Moore Industries SPA HLPRG User Manual
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Moore Industries SPA HLPRG User Manual

Site-programmable volt & mil-liamp limit alarm trips
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SPA
April 2016
Site-Programmable Volt & Mil-
224-715-00D
liamp Limit Alarm Trips
HLPRG
The Interface Solution Experts
1

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Summary of Contents for Moore Industries SPA HLPRG

  • Page 1 April 2016 Site-Programmable Volt & Mil- 224-715-00D liamp Limit Alarm Trips HLPRG The Interface Solution Experts...
  • Page 2 SPA HLPRG Quickstart Guide Use the front push-buttons to quickly and easily setup the SPA for your application. After programming your alarm using the diagram below, install the unit into your push buttons to scroll application using the connection diagram through menus and sub-menus.

  • Page 3: Table Of Contents

    Table of Contents SPA Volt/Milliamp Alarm Trips ................Programmable Inputs ......................4 Programmable Outputs ......................4 Programmable Display ......................4 Programmable Input Failure Alarms ..................4 Universal Mounting ......................4 Specifications ..................... Alarm Terminology ..................... Internal Settings ....................Programming the HLPRG SPA ................Main Menu/View Settings .....................9 Password ..........................11 Select Input Type ........................12 Configure Function Options ....................13...

  • Page 4: Spa Volt/Milliamp Alarm Trips

    (If equipped with the –AO option, the SPA’s output can be scaled independent of the input.) The SPA HLPRG’s Custom Mode sets the unit up for independent programming of input scaling, display scaling, and, if equipped with the –AO option, output scaling.

  • Page 5: Specifications

    Site-Programmable Volt & Milliamp Limit Alarm Trips Specifications Repeatability: Trip point Performance Input Impedance: 1MΩ for Ambient Relative Humidity: Performance repeats within ±0.05% of (continued) voltage inputs; 20Ω nominal Conditions 0–95% non-condensing input span for current inputs (continued) RFI/EMI Protection: ≤...

  • Page 6: Alarm Terminology

    Before setting up the SPA, or incorporating the unit going from alarm to non-alarm. The reset point is in your application, Moore Industries suggests that not necessarily the same as the trip point, because all users take a few moments to become familiar with most applications call for a buffer zone or “Deadband”...

  • Page 7: Internal Settings

    Site-Programmable Volt & Milliamp Limit Alarm Trips Internal Settings The SPA housing is fitted with a sliding access door in its bottom panel. Figures 3, 4, and 5 show the panel The Failsafe/Non-failsafe relay and the password and the location of each of the controls for setting: security functions of the SPA are controlled by means of simple DIP switches and a single jumper inside the •...
  • Page 8 Site-Programmable Volt & Milliamp Limit Alarm Trips Figure 3. Setting the Internal DIP Switches for Failsafe or Non-Failsafe Alarm Function FRONT BACK SPA UNDERSIDE SET FAILSAFE/NON-FAILSAFE FAILSAFE NON-FAILSAFE EXAMPLE: ALARMS 1 & 2 = NON-FAILSAFE SLIDING ALARMS 3 & 4 = FAILSAFE PANEL NOTE: THIS 4-POSITION SIP SWITCH MAY VARY IN LOCATION BASED ON THE TYPE OF SPA USED Figure 4.

  • Page 9: Programming The Hlprg Spa

    Site-Programmable Volt & Milliamp Limit Alarm Trips Programming the HLPRG SPA Main Menu/View Settings Figure 5 gives an overview of the first level of menus The High Level Input SPA operating parameters are used to configure the SPA. set, and the settings are stored in on-board, non- volatile EEPROM.
  • Page 10 Site-Programmable Volt & Milliamp Limit Alarm Trips Figure 5. The HLPRG SPA Main Menu CONF EXIT 000.0 VIEW DEG C CHOOSE CURRENT SELECT OR VOLTAGE VIEW (DEFAULTS TO mA) SELECT VIEW CONF CONFIGURE DISPLAY OF OPTS SELECT OPTIONS PROCESS VALUE VIEW VIEW VIEW...

  • Page 11: Password

    Site-Programmable Volt & Milliamp Limit Alarm Trips Figure 6. The HLPRG SPA View Mode Password This menu is bypassed if the Password Security Jumper is not installed (see Figure 2). If the jumper 000.0 DEG C is installed, the menu comes up when SELECT is pressed from the display of the process variable input.

  • Page 12: Select Input Type

    Site-Programmable Volt & Milliamp Limit Alarm Trips Figure 7. Selecting the HLPRG Input Type Select Input Type The menu for selecting the input type for the High FROM THE CONF Level SPA is shown in Figure 7. EXIT MAIN MENU If the Password Jumper is not installed, the password VIEW sub-menu is bypassed, and the Select V/I menu is...

