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Eastsign P Series User Manual

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SMSLP20190819
Eastsign
LaminatorPSerise
UserManual
Eastsign

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  • Page 1 SMSLP20190819 Eastsign LaminatorPSerise UserManual Eastsign...

  • Page 2: Table Of Contents

    Eastsign Content Chapter1.Introduction----------------------------------------------------------- 01 Chapter2.SafetyInstruction----------------------------------------------------- 02 Chapter3.Specifications--------------------------------------------------------- 05 Chapter4.Structure----------------------------------------------------------------06 Chapter5.Installation------------------------------------------------------------ - 1 4 Chapter6.UsageofMachine----------------------------------------------------- -15 Chapter7.LaminatingProcess--------------------------------------------------- 19 Chapter8.Problemsandsolution----------------------------------------------- 22 Chapter9.Maintenance----------------------------------------------------------- 23 Chapter10.Warranty------------------------------------------------------------- - 26 Contactus---------------------------------------------------------------------------- 27...

  • Page 3: Chapter 1. Introduction

    Eastsign Chapter 1. Introduction 1.1Description Thank you for purchasing H series laminator. H series is the newly developed pressure and high-speed laminator in 2016. In addition to the traditionalfunctionofcoldlamination,warmassistcoldlamination,auto- peeling of liner paper and print take-up, it has the new function of increasing the laminating pressure. The function can effectively improve...

  • Page 4: Chapter2.SafetyInstruction

    Eastsign Chapter2.SafetyInstruction Read the safety instructions and familiarize yourself with the main structure, performance and operation measures before starting the machine. Trainings and examination is recommended when condition requires. In the operation and maintenance, please be aware of the warning symbols on the machine andproceedwithcautiontopreventhazardsandensuresafety.
  • Page 5 Eastsign 2.2SafetyParts 2.2.1Emergency Incaseofemergency,presstheredbuttontoshutofftheelectric,roller stopped. Turn the button clockwise, the button will rise up automatically. Press “ on”  from control panel, the roller can start to rotate. Note： Pleasepressthebuttonimmediatelywhenemergency！ 2.2.2SafetySensor Safetysensorlocatesinfrontofrollerandsupportshaft.Therollerstops rolling when hands or object get close to the sensor. To run again the machine,turnontheswitchonthecontrolpanel.Inordertoprotectthe...
  • Page 6 Eastsign 2.3.8Cleaningbyrotatingtheroller.Topreventfrompartialdamageforthe roller,don’ tcleanatsinglepoint. 2.3.9Checktoseeifthepowersupplycableandthefootpedalconnection cablearebrokenonaregularbasistoavoidelectricshock...

  • Page 7: Chapter3.Specifications

    Eastsign Chapter3.Specifications 3.1SpecificationsoftheMachine...

