Toshiba G2020 Series Installation Manual
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Toshiba G2020 Series Installation Manual

Mms kit
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MMS KIT
INSTALLATION MANUAL
480/480 V
500/750 kVA
Document: 4GBH0111 Rev. A
March 2020

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Summary of Contents for Toshiba G2020 Series

  • Page 1 MMS KIT INSTALLATION MANUAL 480/480 V 500/750 kVA Document: 4GBH0111 Rev. A March 2020...
  • Page 3 If additional information or technical assistance is required call TOSHIBA Customer Support Center at 8773, or write to: Toshiba International Corporation, 13131 West Little York Road, Houston, TX 77041-9990 Attn: UPS Product Manager. Keep this manual with the UPS equipment.
  • Page 4 TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual.

  • Page 5: Table Of Contents

    Table of Contents Table of Contents ................................iii List of Tables ..................................iv List of Figures ................................... iv How to use this Manual.............................. 1 Notice Icons ............................... 1 Qualified Personnel ............................2 OVERVIEW ................................3 MMS KIT parts list ..............................4 MMS Parts Location ..............................
  • Page 6 List of Tables Table 3-1 Parts list of MMS KIT............................4 Table 6-1 Dip switch setting ............................14 List of Figures Figure 2-1 Parallel-connection between UPSs ....................... 3 Figure 3-1 MMS KIT parts identification ......................... 5 Figure 4-1 MMS parts location (Rear side of door) ......................6 Figure 4-2 MMS parts location (Inside of landing cabinet) .....................

  • Page 7: How To Use This Manual

    Prohibit: A prohibit symbol shows the act the user or the service personnel should NEVER perform during the UPS installation, operation or service work. PROHIBIT Safety Recommendations: If any problems are encountered while following this manual, contact the Toshiba Customer Support Center. G2020 MMS KIT Installation Manual – 4GBH0111A...

  • Page 8: 1.2 Qualified Personnel

    1.2 Qualified Personnel Only qualified persons are to install, operate or service this equipment according to all applicable codes and established safety practices. A qualified person must: Read this entire instruction manual carefully. Be skilled in the installation, construction or operation of the equipment and aware of the hazards involved. Be trained and authorized to safely energize, de-energize, clear, ground, lockout and tag circuits in accordance with established safety practices Be trained and authorized to perform the service, maintenance or repair of this equipment...

  • Page 9: Overview

    OVERVIEW TOSHIBA G2020 Uninterruptible Power Supply Systems (UPS) need an MMS KIT whenever two or more UPSs are installed in parallel operation configuration. Every UPS requires an MMS KIT installed to allow it to complete the communication circuit with other UPSs.

  • Page 10: Mms Kit Parts List

    MMS KIT parts list Table 3-1 Parts list of MMS KIT Part # Part name Remarks Parallel Interface board: IFAU-09* (IF1) Parallel Control board: TLCR-E* (PC1) Ferrite Core: E2530MRC Flat Cable (TLCR-E* - UPHR-X*) 50p CN91, 350mm Multi-conductive cable (TLCR-E* - IFAU-09*) 34p CN92, 1420mm Multi-conductive cable (TLCR-E* - IFAU-09*) 20p CN93, 1420mm...

  • Page 11: Figure 3-1 Mms Kit Parts Identification

    Part #1: Parallel Interface board (IFAU-09*) Part #2: Parallel Control board (TLCR-E*) Part #3: Ferrite Core Part #4: Flat Cable (50p) Part #5: Multi-conductive cable (34p) Part #6: Multi-conductive cable (20p) Part #7-10: Wire (GNDC-FG, GNDD-FG) Part #11: Wire (EGND, ZGND) Part #13-15: Screw (M3, M4, M5) Part #12: Spacer Part #19: Label(NOTICE)

  • Page 12: Mms Parts Location

    MMS Parts Location Upper part of door #11: Wire To UPS cabinet #3: Ferrite core #2: TLCR-E #5: Cable #8: Wire #7: Wire #6: Cable #4: Cable UPHR-X* Figure 4-1 MMS parts location (Rear side of door) G2020 MMS KIT Installation Manual – 4GBH0111A...

  • Page 13: Figure 4-2 Mms Parts Location (Inside Of Landing Cabinet)

    To UPS cabinet (Through hole) #19, #20: Labels #5: Cable #9: Wire #6: Cable #11: Wire #1: IFAU-09 #10: Wire #21: Panel Figure 4-2 MMS parts location (Inside of landing cabinet) G2020 MMS KIT Installation Manual – 4GBH0111A...

  • Page 14: Figure 4-3 Diagram Of Mms Kit Installation

    #3: Ferrite core #11: Wire Through hole Ground bus bar (Upper left) Ground bus bar #9: Wire #2: TLCR-E* #1: IFAU-09 #4: Cable #8: Wire #6: Cable #7: Wire #5: Cable #10: Wire Inside of landing cabinet UPS cabinet Rear of door Figure 4-3 Diagram of MMS kit installation G2020 MMS KIT Installation Manual –...