  • Page 13: Configure Function Options

    Site-Programmable Volt & Milliamp Limit Alarm Trips Configure Function Options 2. Press SELECT again to set the desired function mode, or use the arrow buttons This menu allows the user to choose between Linear to move to “EXIT OPT” and bypass the and Custom modes of functioning.
  • Page 14 Site-Programmable Volt & Milliamp Limit Alarm Trips Figure 8. The HLPRG SPA Configure Options Menu CONF EXIT CHOOSE CURRENT VIEW OR VOLTAGE SELECT (DEFAULTS TO mA) LINR CUST EXIT FUNC FUNC SELECT VIEW CUST FUNC VIEW SELECT CONF VIEW OPTS VIEW SELECT CUST...

  • Page 15: Scaling Input - "Smart Scaling" The Hlprg

    Site-Programmable Volt & Milliamp Limit Alarm Trips Scaling Input — Figure 9. shows the Smart Scaling menu. “Smart Scaling” the HLPRG This feature of the HLPRG SPA allows users to set the zero and full scale values of the input from the 1.
  • Page 16 Site-Programmable Volt & Milliamp Limit Alarm Trips Figure 9. Smart Scaling the HLPRG SPA Input FROM THE VIEW CONF SET LINEAR MAIN MENU: SELECT OR CUSTOM ENGINEERING UNITS INCREMENT XXXX (ZERO) VIEW SCLE EXIT SCLE INPT SELECT DEFAULTS TO LAST SELECTED VIEW XXXX XXXX...

  • Page 17: Applying Input - "Bench Ranging" The Hlprg

    Site-Programmable Volt & Milliamp Limit Alarm Trips Applying Input — “Bench Ranging” the HLPRG . From the “APLY INPT” point of the HLPRG SPA With this method of calibrating input to the SPA, the Main Menu, press SELECT. inputs are “captured” at their zero and full scale levels. 2.
  • Page 18 Site-Programmable Volt & Milliamp Limit Alarm Trips Figure 11. The HLPRG SPA Bench Scaling Menu CONF OPTS FROM THE VIEW SCLE MAIN MENU: INPT SELECT "SMART" SCALING VIEW APLY DISPLAY FLASHES EXIT INPT INPT SELECT INPUT LEVEL VIEW XXXX XXXX VOLT SELECT VIEW...

  • Page 19: Scaling The Display - Setting The Engineering Units In Custom Mode

    Site-Programmable Volt & Milliamp Limit Alarm Trips Scaling the Display — Setting the Engineering Units 1. From the “SCLE DSPL” screen of the Main in Custom Mode Menu, press SELECT. This is the menu with which the HLPRG SPA user can further “customize”...
  • Page 20 Site-Programmable Volt & Milliamp Limit Alarm Trips Figure 12. Scaling the HLPRG SPA Display in Custom Mode SCLE INPT FROM THE VIEW APLY INPT SELECT MAIN MENU: SMART SCALING VIEW SHIFTS DECIMAL TO THE RIGHT SCLE EXIT DSPL DSPL SELECT VIEW XXXX VOLT...

  • Page 21: Programming Spa Linearization - Entering Segment Endpoints In Custom Mode

    Site-Programmable Volt & Milliamp Limit Alarm Trips Programming SPA Linearization — Entering Segment Endpoints Press the down arrow button to bring up the in Custom Mode “ENTR PNT” screen. Pressing SELECT From this menu the user can program up to 20 will bring up a screen allowing you to enter linearization points into non-volatile HLPRG SPA a particular point that is to be changed,...
  • Page 22 Site-Programmable Volt & Milliamp Limit Alarm Trips Figure 13. Entering the Linearization Points for the SPA in Custom Mode (only) FROM THE APLY INPT MAIN MENU: SCLE RETURN TO MAIN MENU VIEW SCALE THE LCD SCLE CONF READOUT OF THE DSPL SELECT ALRM...
  • Page 23 Site-Programmable Volt & Milliamp Limit Alarm Trips • Xz < Xn < Xn+1 < Xn+2 < ... < Xn+19 < Xf EXAMPLE - Programming an HLPRG Linearization Curve Where Xz=Input zero, in this case, 0mA; Following the instructions is step 1 on the preceding and Xf=Input full scale, in this case, 50mA;...
  • Page 24 Site-Programmable Volt & Milliamp Limit Alarm Trips NOTES: Following the menu prompts for each of the five points, If INPUT SCALING (X-axis) is changed, during the graph would look like this: SPA operation, to fall within the curve values (violation of the “rules” on the preceding page), full 100% a TABLE ERROR message will be returned.