  • Page 8: Chapter4.Structure

    Eastsign Chapter4.Structure 4.1Listofparts 1.Caster2.Bracket 3.Shaft4.leftcabinet 5.E-stop6.Feedingtable 7.Pressureplate8.Roller 9.Linerrewind10.Controlpanel 11.Rightcabinet12.handcrank 13.Footpedal 1.Powerconnection2.Mediarewind 3.Idlerbar4. Filmunwind 5. Tensionknob 6. E-stop 7. Mainmotor 8. Pedalswitchconnector...
  • Page 9 Eastsign 4.2FootPedal Footpedalisanotherwaytocontrolthestartandstoprollerrotating.Step onthefootpedal,pressthedirectionbuttontoadjustthespeed,thenthe rollerruns,rollerstopswhenloose. Note:Thesafetysensorcan’ tbeusedwithfootpedaltogether.Pleasepay moreattentiontoprotectyourhandsduringfootpedaloperation. 4.3Feedingtableandpressureplate Feedingtableandpressureplateareusedtoputtensiononmediaand parallelwithfilmedge.Feedingtablecanbepivotedupviathearm,and thetensioncanbeadjustedbythespringinsideofframe.Thetableshould bepivotedupwheninsertprints/laminationfilmorcleartheroller; Pressureplateisremovable;itshouldbetakenawaywhenputtingmedia in,andputbackafterpreparationwork. Pressureplatetakenanduse： Liftandtakeoffthepressureplate.Insertscrewintheholesofpressure platetoputback.
  • Page 10 Eastsign 4.4TopandBottomRoller Topandbottomrollersarethekeycomponentofthelaminatorandthey directly affect the quality of laminating and titled image. Both top and bottom is silicon roller for this machine. The advantage is good heating andacidandalkaliresistance;preventadhesionfromcoldlaminatingfilm. Thebottomrolleriscontrolledbymotor,thetoprollerrotatedbyfriction Notice:Don’ tputyourhandsorfingerbetweentopandbottomroller,in case,PressE-stop. 4.5Idlerbar&Castors Theidlerbarisusedtosmooththefilmwhengothroughin ‘  S’ direction, sothefilmisasflataspossiblebetweentherollers. A Total four castors for this machine; they can be locked to prevent...
  • Page 11 Eastsign 4.6Unwind/rewindshafts Fiveshaftsforthismachine,theyarefilmlinerrewind(A),filmunwind(B), media rewind(C), media unwind (D) and backing paper unwind (E), they areexchangeabletoeachother.Itismotorizedshaftforlinerrewindand media rewind, non-power for film unwind, media unwind and backing paper unwind. Take off the key from saddles then move out one side of shaft.Forassembly,leftsidefirst,thedrivenendofeachshaftisslottedto engageakey.Threerubberstripontheshafttoholdthepapertube.
  • Page 12 Eastsign 4.8Pressurelimit Thisdevicelimitthespaceofpressureplate.Inordertoprotectspeed controller,thehandcrankisnotabletousewhenreachthelimitspace whichmeansmaxrollerpressure. Note:Itisadefaultposition,Donotadjust. 4.9Heater One 1300W stainless heater inside the roller, Don’ t touch the connection endincaseofelectricshock.OneTCOisinstalledinonesideofheaterto cut off the heating in case there is something wrong with the heater if it continuallywarmuptillalarmtemp. Note:checkthenutsperiodically,ifitisloose,fastenitintimetoavoidthe componentsbroken.Poweroffwhenchangingtheheater....
  • Page 13 Eastsign 4.10Linerdistancesensor Linerdistancesensoristomeasuretherollerheightandthesignalwillbe displayedonthecontrolpanelindicator,whichwillbeonwhentheroller gotocertainheight. Note:Itispresetbeforedelivery,pleasedon’ tmakeanychangesduring maintenance. 4.11Drivesystem Film unwind driveliner take up through the sprocket wheel. The running speed is different because the number of teeth of the two sprockets is different,youcanadjustthetwobraketensionknobtochangethespeed ratio. Motordriverollerandmediatakeupthroughthesprocketwheel.
  • Page 14 Eastsign 4.12ControlPanel A.Usedtosettheheatingtemperature. B.Displaysthecurrenttemperatureandthesettingtemperature. C.Startorstoptheheatingfunction. D.Startorstopthemotor. E.Controltherotationdirectionoftheroller. F.Startorstopthemachine. G.UsedtoindicatethecurrenttemperatureinFahrenheitorCelsius. H.Controlthespeedoftheroller. I.Pressureindicator Temperatureset:Therollertemperaturecontrolledbytheheating button,themonitorindicatesrollertemperaturein6s. Specificationssetting:Pressandhold: “  ” for3secondtoenterinthe specificationsetting； Press “  ” toshowD-1,D-2,D-3,D-4,D-5inorder；  ENDtoindicatetheendofsetting； Pressupanddownbuttontoregulate thevalueofspecification； Ifthebuttonsarenotpressedinminute,the specificationsettingstatewillbeautomaticallyended....
  • Page 15 Eastsign Note: Thespecificationsaresetbeforeshippingfromthefactory.Donotchange thespecificationsatrandom.Itnormallytakes20minutesforthetop rollertoreachthetemperatureof50℃. Itisnormalthatthetemperaturedisplaydifferstheroomtemperature whenstartheating.

