WAGNER HERO 23D Service Manual
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WAGNER HERO 23D Service Manual

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Service manual
with electrical repair instructions
for electrically instructed persons
of the J. Wagner GmbH
HERO 23D
HERO 23
SF 23 PRO
2393847 F
02 / 2019

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Summary of Contents for WAGNER HERO 23D

  • Page 1 Service manual with electrical repair instructions for electrically instructed persons of the J. Wagner GmbH HERO 23D HERO 23 SF 23 PRO 2393847 F 02 / 2019...
  • Page 2 1. Faulty units may not be used. 2. Secure a Wagner spray gun with the securing lever at the trigger guard. 3. Ensure earthing. 4. Check the permissible operating pressure of the high-pressure hose and spray gun.

  • Page 3: Table Of Contents

    HERO 23D / Hero 23 / SF 23 Pro CONTENTS Contents ELECTRICAL REPAIR INSTRUCTIONS SAFETY REGULATIONS FOR AIRLESS SPRAYING 4 Flash point ___________________________________4 BASIC PRINCIPLES ________________________ 21 Explosion protection ___________________________4 Electrically instructed person __________________ 21 Danger of explosion and fire from sources of...

  • Page 4: Safety Regulations For Airless Spraying

    HERO 23D / Hero 23 / SF 23 Pro SAFETY REGULATIONS SAFETY REGULATIONS FOR DANGER OF INJURY FROM THE SPRAY JET AIRLESS SPRAYING Attention, danger of injury by injection! Never point the spray gun at yourself, other persons or animals.

  • Page 5: Max. Operating Pressure

    HERO 23D / Hero 23 / SF 23 Pro SAFETY REGULATIONS 1.12 MAX. OPERATING PRESSURE USE OF UNITS ON BUILDING SITES AND WORKSHOPS The permissible operating pressure for the spray gun, spray gun accessories, unit accessories and high-pressure hose The unit may only be connected to the mains network via a...

  • Page 6: Setup On An Uneven Surface

    HERO 23D / Hero 23 / SF 23 Pro SAFETY REGULATIONS / TECHNICAL DATA 1.20 SETUP ON AN UNEVEN SURFACE TECHNICAL DATA The front end must always point downwards in order to avoid China/EU/AUS sliding away. If possible do not use the unit on an inclined surface since the...
  • Page 7 HERO 23D / Hero 23 / SF 23 Pro TECHNICAL DATA Taiwan Japan Voltage : 110 V AC, 60 Hz Voltage: 100 V 100 V 50 Hz 60 Hz Fuses : 16 A time-lag Fuses: 15 A time-lag Unit connecting line : 6 m long, 3 x 2 mm²...

  • Page 8: Repairs At The Unit

    HERO 23D / Hero 23 / SF 23 Pro REPAIRS AT THE UNIT REPAIRS AT THE UNIT Switch the unit off. Before all repair work: Unplug the power plug from the outlet. INLET VALVE Disassembly 1. Place the enclosed 30 mm wrench on the housing (1).

  • Page 9: Outlet Valve

    HERO 23D / Hero 23 / SF 23 Pro REPAIRS AT THE UNIT OUTLET VALVE PRESSURE CONTROL VALVE 1. Use a 22 mm wrench to screw the outlet valve from the 1. Insert regulator (10) and tighten it. paint section.

  • Page 10: Replacing The Power Cable

    HERO 23D / Hero 23 / SF 23 Pro REPAIRS AT THE UNIT REPLACING THE POWER CABLE This may only be carried out by a skilled elec- trician. No liability is assumed for incorrect installation. Switch the unit off. Before all repair work: Unplug the power plug from the outlet.

  • Page 11: Troubleshooting

    HERO 23D / Hero 23 / SF 23 Pro REPAIRS AT THE UNIT REMEDY IN CASE OF FAULTS TYPE OF WHAT ELSE? POSSIBLE CAUSE MEASURES FOR ELIMINATING THE MALFUNCTION MALFUNCTION Unit does not Unit fuse has triggered Let the motor cool down (you can also check start the LED on the PCB ->...

  • Page 12: Spare Parts

    HERO 23D / Hero 23 / SF 23 Pro SPARE PARTS SPARE PARTS SPARE PARTS HERO 23D, HERO 23, SF 23 PRO ITEM ORDER NO. DESIGNATION 2369454 Inlet 2388291 Inlet valve housing 2369455 Clamp 2393043 Inlet valve assy. (incl. pos. 4)
  • Page 13 HERO 23D / Hero 23 / SF 23 Pro SPARE PARTS Spare parts diagram HERO 23D...
  • Page 14 HERO 23D / Hero 23 / SF 23 Pro SPARE PARTS ITEM ORDER NO. DESIGNATION 9953696 Motor protection switch (China, CE, AUS) 9953681 Motor protection switch (Japan, Taiwan) 2393002 Oval-head tapping screw 4,2 x 45 (2 pcs.) 2393003 Oval-head tapping screw 4,2 x 25 (2 pcs.)
  • Page 15 HERO 23D / Hero 23 / SF 23 Pro SPARE PARTS 6 2391115 Rundschnur Spare parts diagram HERO 23D...
  • Page 16 HERO 23D / Hero 23 / SF 23 Pro SPARE PARTS ITEM ORDER NO. DESIGNATION 2389640 Label HERO 23D 2398248 Label SF 23 Pro 2393275 Label HERO 23 2393126 Socket head screw (8 pcs.) 2369493 Seal 2393127 Front cover assy.
  • Page 17 HERO 23D / Hero 23 / SF 23 Pro SPARE PARTS Spare parts diagram HERO 23D...