  • Page 25: Scaling The Analog Output - Spas With Ao

    Site-Programmable Volt & Milliamp Limit Alarm Trips Scaling the Analog Output — Trim Output SPAs with AO This procedure is only required on those SPAs equipped with the AO option. This menu is only applicable to those HLPRG SPAs equipped with an analog output option. Figure 15 shows the setup needed.
  • Page 26 Site-Programmable Volt & Milliamp Limit Alarm Trips Figure 14. Scale HLPRG SPA Analog Output (AO-equipped units only) APLY FROM THE INPT MAIN MENU: VIEW SCLE DSPL SELECT "SMART" SCALING INCREMENTS VIEW SCLE OUTPUT ZERO EXIT DEFAULTS TO Z/FS SELECT LAST SELECTED VIEW XXXX XXXX...
  • Page 27 Site-Programmable Volt & Milliamp Limit Alarm Trips Figure 15. Connections for Trimming SPA Output Figure 16. Trimming the SPA Analog Output (AO-equipped units only) (AO-equipped units only) TRIM SCLE VOLTAGE VIEW SOURCE SELECT CONF MULTIMETER ALRM MILLIAMETER TRIM ZERO EXIT CURRENT VIEW SOURCE...

  • Page 28: Configure Alarm(S)

    Site-Programmable Volt & Milliamp Limit Alarm Trips NOTES: Configure Alarm(s) There are two options for setting the trip points This menu sets: of the installed alarms, “ENTR TRIP” and “APLY TRIP”. • Trip Point(s) In the “ENTR TRIP” menu, the user employs •...
  • Page 29 Site-Programmable Volt & Milliamp Limit Alarm Trips Figure 17. Configuring the HLPRG SPA Alarms TRIM DISPLAYS ALRM EXIT EXIT ENGINEERING UNITS INCREASE ALRM AND DECIMAL POSITION TRIP POINT SET IN CONF OPTS CONF FROM THE AL 1 ALRM #### MAIN MENU: ENTR CONF XXXX...
  • Page 30 Site-Programmable Volt & Milliamp Limit Alarm Trips ENTER DEADBAND APPLY TRIP A signal can be applied to the input 15. From the “ENTR DB” screen, press terminals of the SPA, using the setup SELECT. shown in Figure 10. With this setup and 16.
  • Page 31 Site-Programmable Volt & Milliamp Limit Alarm Trips SET LATCHING/NON-LATCHING 22. Press SELECT to access the high/low setting screen, or use the arrow buttons 27. From the “SET LAT” screen, press to scroll through the other alarm operating SELECT. parameters. Press SELECT to access the screen(s) for the parameter displayed, or 28.

  • Page 32: Change The Security Password Code

    Site-Programmable Volt & Milliamp Limit Alarm Trips Figure 18. Changing the HLPRG SPA Password Code Change the Security Password Code This menu is active when the Security Jumper is NOT PASS WORD installed, or when the jumper is installed and a cor- CONF rect password has been entered.

  • Page 33: Installation

    Site-Programmable Volt & Milliamp Limit Alarm Trips Installation Mounting To mount the SPA on Top Hat DIN-rail, seat the upper The SPA is housed in a universal DIN-style case. Its extrusion on the unit back panel over the top lip of the back panel is equipped with fittings that make it pos- rail and pivot downward until the housing locks into sible to mount the unit one both G-type and Top Hat...

  • Page 34: Connections

    Site-Programmable Volt & Milliamp Limit Alarm Trips Figure 20. Connections for the HLPRG SPA – VOLTAGE SOURCE 2-WIRE CURRENT – SOURCE – 4-WIRE CURRENT SOURCE TOP ROW TERMINALS +I/+V –I –V +TX +I NOTE: DO NOT COUNT TERMINALS BLOCKED OFF FROM FACTORY 10 11 12 13 14 15 TERMINALS FOR 3PRG AND 4PRG UNITS MIDDLE ROW...
  • Page 35 Site-Programmable Volt & Milliamp Limit Alarm Trips Table 2. Terminals for the SPA Top Row Terminals +Analog –Analog High Level SPA +I/+V –I –V (Note 2) (Note 2) (Note 1) (Note 1) Middle Row Terminals 1 and 2 Relays Not Present (1PRG and 2PRG) Not Present 3 Relays (3PRG)
  • Page 36 Please follow the external relay manufacturer instructions • Any Moore Industries product in a metal case or for their recommended relay coil suppression kits. Inductive housing should be grounded. loads should have suppression devices installed on the relay right across the relay coil itself.

  • Page 37: Operation

    Site-Programmable Volt & Milliamp Limit Alarm Trips Operation NOTE: The state of the SPA relays in alarm or non- Once connected to sensors, annunciators (or other alarm is determined by the failsafe/non-failsafe discrete devices), and appropriate power, the SPA be- setting of the unit’s internal DIP switches gins to function according to its internal switch settings (see Figure 3, earlier in this manual).

  • Page 38: Error Codes

    Moore Industries STAR Center customer service department. As a safeguard, the unit is equipped with a full set of...
  • Page 39 4. Ship the equipment to the Moore Industries location nearest you. The returned equipment will be inspected and tested at the factory. A Moore Industries rep- resentative will contact the person designated on your documentation if more information is needed.

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