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Toshiba 1600EP Series Instruction Manual

Single phase - 3.6-rohs/3.6/6/8/10/14/18/22
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Table of Contents
march 2008
part # 55288-002
manufactured in the USa
© Copyright 2008 toShiba international Corporation
all rights reserved.
UninterrUptible power SyStem (UpS)
Single phaSe - 3.6-rohS/3.6/6/8/10/14/18/22
1600EP SERIES
inStrUCtion manUal

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Table of Contents
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  Summary of Contents for Toshiba 1600EP Series

  • Page 1 2008 part # 55288-002 manufactured in the USa © Copyright 2008 toShiba international Corporation all rights reserved. UninterrUptible power SyStem (UpS) Single phaSe - 3.6-rohS/3.6/6/8/10/14/18/22 1600EP SERIES inStrUCtion manUal...
  • Page 3: Product Use And Warranty Restrictions

    Unintended Usage of toshiba products listed in this document shall be made at the customer’s own risk.
  • Page 4: Serial Number

    Unless otherwise specified, the warranty period for the UpS or UpS part is 36 months from the shipment date (see toshiba international Corporation bill of lading). Unless otherwise specified, the warranty period for a UPS battery is 24 months from the shipment date (see toshiba international Corporation bill of lading).
  • Page 5 Corporation reserves the right, without prior notice, to update information, make product changes, or discontinue any product or service identified in this publication. toshiba is a registered trademark of the toshiba Corporation. all other product or trade references appearing in this manual are registered trademarks of their respective owners.
  • Page 6 1600ep Series instruction manual...
  • Page 7: Table Of Contents

    Static-bypass mode (Stop operation) ...24 battery backup mode (on batteries) ...25 epo (emergency power off) Function ...25 audible alarm Functions ...26 Display and Keys ...27 Front panel layout ...27 liquid Crystal Display (lCD) Functions ...27 1600ep Series instruction manual ...24...
  • Page 8 ...44 parts replacement ...44 Optional Receptacle Panel Installation Instructions ...45 Optional MB (Maintenance Bypass) Units ...46 External Layouts/Dimensions/Shipping Weights ...48 Dimensional Data ...48 electrical Conduit Knock-out Data ...48 Unit and Shipping weights ...48 Index ...51 1600ep Series instruction manual...
  • Page 9: General Safety Instructions

    Symbols the symbols listed below are used throughout this manual. when symbols are used in this manual they will include important safety information that must be carefully followed. 1600ep Series instruction manual Safety Alert Symbol indicates that a potential personal injury hazard exists.
  • Page 10: Signal Words

    ATTENTION in capital letters without the safety alert symbol indicates a potentially hazardous situation exists, if not avoided, may result in equipment and property damage. 1600ep Series instruction manual avoided,...
  • Page 11: Important Safety Instructions

    UpS output and the load input. the maximum ambient operating temperature is 104 °F (40 °C). Battery servicing should be performed by qualified Toshiba representative only. Unauthorized personnel should not service batteries. Contact your toshiba authorized service center for battery replacement.
  • Page 12: Instructions Importantes Concernant La Sécurité

    ATTENTION ATTENTION misuse of this equipment may result in human injury and equipment damage. in no event will toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the use of this equipment.
  • Page 13: Product Description

    Application and Use toshiba 1600ep Series of on-line uninterruptible power system (UpS) provides continuous computer- grade AC power in a compact, high performance, and energy efficient unit. The UPS unit assures safe and reliable operation of critical office equipment.
  • Page 14: Inspection/Storage/Disposal

    It is illegal to dump lead-acid batteries in landfills or dispose of improperly. please help our earth by contacting the environmental protection agencies in your area, the battery manufacturer, or call toshiba toll-free at (877) 867-8773 for more information about recycling. (see page 47 for location) in the off position.
  • Page 15: Installation Precautions

    THE METAL OF CONDUIT IS NOT AN ACCEPTABLE GROUND. 1600ep Series instruction manual CAUTION WARNING pages 16 and 19.
  • Page 16: Operating Precautions

    LED. wait for at least the minimum time indicated on the label and ensure that the CHARGE LED has gone out before opening the door of the UpS once the UpS power has been turned off. Do not attempt to disassemble, modify, or repair the UpS. Call your toshiba sales representative for repair information.
  • Page 17: Equipment Warning Labels

