Stratasys CSIIP CleanStation User Manual
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Stratasys CSIIP CleanStation User Manual

Stratasys CSIIP CleanStation User Manual

3d model cleaning system
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User Guide
CSIIP CleanStation
3D Model Cleaning System
DOC-03200 Rev. B

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Summary of Contents for Stratasys CSIIP CleanStation

  • Page 1 User Guide CSIIP CleanStation 3D Model Cleaning System DOC-03200 Rev. B...
  • Page 2 Stratasys. This document may be printed for internal use only. All copies shall contain a full copy of this copyright notice.

  • Page 3: Table Of Contents

    Using the Controller....................7 Filling the Tank......................7 Preparing an Alkaline Cleaning Solution ..............8 Preparing the CSIIP CleanStation for Cleaning Models ..........9 Starting and Stopping the Cleaning Cycle..............10 Removing Models After Cleaning ................12 Draining the Tank...................... 13 Maintenance ....................

  • Page 4: Introduction

    Introduction About this Guide Introduction The CSIIP CleanStation uses agitation and alkaline cleaning solution to rapidly dissolve soluble Support material from printed parts and models. About this Guide The information and requirements provided in this document ensure proper operation of the cleaning station.

  • Page 5: Alkaline Cleaning Solution Safety Instructions

    Dispose of the alkaline cleaning solution according to local regulations. Stratasys Confidential Page 5 © Copyright 2019 Stratasys. All rights reserved.

  • Page 6: Operating Instructions

    Control valve — controls the valve for the drain The valve label that is visible indicates its current state. This section describes how to set the controller, valves, and switches to operate the cleaning station. Stratasys Confidential Page 6 © Copyright 2019 Stratasys. All rights reserved.

  • Page 7: Using The Controller

    8. Set the FILL VALVE to SHUT. If the water level drops below 2 inches (5 cm) from the top of the tank, the unit will stop working. 9. Turn off the water supply tap. Stratasys Confidential Page 7 © Copyright 2019 Stratasys. All rights reserved.

  • Page 8: Preparing An Alkaline Cleaning Solution

    Mix the solution for 15 minutes. Quantity Water volume (liters) 16 gallons (60 liters) 2% NaOH (kg) 2.6 pounds (1.2 kg) 1% Na (kg) 1.3 pounds (0.6 kg) Stratasys Confidential Page 8 © Copyright 2019 Stratasys. All rights reserved.

  • Page 9: Preparing The Csiip Cleanstation For Cleaning Models

    5. Set the SELECTOR to CLEAN PARTS. Setting the Timer By default, the timer is set to four hours. Set the CSIIP CleanStation to operate for a specific period of time, after which it automatically stops. The timer is located on the operator panel...

  • Page 10: Starting And Stopping The Cleaning Cycle

    If the SELECTOR is set to CLEAN PARTS, press on the controller. Figure 4: Activating the cleaning station The CSIIP CleanStation stops automatically after the set time, or if the water level falls below 5 cm (2 inches) from the top of the tank. Stratasys Confidential Page 10 ©...
  • Page 11 Starting and Stopping the Cleaning Cycle To manually stop the cleaning cycle: • On the controller, press or— • Set the SELECTOR to OFF. Figure 5: CSIIP CleanStation switched off Stratasys Confidential Page 11 © Copyright 2019 Stratasys. All rights reserved.

  • Page 12: Removing Models After Cleaning

    Danger of combustion. Never use aluminum tongs to remove printed models from the CSIIP CleanStation. 2. Rinse the models under running water until they do not feel slippery. 3. Dry the models with paper towels, or allow them to air-dry. Stratasys Confidential Page 12 © Copyright 2019 Stratasys. All rights reserved.

  • Page 13: Draining The Tank

    6. When the solution stops flowing, check that the tank is empty. If it is not completely empty, “Emptying Excess Liquid from the Tank” (page 15). Stratasys Confidential Page 13 © Copyright 2019 Stratasys. All rights reserved.
  • Page 14 Turn the SELECTOR to OFF as soon as the tank is completely drained. 9. Check that the tank is empty. If it is not, see “Emptying Excess Liquid from the Tank” below. Stratasys Confidential Page 14 © Copyright 2019 Stratasys. All rights reserved.
  • Page 15 Dispose of the liquid and residue according to local regulations. After emptying the tank, and before refilling it, flush the system with fresh water (see “Flushing the Cleaning Station” (page 22). Stratasys Confidential Page 15 © Copyright 2019 Stratasys. All rights reserved.

  • Page 16: Maintenance

     Maintenance Removing the Cover Maintenance Perform maintenance on the CSIIP CleanStation: • once a year • if the cleaning quality is low (even if the solution saturation is within specifications) • if the filter is blocked Warning: Electrical Hazard.

  • Page 17: Removing And Cleaning The Jet Plate

    5. Carefully lift off the jet plate and make sure it is clear of the level switch. When you remove the jet plate, the cleaning solution is likely to drip from it. Be careful that it does not drip on you. Stratasys Confidential Page 17 © Copyright 2019 Stratasys. All rights reserved.
  • Page 18 1. Flush the tank with fresh water (see “Flushing the Cleaning Station” (page 22)) and make sure the tank is empty. 2. Remove the plug from the jet plate. Figure 11: Jet plate plug Stratasys Confidential Page 18 © Copyright 2019 Stratasys. All rights reserved.
  • Page 19 5. Dry the drain plug and hose with compressed air, if available. 6. Using water and a sponge, clean the residue from in and around the level sensor. Figure 13: Figure 13 Level sensor Stratasys Confidential Page 19 © Copyright 2019 Stratasys. All rights reserved.
  • Page 20 4. Using a 1/4 inch (6 mm) socket wrench or screwdriver, tighten the hose clamp. 5. Check that the jets function properly (see “Testing the Jets” (page 22)). Stratasys Confidential Page 20 © Copyright 2019 Stratasys. All rights reserved.