  • Page 16: Chapter5.Installation

    Eastsign Chapter5.Installation 5.1Note: 5.1.1Beforeunpacking,carefullycheckifthereisdamageforthepacking andmachineduringtransportation. 5.1.2Afterunpacking,checkiftheservicepartsarecorrectasthepacking list. 5.1.3Theinstallingplaceshouldbeprovidedenoughspaceforoperatingand freeofdust,novapor,nocorrosivegas,nocombustibleorexplosive substancearound.Keepthemachineawayfromwindblowingplace, otherwisewillaffecttherollertemperaturewhichmightaffectthe laminatingquality. 5.1.4Afterinstallation,adjusteachcastertoreachlevelground.Thecasters onlybeusedonevengroundforshortdistancemovement. 5.1.5Pleasemovecarefullysinceitisheavyequipment 5.2MachineInstallation 5.2.1Takeoutthemachinefromcrate 5.2.2Shaftassembly （ Referto4.3） 5.2.3Takeofftheredsupportingpartsonbothendofroller(RefertoA). 5.2.4Connectthefootpedalandwiringasfollowingillustration. 5.2.5Turnonthemachine,rollerisrotating.Maketriallaminatingif everythingiswellandcheckthelaminationresult.

  • Page 17: Chapter6.UsageOfMachine

    Eastsign Chapter6.UsageOfMachine 6.1PowerConnection 6.1.1Powercable:Itwasinstalledthestandardpowersupplyplug,before plugin,pleasecheckyourpowersupplyvoltageissameasthe machine'sratedoperatingvoltage,alsoshouldverifytheaccesstothe socketisinrequirements,andhaveagoodgrounding,andthecapacity islargeenough. 6.1.2Mainswitch:Itisinstalledintherearofmachine(Coldseriesisthe rockerswitch,andWarmseriesistheairbrakeswitch),theswitchhas twopositions,uptoopen,downtoclose. 6.2Footpedal Footpedalisanotherwaytocontrolthestartandstoprollerrotating.Step on the foot pedal, press the direction button to adjust the speed, then the rollerruns,rollerstopswhenloose.Pluginandlockthescrewbeforeusing Note:Theprotectsensorcan’ tbeusedwithfootpedaltogether 6.3Emergencybutton In case of emergency, press the red button to shut off the electric, roller stopped. Turn the button clockwise, the button will rise up automatically....
  • Page 18 Eastsign 6.6Frictionpadcheckingandreplacement 6.6.1Checkandreplacethefrictionpadinperiod,itisconsumableparts 6.6.2Frictionsystemformediaunwind:itiscombinedbybracket,metal frictionpad,fiberfrictionpad,spring,springbracketandblackhandle. Adjustpressureonspringbyrotatingthehandle.Whentheshaft rotating,thekeyconnectsfiberfrictionpadandbrackettocreate friction,theshaftrotatingcontrolledbyfriction.Thefrictionpadcreate friction,thefrictionpadwillbewearandtearduringusing.Replacethe frictionpadwhenfrictiondisappeared Waystoreplace:takeoffthehandle,spring,fiberfrictionpad,metal frictionpad,thenchangeanewmetalfrictionpad. 6.6.3Frictionsystemofmediarewind:itiscombinedbybracket,metal frictionpad,fiberfrictionpad,spring,springbracketandblackhandle. Adjustpressureonspringbyrotatingthehandle.Whentheshaft rotating,thekeyconnectsfiberfrictionpadandbrackettocreate friction,theshaftrotatingcontrolledbyfriction.Therewindshaft controlledbymotor,atthesametime,rewindsprocketdrivenby frictionrotation.Whentheshaftrotating,thekeyconnectsfiberfriction padandbrackettocreatefriction,theshaftrotatingcontrolledby friction.Thefrictionpadcreatefriction,thefrictionpadwillbewearand tearduringusing.Replacethefrictionpadwhenfrictiondisappeared. Waystoreplace:takeoffthehandle,spring,fiberfrictionpad,metal frictionpad,thenchangeanewmetalfrictionpad. 