    ID plate located on the rear side of the UPS unit, or in the boxes below. Date of last battery charge: 49455 WARNING 1600ep Series instruction manual This unit contains sealed lead acid batteries. Lack of preventative maintenance could result DANGER Battery fuse is always live.
  • Page 18 1600ep Series instruction manual...
  • Page 19: Ups Connections

    1 – if aC input power is 208 Vac rated, short terminals 11 and 12 with a jumper wire. Do not jumper terminal 13 to 12 or 11. Factory Setting is 208Vac. Use the jumper wire provided by Toshiba. DO NOT add any additional jumpers.
  • Page 20: Communication Interfaces

    (-3 to -15 V) to high (+3 to +15 V) Closed with normal supply power Common signal return Closed during bypass operation Closed at voltage drop Closed during inverter operation Closed at power failure (FACING CONNECTOR) in the UpS 1600ep Series instruction manual...
  • Page 21: Ups Stop Signal Operation

    POWER FAILURE UPS MODE BACKUP NORMAL NORMAL OS NORMAL OS SHUTDOWN OS SHUTDOWN PROCESS UPS STOP SIGNAL FROM OS CONTINUES OUTPUT UPS OUTPUT VOLTAGE CHECKING TIME TEMPORARILY CUTS OFF THE OUTPUT FOR 10 TO 20 SECONDS 1600ep Series instruction manual...
  • Page 22: Rs-232C

    RemotEye II Network Card the remoteye ii is an optional network card for the toshiba UpS. this card slides into a slot located on the back side (pages 47-48) of the UpS. the card provides a network, or lan-based communication interface for the UpS.
  • Page 23: Ups Specifications

    24 hrs. is necessary to obtain proper battery performance level before unit is placed in operation. 1600ep Series instruction manual 3.6 kVa (3.1 kw) (3.1 kw)
  • Page 24 Standard – hard wire Standard – terminal contacts only Standard (inV, byp, batt, lb, aC, Flt) Standard 6 kVa (5.1 kw) 8 kVa (6.8 kw) 50 hz 32 – 91 °F (0 – 33 °C) 2610 btU/hr 3482 btU/hr 1600ep Series instruction manual...
  • Page 25 Input/output figures rated for 240 volts. Output ratings given for 0.85PF are only valid when the input voltage is greater than 204 volts; otherwise, ratings given for 0.70pF are applicable. 1600ep Series instruction manual 3.6 kVa (3.1 kw) (3.1 kw) Unit enclosure is made from sheet metal meeting nema1 and Ul type 1 27.5 x 10.0 x 33.0 in.
  • Page 26 22 kVa (18.7 kw) 18 kVa < 5% 125 a / 277 V 18 kVa 5 min minimum minimum 288 VDC ±3% < .5 Vrms 75.0 a 225 a 1600ep Series instruction manual 22 kVa 5 min 3 min 91.6 a 275 a...
  • Page 27 204 volts; otherwise, ratings given for 0.70pF are applicable. at 6600 ft (2000 m) above sea level, output capacity should be derated by 3% 1600ep Series instruction manual 14 kVa (11.9 kw) 60 hz (0 – 40 °C) ; 50hz (0 – 33 °C) -20 –...
  • Page 28 5 x 7.3 x 18.2 in. (127 x 185 x 462 mm) enersys npX-35 51896 18 kVa (15.3 kw) 22 kVa (18.7 kw) 39.1 x 17.5 x 34.8 in. (993 x 444 x 889 mm) 1600ep Series instruction manual...
  • Page 29: Operating The Ups

    (Vnom) 144 Vdc alarm voltage (Vlow) 130 Vdc Shutdown voltage (Vmin) 114 Vdc 1600ep Series instruction manual VOLTAGE 100% BATTERY CAPACITY 3.6 kVa 6 kVa 8 kVa 216 Vdc 216 Vdc 288 Vdc 288 Vdc 288 Vdc 288 Vdc 288 Vdc...
  • Page 30: Starting The Ups

    UpS is now in the bypass mode. to completely stop the UpS, turn the input breaker at the back of the UpS to the OFF position. page 32 and 33) lights green. all leD’s on the front CAUTION CAUTION 1600ep Series instruction manual...
  • Page 31: Battery Recharging

    3.6 kVa-rohS 3.6 kVa 6 kVa 8 kVa 10 kVa 14 kVa 18 kVa 22 kVa 1600ep Series instruction manual VOLTAGE CHARGING CURRENT DISCHARGE SHUT-OFF POINT PERIOD 1 PERIOD 2 RATED BATTERY VOLTAGES Vmax...
  • Page 32: Online Mode

