should Be Observed To Obtain Best Results From This Product

    ●Precautions that should be observed to obtain best results from this product 1. Be sure to use this product within its allowable ranges; if you fail to do so, it may break down. Model AD-5 Fluid used Compressed air drainage Operating pressure 0.29～0.98...

  • Page 7: Principle Of Operation

    Principle of operation 1. A small amount of air leaks from inside the cap through the auxiliary pipe, flowing to the drainage side; the pressure inside the bowl (A) gradually becomes higher than that inside the cap (B). 2. Disc moves up due to the pressure difference. 3.

  • Page 8: How To Use This Product

    If you prefer a quieter system for environmental reasons, it is recommended to install an optionally available muffler (for AD-5); or use a float type Auto Drain Trap (FD-10-A) in place of this product. For details, see the optional parts, consumables, and replacement parts on page 12 and contact the dealer that you purchased the product from.

  • Page 9: Installation

    Installation Installation location Installation location 1. Make sure that the incoming air and ambient temperatures are 60℃ or lower. 2. Do NOT use this product at an ambient temperature of 2℃ or lower. If it is used at 2℃ or lower, the water trapped in this product may freeze.

  • Page 10: Inspection And Maintenance

    Installation Installation method CAUTION ●Perform correct drain piping work. Incorrect piping may result in water/air leakage. Installation method ■Diameters of connected pipes Diameter of pipe connected to drain inlet Rc 1/2 Diameter of pipe connected to drain outlet Rc 1/2 ■Installation and drain piping 1.
  • Page 11 Daily inspection and maintenance Daily inspections / Monthly maintenance Daily inspections ■Inspection of Auto Drain Trap Visually inspect the Auto Drain Trap every day. ・Check air is not leaking (except outlet). ・Check that the Auto Drain Trap operates correctly (drains water at regular intervals). ・Check that no foreign matter is accumulated in the bowl.
  • Page 12 Daily inspection and maintenance Monthly maintenance 4. Cleaning of inside of bowl (1) Turn the ring counterclockwise to remove it. (2) Remove any foreign matter from the screen with air blow. (3) Flush the bowl with water and wipe it dry with aclean cloth. Do NOT use any detergent to clean the bowl.

  • Page 13: How To Identify The Cause Of A Problem And Troubleshooting

    Daily inspection and maintenance Monthly maintenance ●If you loosen the cap by a tool applying force to its dodecagonal portion the thread on the cap may become damaged due to its deformation; it could not work well as a result. Do NOT loosen the cap with such a method.
  • Page 14 Troubleshooting How to identify the cause of a problem How to identify the cause of a problem ■If the bowl is not drained of water: Wash the inside of the Screen is clogged. Bowl and cap. Wash the inside of the Disc is clogged.

  • Page 15: Replacement Parts And Consumable Parts

    Replacement parts ■Parts that need inspection and replacement Replace the parts listed below if they are judged to need replacement during disassembly and cleaning. (Disc, packing, washer, O-ring, filter, cap, and main body.) ■When to replace them: Part name To be replaced at intervals of: Filter 1.5 years Packing...

  • Page 16: How To Install An Optional Part

    How to install an optional part Installing a muffler assembly (part No. 03006716010) Close Street elbow 1. Remove any water from the Auto Drain Trap. (1) Close the ball valve. (2) Loosen the drain plug. Silencer 2. Remove the street elbow. (1) Remove the silencer and nipple from the street elbow.

  • Page 17: Specifications

    ■About functionality service components: ・Functionality service components are parts required for maintaining the product's functionality. ・Orion will maintain the functionality service components for this product for at least 7 years after its production termination. ■How to request after-sale services ・To request inspection or repair, contact your dealer and provide the following information.

  • Page 18: External Dimensions

    External dimensions Unit : mm...
  • Page 20 K No.0544 ’13.7.12 C TG TY...

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