Morningstar TriStar MPPT 600V Series Installation And Operation Manual
  1. Manuals
  2. Brands
  3. Morningstar Manuals
  4. Battery Charger
  5. TriStar MPPT 600V
  6. Installation and operation manual
Morningstar TriStar MPPT 600V Series Installation And Operation Manual

Morningstar TriStar MPPT 600V Series Installation And Operation Manual

Solar-wind battery charger with trakstar maximum power point tracking technology
Hide thumbs Also See for TriStar MPPT 600V Series:
Table of Contents

Advertisement

Quick Links

Download this manual
TM
TriStar MPPT 600V
with
Off-grid / Grid-tie
Transfer Switch
Solar - Wind Charging System Controller
Installation and Operation Manual
Solar-Wind Battery Charger with
TM
TrakStar
Maximum Power Point Tracking Technology
www.morningstarcorp.com
Models:
TS-MPPT-60-600V-48-DB-TR
TS-MPPT-60-600V-48-DB-TR-GFPD
MAXIMUM POWER POINT TRACKING

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TriStar MPPT 600V Series and is the answer not in the manual?

Questions and answers

Related Manuals for Morningstar TriStar MPPT 600V Series

Summary of Contents for Morningstar TriStar MPPT 600V Series

  • Page 1 TriStar MPPT 600V with Off-grid / Grid-tie Transfer Switch Solar - Wind Charging System Controller Installation and Operation Manual Solar-Wind Battery Charger with TrakStar Maximum Power Point Tracking Technology www.morningstarcorp.com Models: TS-MPPT-60-600V-48-DB-TR TS-MPPT-60-600V-48-DB-TR-GFPD MAXIMUM POWER POINT TRACKING...
  • Page 2 Dimensions in inches [millimeters] 14.03 [ 356 ] 36.40 [ 925 ] 35.57 [ 904 ] 14.17 [ 360 ] 8.70 [ 221 ] 3.34 3.06 2.82 [ 85 ] [ 78 ] [ 72 ] 1.30 [ 33 ] 1.35 [ 34 ] 1.04...

  • Page 3: Table Of Contents

    4.4 GFPD-600V Operation 4.5 Push-button 4.6 LED Indications and Audible Warnings 4.7 Protections, Faults & Alarms 5.0 Networking and Communication 5.1 Introduction 5.2 Morningstar MeterBus 5.3 Serial RS-232 5.4 EIA-485 (formerly RS-485) 5.5 Ethernet 6.0 Testing and Troubleshooting 7.0 Maintenance and Service 7.1 Important Safety Instructions...

  • Page 4: Important Safety Instructions

    1.0 Important Safety Instructions SAVE THESE INSTRUCTIONS This manual contains important safety, installation and operating instructions for the TS-MPPT-600V-TR solar controller. The following symbols are used throughout this manual to indicate potentially dangerous conditions or mark important safety instructions: WARNING: Indicates a potentially dangerous condition.
  • Page 5 Installation Safety Precautions WARNING: This unit is not provided with a GFDI device. This charge controller must be used with an external GFDI device as required by the Article 690 of the National Electrical Code for the installation location. • Mount the TS-MPPT-600V-TR indoors. Prevent exposure to the elements and do not allow water to enter the controller.
  • Page 6 Précautions de Sécurité D’installation AVERTISSEMENT: L’appareil n’est pas fourni avec un dispositif GFDI. Ce contrôleur de charge doit être utilisé avec un dispositif GFDI externe tel que requis par l’Article 690 du Code électrique national de l’emplacement de l’installation. • Montez le TS-MPPT-600V-TR à l’intérieur. Empêchez l’exposition aux éléments et la pé- nétration d’eau dans le contrôleur.
  • Page 7 WARNING: A battery can present a risk of electrical shock or burn from large amounts of short- circuit current, fire, or explosion from vented gases. Observe proper precautions. CAUTION: When replacing batteries, use properly specified sizes, types, and ratings based on application and system design. CAUTION: Proper disposal of batteries is required. Refer to local regulations or codes for requirements. AVERTISSEMENT: Une batterie peut présenter a risque de choc électrique ou de brûlure de grandes quantités de court-circuit curlouer, incendie ou explosion de ventilé...