6.6.4Frictionsystemforfilmunwind:itiscombinedbybracket,metal frictionpad,fiberfrictionpad,spring,springbracketandblackhandle. Adjustpressureonspringbyrotatingthehandle.Whentheshaft rotating,thekeyconnectsfiberfrictionpadandbrackettocreate friction,theshaftrotatingcontrolledbyfriction.Thefrictionpadcreate friction,thefrictionpadwillbewearandtearduringusing.Replacethe frictionpadwhenfrictiondisappeared. Waystoreplace:takeoffthehandle,spring,fiberfrictionpad,metal frictionpad,thenchangeanewmetalfrictionpad. 6.6.5Frictionsystemforlinerrewind:itiscombinedbybracket,metal frictionpad,fiberfrictionpad,spring,springbracketandblackhandle. Adjustpressureonspringbyrotatingthehandle.Whentheshaft rotating,thekeyconnectsfiberfrictionpadandbrackettocreate friction,theshaftrotatingcontrolledbyfriction.Thefrictionpadcreate friction,thefrictionpadwillbewearandtearduringusing.Replacethe frictionpadwhenfrictiondisappeared.
  • Page 19 Eastsign 6.7Adjustrollerparallelismandpressure 1.Rollerbearingsaddle2.Nutforpressuresetting 3.PressureSpring4.Nutforparallelsetting 5.Boltforpressure6.Bearingblock 7.Slidingguider Topandbottomrollersarethekeycomponentofthelaminatorandthey directlyaffectthequalityoflaminatingandtitledimage.Therollersare parallelbeforeshipment.Therollerwillbeunparalleledduetotheshaking intransportation.Followingbelowsteptoadjusttherollerparallelism. 6.8Adjustingthepressureoftheroller 6.8.1Theunbalancepressurefortopandbottomrollermaycausethetilted andwrinklingproblem.Themethodofadjusting: 6.8.2Takearecordforthetiltedside.Turnoffthemachineandtakeoffthe sidecover.Perindicatedonthephoto,rollerbearingsaddle(1)and bearingblock(6)isconnectedbyonebolt,onwhichispressure spring(3)andnut(2).Thereare2nutsforsettingpressure,thebottom oneshouldbefastenedoncetheadjustmentisdone. 6.8.3Whentheimageistiltedonleftside,theleftsidepressuremustbe biggerthanrightside.Adjusttheboltstoreducethepressure.Itshould bepossibletokeepsameadjustmentforboltsonbothside. Note:Measurethelengthfortwospringandkeepthesameheight. 6.8.4Whentheimageistiltedonrightside,theleftsidepressuremustbe smallerthanrightside.Adjusttheboltstoincreasethepressure. Note:checkthespringchangeswhenputmaxpressureonthemachine afteradjustment.Ifnochange,itwillcausethespringdamageduring laminating.Ifnoextraspacetoadjustonleftsidespring,pleasetryto adjustonrightside. 6.8.5Afteradjustment,fastenthenuts. 6.8.6Putontheleftsidecover. 6.8.7Adjustmentprinciple:iftheimageisoff-trackingtotheleftside,the pressureoftheleftsideishigherthantherightside.Loosenthespring ontheleftsidetoreduceitsdeflection.
  • Page 20 Eastsign 6.9RollerParallelismAdjustment 6.9.1Thegapis1-2mmbetweenbottomandtoproller,ifthegapisn’ tthe same,takearecordforthesmallergapside.Makethehandwheelfeel loose,turnoffthemachine,opentheleft(right)sidecover.Loosethe parallelnut(4),therollerwillbeupiftighteningdownthebottomnut, thentightenthetopnut;otherwise,itwillbedown. 6.9.2Therollerisparallelbeforeshipment.Therollerparallelcan’ tbe changed.Pressureshouldbeadjustedfirstwhenhavethetilted problem.Onlyadjustthelocationofthenutwhentherollerisn’ t parallel.Rollerpressureshouldbeadjustedaccordinglyafterchange thelocationofthenut.