  • Page 21: Cleaning The Filter

    Figure 15: Filter 3. Clean the filter under running water. Warning: Sharp Edges. The edges of the filter might be sharp. Use caution when cleaning it. 4. Re-attach the filter. Stratasys Confidential Page 21 © Copyright 2019 Stratasys. All rights reserved.

  • Page 22: Testing The Jets

    Check the fuses. When replacing fuses, always disconnect the cleaning station from the wall socket and keep the power cable in view, so that it is not accidentally plugged back in. Stratasys Confidential Page 22 © Copyright 2019 Stratasys. All rights reserved.
  • Page 23 Replace the fuses and make sure to orient them correctly. Figure 17: Figure 17 Insert the fuse in the correct direction A blown fuse usually indicates that there is an electrical fault. Stratasys Confidential Page 23 © Copyright 2019 Stratasys. All rights reserved.

  • Page 24: Cleaning Time Is Long

    If the paper sticks, the cooling fans are working properly. Figure 18: Testing the cooling fans • The liquid in the tank might not be sufficiently agitated (see “Insufficient Agitation” (page 25)). Stratasys Confidential Page 24 © Copyright 2019 Stratasys. All rights reserved.

  • Page 25: Cover Does Not Close Properly

    “Removing and Cleaning the Jet Plate” (page 17)). Tank Does Not Drain Easily If the solution does not drain easily from the tank, the filter might be blocked (see “Cleaning the Filter” (page 21)). Stratasys Confidential Page 25 © Copyright 2019 Stratasys. All rights reserved.

  • Page 26: Installing And Using The Blood Vessel Cleaning Apparatus Kit (Optional)

    Cleaning Apparatus Kit (Optional) The blood vessel cleaning apparatus (BVCA) kit is used to automate the cleaning of printed blood-vessel models, and can be purchased from Stratasys. Figure 20: Blood Vessel Cleaning Apparatus kit contents The kit consists of the following items:...

  • Page 27: Installing The Bvca Kit

    Verify that the hose clamp screw faces the access hole in the jet plate, to enable you to tighten the hose clamp. Stratasys Confidential Page 27 © Copyright 2019 Stratasys. All rights reserved.
  • Page 28 6. Release the level sensor spring-clip slowly, and verify that the level sensor sits inside the slot in the spring clip. Figure 23: Level sensor inside spring-clip slot Level sensor in spring-clip slot Jet-plate securing screws Stratasys Confidential Page 28 © Copyright 2019 Stratasys. All rights reserved.
  • Page 29 8. Secure the cover hold-down bracket to the top 2 screw studs of the jet plate, as shown in Figure Figure 24: Cover hold-down bracket nuts Cover hold-down bracket washers and nuts Hose-clamp access hole 9. Secure the hose clamp, shown in Figure Stratasys Confidential Page 29 © Copyright 2019 Stratasys. All rights reserved.

  • Page 30: Securing The Safety Cover

    1. Place the safety cover, supplied in the BVCA kit, over the 4 screw studs on the CSIIP cleaning station. Figure 25: Safety cover 2. Secure the safety cover with the 4 thumbscrews supplied in the BVCA kit. Stratasys Confidential Page 30 © Copyright 2019 Stratasys. All rights reserved.

  • Page 31: Inserting The Bvca Cleaning Fixture

    Hold the BVCA cleaning fixture only by the manifold and frame. Do not hold the BVCA cleaning fixture by the pressure gauge on the manifold, as it may damage the pressure gauge. Stratasys Confidential Page 31 © Copyright 2019 Stratasys. All rights reserved.
  • Page 32 7. Release the button on the water supply connector, and pull up slightly on the manifold to verify that the manifold is connected. Stratasys Confidential Page 32 © Copyright 2019 Stratasys. All rights reserved.

  • Page 33: Calibrating The Bvca Cleaning Fixture

    Open the relevant manifold valves when connecting the blood vessel nipples to the manifold, and adjust the pressure to 1 bar using the Agitation control. Stratasys Confidential Page 33 © Copyright 2019 Stratasys. All rights reserved.

  • Page 34: Removing The Bvca Cleaning Fixture And Inserting The Cleaning Basket

    Jet-plate securing screws 6. Place the jet-plate cover, supplied in the kit, over the 2 screw studs, and tighten the nuts. Figure 30: Jet-plate cover Cover hold-down bracket screws Stratasys Confidential Page 34 © Copyright 2019 Stratasys. All rights reserved.
  • Page 35 • Secure the nozzle cover plate with the 2 screws. • Remove the jet-plate cover and insert the manifold, as described in “Inserting the BVCA Cleaning Fixture” (page 31). Stratasys Confidential Page 35 © Copyright 2019 Stratasys. All rights reserved.
  • Page 36 +1 952 937 0070 (Fax) 1 Holtzman St., Science Park, PO Box 3496 Rehovot 76124, Israel +972 74 745 4000 +972 74 745 5000 (Fax) c-support@stratasys.com Copyright © 2019 Stratasys Ltd. All rights reserved. DOC-03200 Rev. B THE 3D PRINTING SOLUTIONS COMPANY...

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Bvca

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