  • Page 8: Getting Started

    Getting Started 2.1 Overview Thank you for selecting the TS-MPPT-600V-TR solar charge controller. Both models are specialized components designed for use in grid-tie / off-grid systems. These products feature a transfer switch which allows the user to toggle connections between a grid-tie inverter and battery bank storage.
  • Page 9 The TS-MPPT-600V-TR with TrakStar MPPT Technology is an advanced maximum power point tracking solar battery charger. The controller features a smart tracking algorithm that finds and maintains operation at the solar array peak power point, maximizing energy harvest. The TS-MPPT-600V-TR battery charging process has been optimized for long battery life and improved system performance. Self-diagnostics and electronic error protections prevent damage when installation mistakes or system faults occur.

  • Page 10: Regulatory Information

    This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by Morningstar for compliance could void the user’s authority to operate the equipment. Getting Started...

  • Page 11: Versions And Ratings

    2.3 Versions and Ratings There are two versions of TS-MPPT-600V-TR controller: TS-MPPT-60-600V-48-DB-TR • enhanced wiring Disconnect Box (DB) with battery disconnect breaker • Maximum 60 amps continuous battery current • 48 volt DC systems • Maximum 600 volt DC solar input voltage • RS-232, EIA-485, MeterBus , and Ethernet communication ports TS-MPPT-60-600V-48-DB-TR-GFPD...

  • Page 12: Features

    2.4 Features The features of the TS-MPPT-600V-TR-GFPD models is shown in Figure 2-1 below. An explanation of each feature follows. Figure 2-1. TS-MPPT-600V-TR-GFPD Features Getting Started...
  • Page 13 Show battery state-of-charge (SOC) and controller fault conditions 16 - Remote Temperature Sensor Terminals Connection point for a Morningstar RTS to remotely monitor battery temperature 17. Push-button Switch Manually reset from an error or fault, also used to start/stop a manual equalization.
  • Page 14 19 - Solar Terminal Bridge (yellow) Isolates high voltage PV wiring from low voltage wiring area 20 - (+) and (-) Solar Power Terminals (pre-wired) (+) and (-) solar terminal connection points Optional TS-MPPT-60-600V-48-DB-TR-GFPD Box 21 - Breaker Mounting Plate (removable) Pre-wired and mounted GFPD sensor and breaker assembly 22 - Ganged Ground-fault Breakers (+) and (-) leg ground-fault interruption breakers...

  • Page 15: Optional Accessories

    2.5 Optional Accessories The accessories described below are available for purchase separately from your authorized Morningstar dealer. Please see the individual product manuals for installation and operation details. TriStar Meter 2-600V; TriStar Remote Meter 2 (Models: TS-M-2-600V; TS- RM-2) The TS-M-2-600V mounts directly on the TS-MPPT-600V-TR controller, replacing the blank meter cover on the wiring box lid. The TS-RM-2 can be flush mounted in a wall or into a standard...

  • Page 16: Installation

    Installation 3.1 General Information WARNING: Equipment Damage or Risk of Explosion Never install the TS-MPPT-600V-TR in an enclosure with vented/flooded batteries. Battery fumes are flammable and will corrode and destroy the TS-MPPT-600V-TR circuits. CAUTION: Equipment Damage When installing the TS-MPPT-600V-TR in an enclosure, ensure sufficient ventilation. Installation in a sealed enclosure will lead to over-heating and a decreased product lifetime.

  • Page 17: Wiring Zones

    Recommended Tools: • Wire strippers • Pliers • Wire cutters • Drill3/32” (2.5 mm) drill bit • #2 & #0 Phillips screwdriver • Level • slotted screwdrivers • hack saw (cutting conduit) 3.2 Wiring Zones The 600V solar circuits must be separated from the low voltage battery circuits and communication wiring within the wiring box.
  • Page 18 High and Low Voltage Wiring Positions - TS-MPPT-600V-TR 600V wiring below Low voltage wiring the removable above the Wiring Wiring Divider Divider (divider removed) (divider in place) Figure 3-1. TS-MPPT-600V-TR / GFPD high and low voltage wiring zones (shaded areas) Installation...