  • Page 18: Spare Parts List High-Pressure Filter (Accessory)

    HERO 23D / Hero 23 / SF 23 Pro SPARE PARTS SPARE PARTS LIST HIGH-PRESSURE FILTER SPARE PARTS LIST HOPPER 5L ITEM ORDER NO. DESIGNATION ITEM ORDER-NO DESIGNATION 0097 121 High-pressure filter HF- 01 compl. 0341 265 Hopper 5l, assy. (pos. 2-6) (pos.

  • Page 19: Spare Parts List Trolley

    HERO 23D / Hero 23 / SF 23 Pro SPARE PARTS SPARE PARTS LIST TROLLEY ITEM ORDER NO. DESIGNATION 2369570 Handle 13806 Sleeve 2396299 Half-hollow rivet 2369585 Cleaning cup 2393786 Cleaning cup holder 2369550 Bottom frame, cart 2369578 Foot, damping...

  • Page 20: Spare Parts List Suction System Japan

    HERO 23D / Hero 23 / SF 23 Pro SPARE PARTS LIST SUCTION SYSTEM JAPAN ITEM ORDER NO. DESIGNATION QTY. ITEM ORDER NO. DESIGNATION QTY. 2230341 Suction hose assy. 25×800 2240018 Hexagon nut 2230343 Return hose assy. 12×800 2240022 Hose clamp 20 2230342 Filter assy.

  • Page 21: Basic Principles

    HERO 23D / Hero 23 / SF 23 Pro BASIC PRINCIPLES ELECTRICALLY INSTRUCTED PERSON In order to carry out work on electrical systems and equipment, a person must at least have training as an electrically instructed person. However, an electrically instructed person is not authorised to autonomously set up, modify or repair electrical systems and equipment.

  • Page 22: Five Safety Rules

    HERO 23D / Hero 23 / SF 23 Pro Contents of BGV A3: The test as per BGV A3 is divided into a visual and a metrological test. Visual inspection: - Protective conductors (protection class I ) - Insulating parts...

  • Page 23: Categorisation Of Protection Classes

    HERO 23D / Hero 23 / SF 23 Pro Earthing and short-circuiting After ensuring safe isolation from the supply, the conductors and earthing must be connected together with short-circuit-proof earthing and shorting jumpers. With this measure, the upstream overcurrent protective devices trigger and the system is imme- diately isolated in the event of inadvertent restoration of power.

  • Page 24: Explanation Of Electric Variables And Components

    HERO 23D / Hero 23 / SF 23 Pro EXPLANATION OF ELECTRIC VARIABLES AND COMPONENTS Dimensional unit Arithmetic unit Explanation Electric current in ampere Electric voltage in volts Electric voltage in kilo-volts Apparent electric power Electric power in watts Electric power in kilowatts Electric power in kilowatt hours Ω...
  • Page 25 HERO 23D / Hero 23 / SF 23 Pro Operating voltage The operating voltage is the voltage present between the conductors during full function. External conductor External conductors are live conductors. Neutral conductor A neutral conductor is connected to the neutral point and star point, and is capable of contributing to the transmission of elec- trical energy.

  • Page 26: Functional Test Work Instructions

    HERO 23D / Hero 23 / SF 23 Pro FUNCTIONAL TEST WORK INSTRUCTION FUNCTIONAL TEST OF CORD SET 1. Ensure safe isolation from the supply before commencing work. 2. A multimeter or test buzzer should be used for testing. The function should be checked fi rst of all.

  • Page 27: Functional Test Of Switches/Buttons

    HERO 23D / Hero 23 / SF 23 Pro FUNCTIONAL TEST OF SWITCHES/BUTTONS 1. Ensure safe isolation from the supply before commencing work. 2. A multimeter or test buzzer should be used for testing. The function should be checked fi rst of all.

  • Page 28: Functional Test Of The Threephase Motor

    HERO 23D / Hero 23 / SF 23 Pro FUNCTIONAL TEST OF THE THREEPHASE MOTOR 1. Ensure safe isolation from the supply before commencing work. 2. A multimeter should be used for testing; this must be set to ohm (Ω) and tested.

  • Page 29: Replacing A 400 V Cord Set

    HERO 23D / Hero 23 / SF 23 Pro REPLACING A 400 V CORD SET 1. Ensure safe isolation from the supply before commencing work. 2. First of all loosen the strain relief until the cable can be freely moved.

  • Page 30: Replacing The Earthing Contact Socket

    HERO 23D / Hero 23 / SF 23 Pro REPLACING THE EARTHING CONTACT SOCKET 1. Ensure safe isolation from the supply before commencing work. 2. Loosen the fastening screws and remove the socket from the housing. 3. Loosen and remove all cables at the earthing contact socket, noting the contact confi guration.

  • Page 31: Replacing The Ac Motor

    HERO 23D / Hero 23 / SF 23 Pro REPLACING THE AC MOTOR 1. Ensure safe isolation from the supply before commencing work. 2. First disconnect the defective motor, noting the exact pin assignment. 3. Now replace the motor. 4. Observe the pin assignment noted in point 2 when connecting the individual wires.Also ensure secure contact when con- necting the wires.

  • Page 32: Machine-Specific Documents

    HERO 23D / Hero 23 / SF 23 Pro MACHINE-SPECIFIC DOCUMENTS CONNECTION DIAGRAM HERO 23D / SF 23 PRO...

  • Page 33: Connection Diagram Hero 23 (Japan)

    HERO 23D / Hero 23 / SF 23 Pro CONNECTION DIAGRAM HERO 23 (JAPAN)

  • Page 34: Connection Diagram Hero 23 (Taiwan)

    HERO 23D / Hero 23 / SF 23 Pro CONNECTION DIAGRAM HERO 23 (TAIWAN)

This manual is also suitable for:

Hero 23Sf 23 pro

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