    UPS’s bypass circuit back to the inverter circuit after removing the overload if set to do so (see auto-transfer setting on POWER FLOW IN BYPASS MODE FOR ALL MODELS page 39 and AUTO RETRANSFER on page 35). page 41), then the power 1600ep Series instruction manual...
  • Page 33: Battery Backup Mode (On Batteries)

    (see page 25), or the circuit bypass mode (see page 24). The following figure shows the UpS condition after application of the epo switch. POWER FLOW AFTER AN EPO COMMAND FOR ALL MODELS 1600ep Series instruction manual...
  • Page 34: Audible Alarm Functions

    Condition UpS in battery backup mode UpS low battery voltage overload Fault Shift key on the front panel (see Select AUDIBLE ALARMS audible pattern 0.5 s 0.5 s 1600ep Series instruction manual page 27).
  • Page 35: Display And Keys

    This information is determined by the UPS operating mode and conditions. these messages are shown in the leD displays and lCD screens on pages 28 through 41. 1600ep Series instruction manual reset Shift...
  • Page 36: Operating Keys

    UpS input aC overvoltage UpS input aC undervoltage (power failure) warning warning normal UpS (inverter) in operation Schedule/timer setting execution notice of reserved operation (5 mins. in advance) no schedule/timer setting 1600ep Series instruction manual page 31). Continue to 33).
  • Page 37: Display Screens

    UpS operational mode and the current percentage of the maximum UpS capacity being supplied. initially, the UpS is in bypass mode, and the following screen will appear: NOTe: If input voltage is removed while UPS is in the 1600ep Series instruction manual SCREEN ARRANGEMENT GROUPS provides operational status summary...
  • Page 38 BATTERY TEST BAT VOLTAGE ###% once the battery test has concluded, the lCD will return to display of the current UpS operation mode and percent load. it should appear as follows: UPS OPERATION LOAD ###% 1600ep Series instruction manual...
  • Page 39: Data Display Screens

    Start Data, timer Stop Data, weekly Schedule, Special operate, and Special off time screens then special Data Display screens are viewed. these functions can only to be changed via the serial communication interface (see 1600ep Series instruction manual page 32). inpUt Voltage...
  • Page 40: Special Display Screens

    31 ##hr ##min ##SeC Stop time 1 Day page 31 ##hr ##min ##SeC weeKly (mon) page 31 ###.## - ###.## Start 1 page 31 ###.## - ###.## Stop 1 page 31 ###.## - ###.## 1600ep Series instruction manual page 33)
  • Page 41: Data Setting Screens

    YES then the this screen is displayed when scrolling through the Data Setting screens. interVal: 10 Day to Change: SeleCt 1600ep Series instruction manual to Change: SeleCt to Change: SeleCt to Change: SeleCt to Change: SeleCt...
  • Page 42 YES, the unit will automatically start up in the UpS mode (on line) when input voltage is applied, regardless of what mode it was in when shut down. Default setting is NO. 1600ep Series instruction manual...
  • Page 43 Set int batt tSt: no to aCCept: Set loops through both possibilities 1600ep Series instruction manual page 33) when the SHIFT/SELECT key is pressed: Shift aUto retran: yeS to Change: SeleCt Select monitor...
  • Page 44 CanCel. Canceling returns to the Data Settng screens menu. 12/28/2007 (mon) to Change: SeleCt returns to Day and Date Data Setting screen (with new value applied) time 12:13:58 to Change: SeleCt returns to time Data Setting screen (with new value applied) 1600ep Series instruction manual...
  • Page 45 1 Day to aCCept: Set interVal: 2 Day to aCCept: Set interVal: 99 Day to aCCept: Set loops through 99 possibilities 1600ep Series instruction manual page 33) when the SHIFT/SELECT key is pressed: Shift baUD rate: 1200 to Change:SeleCt monitor Select...
  • Page 46: Battery Test

    ShiFt + Set but- ton while this message is displayed will reset all variables to their default value. 1600ep Series instruction manual...
  • Page 47: System Warning Messages

    UpS-temp 52°C replaCe bat Soon replaCe battS reQUireS SerViCe pleaSe SerViCe 1600ep Series instruction manual leD message Meaning: the UpS is overloaded (110% or above). Unit will switch to bypass operation or amber shut down if no action is taken.
  • Page 48: System Fault Messages