  • Page 19: Conduit Knock-Outs And Wire Routing

    3.3 Conduit Knock-Outs and Wire Routing Knock-outs are provided for routing cables through conduit or wire glands. Table 3-1 details the knockout sizes and quantity provided on the TS-MPPT-600V-TR wiring box. Knockout placement dimensions are on the inside front cover. Figures 3-2 and 3-3 show knock-out types. The TS-MPPT-600V-TR wiring box provides continuous and separate paths for high voltage (solar) and low voltage (battery &...
  • Page 20 Figure 3-3. Knock-outs, bottom view Item Circuit(s) Quantity Trade Size Hole Dimension 2 (Concentric) 1” & 3/4” 1.36“ (34.5 mm) / 1.09” (27.8 mm) Solar (high voltage) 2 (Concentric) 1-1/4“ & 1“ 1.72” (43.7 mm) / 1.36“ (34.5 mm) Battery (low voltage) 2 (Concentric) 1-1/4"...

  • Page 21: Controller Installation

    3.4 Controller Installation Step 1 - Remove the Wiring Box Cover CAUTION: Shock Hazard Disconnect all power sources to the controller before removing the wiring box cover. Never remove the cover when voltage exists on any of the TS-MPPT-600V-TR power connections. PRUDENCE : Risque de décharge électrique Déconnectez toutes les sources d’alimentation du contrôleur avant d’enlever le couvercle du boîtier de câblage.
  • Page 22 Figure 3-5. Remove the Wiring Divider. Step 3 - Remove the Knock-Outs Plan the routing of each conductor that will connect to the TS-MPPT-600V-TR before removing any knock-outs. The 1/2” (M20) knock-outs are ideal for routing network cables, which must be placed in separate conduit.
  • Page 23 Step 4 - Mounting to a Vertical Surface The mounting location is important to the performance and operating life of the controller. The environment must be dry and protected from water ingress. If required, the controller may be installed in a ventilated enclosure with sufficient air flow. Never install the TS-MPPT-600V-TR in a sealed enclosure. The controller may be mounted in an enclosure with sealed batteries, but never with vented/flooded batteries. Battery fumes from vented batteries will corrode and destroy the TS-MPPT-600V-TR circuits.
  • Page 24 M6 Screw Mounting Hanger Figure 3-6. Attaching the mounting hanger AT LEAST 6” (150 mm) WARM AIR AT LEAST 1” (25 mm) AT LEAST 1” (25 mm) COOL AIR Figure 3-7. Allowing for passive cooling Installation...
  • Page 25 Step 5 - Network Connections Network connections allow the TS-MPPT-600V-TR to communicate with other controllers or computers. A network can be as simple as one controller and one PC, or as complex as dozens of controllers monitored via the internet. Review section 5.0 for more information about networking and the connection(s) required for your system.
  • Page 26 Figure 3-9. Removing the EIA-485 socket connector RS-232 Connection The serial RS-232 port is a standard 9-pin (DB9) female connector. A low-profile serial connector is recommended to save room in the wiring box. NOTE: The RS-232 and EIA-485 ports share hardware. Both ports cannot be used simultaneously. REMARQUE : Les ports RS-232 et EIA-485 partagent le matériel. Ils ne peuvent pas être utilisés simultanément. Ethernet Connection The RJ-45 Ethernet jack features two (2) indicator LEDs for connection status and network traffic. Use CAT-5 or CAT-5e twisted pair cable and RJ-45 plugs. If possible, pull the network...
  • Page 27 Step 6 - Power Connections NOTE: To comply with the NEC, the TS-MPPT-600V-TR must be installed using wiring methods in accordance with the latest edition of the National Electric Code, NFPA 70. REMARQUE : Pour la conformité CNE, le TS-MPPT-600V-TR doit être installé selon des méthodes de câblage conformes à...
  • Page 28 Figure 3-10. Power Connections - TR Box Only Installation...
  • Page 29 To Grid-tie Inverter Solar Input Solar Array Input 48 Volt Battery Termination Up to 2 Strings Figure 3-11. Power Connections - with GFPD Box TriStar MPPT-600V-TR Operator's Manual...
  • Page 30 Connect the Power Wires WARNING: Shock Hazard The solar PV array can produce open-circuit voltages in excess of 500 Vdc when in sunlight. Verify that the solar input breaker or disconnect has been opened (disconnected) before installing the system wires. AVERTISSEMENT : Risque de décharge électrique Le réseau PV solaire peut produire des tensions de circuit ouvert supérieures à...