  • Page 21: Chapter7.LaminatingProcess

    Eastsign Chapter7.LaminatingProcess 7.1LaminationPrinciples  Coldlamination  Hotlamination 7.2Operation Laminationisanexperiencedandmoretechnicalwork.Startersshouldbe underguidanceofanexperiencedtechnician.Followingislaminating instruction. 7.3Pre-heating 7.3.1Risethetoprollerandtakeoffthepressureboard. 7.3.2Turnonthemachine,pressrunningswitch,speedat1. 7.3.3Turnonheating,thesetuptemperatureis40-60℃forcoldlamination film.Turnofftherollerrotatingwhenreachthetemperature. 7.3.4Putthefilmrollontheshaft,inserttheshafttosidebracket.Pullout severalmetersbyhandandmakesuresometensionontheshaft. Adjustthefrictionbysidewheelifneeded.
  • Page 22 Eastsign 7.3.5Wrapthefilmaroundrollerandidlerbaraccordingtothediagram.Be carefulthatthefilmshouldbewithtensiononandeven. 7.3.6Whencoldlaminating,separatethelinerpaperandfilmbycutterand pastethelinerontherewind;buthotlaminating,nolinerpaper process. 7.3.7putthemediaontheshaftandadjustthefriction.Insertthemediain spacebetweenrollers.Benotedthatthemediashouldbeevenonthe workingtable,mediaedgealignwithfilmedgetoavoidwalking deviation.(alwaysoperatedbyfootpedal). 7.3.8Putthepressureplateinstablelaminatingprocess,putontheswitch, putthelaminatedmediaontheshaft,adjustthefrictiontomake automaticallytakeup. Note:thelaminatingperformanceisrelatedtothefrictionadjustmentof allshafts. 7.4NotesforOperation 7.4.1Placethelaminatoronastableflatsurfacewithgoodventilation. Don’ tputmuchstaffaroundthemachinetoavoidthenecessary problem. 7.4.2Thepowercordnotallowtoputongroundnorwithobjectontop. 7.4.3Makesuresuitablefrictiononallshafts.Adjustthefrictionofliner rewindertoseparatethefilm. 7.4.4Keeptheedgeflatofmediaandfilmroll. 7.4.5don’ trunsofastatthebeginning.Increasethespeedwhen everythingisrunningwell. 7.4.6makesurethemediaisdrytoguaranteethelaminatingresult. 7.4.7The “  U” shapereflectsnormalpressure,ifthe “  U” istoobig,decrease thepressuretogetgoodlaminatingresult.
  • Page 23 Eastsign 7.4.8Fortheissueinabovepictureindicatesthepressureistoosmall, pleaseincreasepressuretoimprove 7.4.9Iftheimageisoff-trackingontheleftrightofthemachine,itindicates thepressureontheleftsideishigherthanthatontherightside, pleasedecreasethepressure(seechapter4). 7.4.10Noneedheatingforcoldlaminationfilm.Ifyourworkingconditionis lowerthan10℃,pleaseheatto50℃togetsatisfiedperformance.

  • Page 24: Chapter8.ProblemsAndSolution

    Eastsign Chapter8.ProblemsandSolutions Firstofall,pleasecheckifanydestroypartsonyourmachine,ifso,repairthe brokenpartthenrunthemachine.