  • Page 15: Installation Procedure

    Installation procedure Prior to the installation of the parts, confirm that the AC input breaker, AC output breaker, Bypass input breaker and DC breaker are turned off. (De-energize the interior of the UPS.) Then remove the metal cover plates from UPS. CAUTION Parallel Control Board (TLCR-E*) Upper left of UPS...

  • Page 16: Figure 5-3 Parallel Control Board (Tlcr-E*) Installation Procedure

    Step 1-1 Step 1-2   Screw spacers (#12) x 9pcs Install the parallel interface with spring washer (#16) and board TLCR-E*(PC1, #2) flat washer (#17) on the plate. on the spacers with M3 screws (#13). #2: TLCR-E* #12: Spacer #13: M3 Screw TLCR-E* UPHR-X*...

  • Page 17: Parallel Interface Board (Ifau-09*)

    Parallel Interface Board (IFAU-09*) Inside of landing cabinet Through hole Ground bus bar (Upper) M5 x 2 holes to mount a panel M4 hole to connect ground wire M3 x 9 holes for spacers to install parallel interface board (IFAU-09*) Ground bus bar (Side) Example of 750kVA...

  • Page 18: Figure 5-6 Parallel Interface Board (Ifau-09*) Installation Procedure (Continued)

    Step 2-3 Through Ground Bus bar hole (Upper) #14: M4 Screw  GNDC on the IF1 connects to the ground bus bar #9: Wire GNDC located in landing cabinet using the wire (#9) Ground and M4 screw (#14). Bus bar (Side) ...

  • Page 19: Figure 5-7 Parallel Interface Board (Ifau-09*) Installation Procedure (Continued)

    Step 2-5  Stick labels at the top of the plate where the panel (#21) doesn't hide them. #19: Label (NOTICE) #20: Label (MARK) #19: Label (NOTICE) #20: Label (MARK) Step 2-6  Install communication cables between UPSs. Please refer to APPENDIX in this document. ...

  • Page 20: Dip Switch Setting On Parallel Interface Board (Ifau-09*)

    Dip switch setting on parallel interface board (IFAU-09*) Setup Dip switches on Parallel Interface Board (IFAU-09*) according to Table 6-1. Dip Switch Dip Switch Position Position Figure 6-1 Dip switch location on parallel interface board (IFAU-09*) Table 6-1 Dip switch setting No.1 No.2 No.3...

  • Page 21: Appendix A Parallel Operation System Connection

    APPENDIX A Parallel operation system connection Toshiba Tie Cabinet (TTC) UPS-1 52MB Maintenance Bypass input Bypass Converter Breaker /Charger Inverter AC input AC output 52L1 Battery Breaker UPS-2 Bypass input Converter /Charger Inverter AC input AC output 52L2 52CS Output...

  • Page 22: Figure A-2 Diagram Of Power Wire And Control Wire Connection (For 2 - 4 Units In Mms)

    CN953 CB1IN cabling. CN952 CA2IN Use of UTP (Unshielded Twisted Pair) CN951 CA1IN Cable may cause malfunction. CN944 Toshiba Tie Cabinet (TTC) CB2OUT CN943 Signal CB1OUT NOTE OUTPUT CN942 Cabling TLAx and TLBx are redundant signal CA2OUT CN941 lines.

  • Page 23: Figure A-3 Diagram Of Communication Cable Connection (For 2 - 4 Units In Mms)

    In order to avoid interference to the parallel control communication, a. Keep the communication cables away from bus bars, cables and wires used for main circuit and grounding. NOTE b. Do not roll the communication cables into one even if they have extra length. No.1 UPS No.2 UPS No.N UPS...

  • Page 24: Figure A-4 Diagram Of Power Wire And Control Wire Connection (For 5 - 8 Units In Mms)

    CN953 cabling. CB1IN CN952 CA2IN Use of UTP (Unshielded Twisted Pair) CN951 Cable may cause malfunction. CA1IN CN944 Toshiba Tie Cabinet (TTC) CB2OUT CN943 Signal NOTE CB1OUT OUTPUT CN942 Cabling TLAx and TLBx are redundant signal CA2OUT CN941 lines.

  • Page 25: Figure A-5 Diagram Of Communication Cable Connection (For 5 - 8 Units In Mms)

    In order to avoid interference to the parallel control communication, c. Keep the communication cables away from bus bars, cables and wires used for main circuit and grounding. NOTE d. Do not roll the communication cables into one even if they have extra length. No.1 UPS No.2 UPS No.N UPS...
  • Page 26 This Page Left Intentionally Blank G2020 MMS KIT Installation Manual – 4GBH0111A...
  • Page 28 SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Rd., Houston, TX 77041 Tel: 855-803-7087 Fax 713-896-5212 US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204 www.toshibaups.com Printed in Japan...

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