    Flashes Fault 1 hr. from inverter shutdown. try restarting. if condition re-occurs plan for total shutdown and call for service. meaning/action output overvoltage condition output undervoltage condition 1600ep Series instruction manual...
  • Page 49: Status Change Indications

    4 min time to Stop 10 SeC Key loCK: en 1600ep Series instruction manual meaning/action Meaning: the UpS has automatically entered the bypass mode because it detected an output current that is larger than the inverter can normally handle.
  • Page 50: Ups Protection System

    See audible alarm Functions on page 26 inverter ol: Fault lamp off bypass ol: Fault lamp on Fault relay open; inverter ol: bypass relay closed bypass ol: bypass relay open inverter ol: yes if bypass is oK bypass ol: no 1600ep Series instruction manual...
  • Page 51 Shutdown – no output after Fault audible alarm Visible alarm relay Contact alarm auto-retransfer 1600ep Series instruction manual DC Circuit overvoltage DC Circuit overcurrent DC-OV Chopper malfunction inverter/chopper fault bypass operation – Chopper and inverter are stopped inverter ol – transfer to bypass yes –...
  • Page 52: Preventive Maintenance/Parts Replacement

    Preventive Maintenance/Parts Replacement Preventive Maintenance toshiba 1600ep Series of uninterruptible power systems have been designed to provide years of trouble- free operation requiring a minimum of preventive maintenance. the best preventive measure that the UpS user can take is to keep the area around the unit, particularly the air inlet vents, clean and free of moisture and dust accumulations.
  • Page 53: Optional Receptacle Panel Installation Instructions

    Step 3: mount the receptacle panel attach the screws removed from the cover plate through the mounting holes of the receptacle panels and back into the UpS mounting points. mounting Screws Figure 1 1600ep Series instruction manual Figure 2...
  • Page 54: Optional Mb (Maintenance Bypass) Units

    UpS position. the UpS leD should be on and the by- pass leD oFF> turn the rUn/Stoop switch to the rUn position on the UpS. the UpS is now operating in the UpS mode. CAUTION 1600ep Series instruction manual...
  • Page 55 Utility panel and the load panel. the main UpS output is located on the terminal block on the back of the UpS. (tb-4(X1) and tb-7(X3) 240 VaC.) Utility panel 1600ep Series instruction manual maintenanCe bypaSS main...
  • Page 56: External Layouts/Dimensions/Shipping Weights

    (88 mm) (88 mm) (88 mm) 14 kVa 18 kVa 22 kVa 8 ea. 8 ea. 8 ea. 1.72 in. 1.72 in. 1.72 in. (43.69 mm) (43.69 mm) (43.69 mm) – – Shipping Weight Pounds Kilograms 1600ep Series instruction manual –...
  • Page 57 External Layout for 3.6 kVA-RoHS, 3.6 kVA, and 6 kVA units. 1600ep Series instruction manual...
  • Page 58 External Layout for 8 kVA, 10 kVA, 14 kVA, 18 kVA, and 22 kVA units. Display remote remote panel Contacts Contacts Snmp Snmp port port Cooling Fans terminal block Cover mCCb Front View back View back View 14/18/22 kVa 8/10 kVa 14/18 kVa 10 kVa Side View Flow 1600ep Series instruction manual...
  • Page 59: Index

    19 mode 22 overload capacity 18 switch 19 capacitors 44 Common-mode noise 5 1600ep Series instruction manual Communication interface 12 Conduit Knock-out, sizes 48 Cooling fan 44 Data See Data Display Screens, Data Setting Screens Data Display Screens 28 29–32...
  • Page 60 33 monitoring normal input power supply 12 operation modes output disconnect 3 overload Capacity 18 overvoltage DC 43 input 28 output 40 peak output Current 18 power backup 5 See Data Display Screens See modes 1600ep Series instruction manual...
  • Page 61 20 UpS dimensions 20 wire 11 Specifications 15 Start-Up Screens 29 Starting the UpS 22 1600ep Series instruction manual Status Change indications 41 Stopping the UpS 22 Stop Signal operation 13 Storage 6 temperature 19 synchronization frequency tolerance 41...
  • Page 62 1600ep Series instruction manual...
  • Page 64 INDUSTRIAL DIVISION 13131 west little york road, houston, texas 77041 tel (713) 466-0277 Fax. (713) 466-8773 US (800) 231-1412 Canada (800) 872-2192 mexico 01/800/527-1204 www.toshiba.com/ind printed in the U.S.a.