  • Page 25: Chapter9.Maintenance

    Eastsign Chapter9.Maintenance 9.1.1Onlyexperiencedoperatorcouldopenthecabinet,benoted followingmeasures. 9.1.2Don’ tuseabrasivecleanertocleanthemachinesurface. 9.1.3Checktherotationpartsregularlyandandfillhigh-temperature greasetolubricatethetwobearingsofheatingrollers. 9.1.4Donotwashthemachinewithwater.Thiscandamagetheelectrical circuits,causeelectricalshockorcorrosion. 9.1.5Duringmaintenance,don’ trunthemachine 9.1.6Duringmaintenance,don'tchange,moveanddismantlethesafety parts.Makesurethesafetypartsbeforeusing. 9.1.7Cutthepowersupplybeforedismantleandassembly. 9.2Maintenanceofrollers 9.2.1Themainrollersarethecriticalpartsofthemachine.Theydirectly relatestotheoutputqualityoflamination.Pleasemake maintenanceregularly. 9.2.2Lifttheupperrollersafterworktopreventdeformationofrollers. 9.2.3Makesuretheknifeorsharpitemswillnotscratchtherollers. 9.2.4Toextendthelifetimeoftherollers,pleaseensuretherollersare clean.pleaseremovetheadhesiveresiduebyapieceofflannelette withalcohol,detergentoreraser. 9.2.5Pleaseremovetheadhesiveresiduebyapieceofflannelettewith alcohol,detergentoreraser. -Stopheatingwhenwipingrollersandbesurethattemperatureis lessthan40degreesCelsius. -Gentlywipetherotatingrollers,andavoidconcentrationofwiping onepointtopreventpartialdamagerollersurface. -Cleanuptheresidualglueontherollers,otherwise,itwillaffectthe effectoflaminating. 9.2.6Rollerreplacement-Bottomrollerreplacement -Takeofftheleftsidecover -Removethesprocketandchain -Removethebottomblindrollerplate -ontheleftframe -Takeawaybottomroller -Replacethenewrollerandinstallitaccordingtotheprevioussteps.
  • Page 26 Eastsign 9.2.7Rollerreplacement-Toprollerreplacement -Takeofftherightsidecover -Removetherelevantconnectorsorwiring(heater,liftmechanical kits)bothinsideoftheleftandright -Removethetoprollerblindplateontheleftframe -Takeawaytoproller -Replacethenewrollerandinstallitaccordingtotheprevioussteps. -Attention:Aboveinformationisforreferenceonly,followedby manufacturer’ sinstructionisneededifsomethingincorrector wrong.Poweroffismustbewhileroller’ sreplacementforsafety purpose. 9.3Cleaning 9.3.1Toextendthelifetimeofthemachines,pleaseensurethemachine areclean. 9.3.2Makesureenvironmentcleanandkeepawayfromobstacles. 9.4Checking Inordertoensureyoursafety,pleasecheckthesafetyofthemachine regularly.Ifyoufindfailuresinthecheck,pleaserefertothesectionof Troubleshootingandsolution.Ifyouneedtoresetthepressure,please refertothesectionofPressuresetting. 9.4.1Visualchecking -Visualcheckingpriortomaintenance. -Powersupplecableundamaged. -Casterisstable. -Anydamageonmachine....
  • Page 27 Eastsign 9.4.2Safetypartschecking -Emergencyswitch 1Turnonmachine 2presstheemergencyswitch,machinestopornot 3Turnonmachinewhenemergencyswitchison 4Releasetheemergencyswitch,turnonandstarttorunmachine. -Photocellchecking 1turnonthemachine 2rollerrotating 3hidethephotocell,checkrollerrotatingornot 4Movetheobstacle,checkrollerrotatingornot. Attention:Whenusethepedalswitch,theopticalswitchdoesnotwork....

  • Page 28: Chapter10.Warranty

    Eastsign Chapter 10. Warranty 10.1Thewarrantyforthemachinewillbeofferedwithinoneyearstating fromthedateofthecommercialinvoice. 10.2Whenfilingtheeachclaim,thebuyermustprovidedetailsofproblem andserialnumberwithclearpicturesorvideo. 10.3Eastsignshallnotbeliabletohonorthetermsofthiswarrantyifthe producthasbeenusedinanyapplicationotherthanthatforwhichit wasintended,orifithasbeensubjectedtomisuse,abuse,accidental damage,modification,improperwiring,improperrepair,incorrect repairorimproperinstallationprocedures. 10.4Ifthemachineisunderwarranty,partswillbeprovidedfree,the buyerwillberesponsiblefortheshippingcost. 10.5Ifthemachineisnotunderwarranty,partsandshippingcostwillbe charged. 10.6FillinthewarrantyforminEastsignwebsiteonceyoureceivethe machine.  http://www.eastsign.com/warranty_form.php mationonour Website:http://www.eastsign.com/warranty_form.php...

  • Page 29: ContactUs

    Eastsign Contactus Eastsign International Ltd Hong Kong Headquarter Rm 1818,18/F., Shatin Galleria,18-24 Shan Mei Street, Fotan, N.T., Hong Kong T e l :+852 2117 0098 info@eastsign.com Eastsign International Ltd Shenzhen Branch 28I, Tower C, Lvgem Square, 6009 Shennan Avenue, Futian District, Shenzhen, China Te l :+86 755 8296 8521 info@eastsign.com...

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