  • Page 31 E. Connect one or two sets of (+) and (-) solar array wires to the (+) and (-) solar array input terminal blocks. WARNING: Risk of Damage Be very certain that the battery connection is made with correct polarity. Turn on the battery breaker/disconnect and measure the voltage on the open battery wires BEFORE connecting to the TS-MPPT-600V-TR.
  • Page 32 Secure Wiring Replace Cover Divider with screw Figure 3-12. Replacing Wiring Divider and Covers Replace the wiring divider, and secure with the screw, as shown in Steps 1-2 in Figure 3-12 above. Carefully re-position the GFPD power wires as shown in Step 2. Replace the box covers, and secure each with four (4) screws, as shown in Step 4 above.
  • Page 33 CAUTION: The TS-MPPT-600V-TR will not temperature compensate charging parameters if the RTS is not used. CAUTION: Equipment Damage Never place the temperature sensor inside a battery cell. Both the RTS and the battery will be damaged. NOTE: The RTS cable may be shortened if the full length is not needed. Be sure to reinstall the ferrite choke on the end of the RTS if a length of cable is removed.
  • Page 34 Step 9 - Adjust Settings Switches Switch 1: Future Use Select the charging source that will be connected to the TS-MPPT-600V-TR. Mode Switch 1 Solar Charging Future Use Switch 2: Not Used (OFF) Switch 3: Charging Mode Charging Mode Switch 3 Normal 48V Custom Multiplier* Allows for nominal charging voltages of 24, 36, or 60V. Battery compatibility must be verified.
  • Page 35 Float Stage - When the battery is fully charged, the charging voltage will be reduced to the Float voltage setting. Equalize Stage - During an equalization cycle, the charging voltage will be held constant at the specified voltage setting. Equalize Interval - The number of days between equalization charges when the controller is configured for automatic equalizations (settings switch 7).
  • Page 36 Switch 8: Ethernet Security The Ethernet Security switch enables or disables configuration of the TS-MPPT-600V-TR set- tings through the Ethernet connection. When switch 8 is set to disabled, write commands to the TS-MPPT-600V-TR custom memory are not allowed through the Ethernet connection. This safety feature will prevent unintended changes to custom settings, but it is not a substitute for proper network security.
  • Page 37 Use a copper wire to connect the grounding terminal in the wiring box to earth ground. Per NEC 690.45 and NEC Table 250.122, the minimum size for copper grounding wire is: (1) TriStar MPPT 600V unit 10 AWG ( 8 mm Also follow any additional local grounding code / regulations that may apply.
  • Page 38 Step 11 - Power-Up WARNING: Risk of Damage Connecting the solar array to the battery terminal will permanently damage the TS-MPPT-600V-TR. WARNING: Risk of Damage Connecting the solar array or battery connection with reverse polarity will permanently damage the TS-MPPT-600V-TR. AVERTISSEMENT: Risque d’endommagement La connexion du réseau solaire sur la borne de la batterie endommagera le TS-MPPT-600V-TR de façon permanente.

  • Page 39: Operation

    Operation The TS-MPPT-600V-TR modes are controlled by a manual transfer switch. After installation has been completed, there are few operator tasks to perform. However, the operator should be familiar with the operation and care of the TS-MPPT-600V-TR as described in this section. 4.1 Using the Transfer Switch The transfer switch allows the user to switch the PV array between the grid-tie inverter and the TriStar MPPT charge controller.

  • Page 40: Trakstar Tm Mppt Technology

    4.2 TrakStar MPPT Technology The TS-MPPT-600V-TR utilizes Morningstar’s TrakStar Maximum Power Point Tracking (MPPT) technology to extract maximum power from high voltage solar arrays commonly used in grid-tie applications. The tracking algorithm is fully automatic and does not require user adjust- ment.

  • Page 41: Battery Charging Information

    4.3 Battery Charging Information 4-Stage Charging The TS-MPPT-600V-TR has a 4-stage battery charging algorithm for rapid, efficient, and safe battery charging. Figure 4-0 shows the sequence of the stages. BULK NIGHT FLOAT ABSORPTION NIGHT CHARGE TIME Figure 4-2. TriStar MPPT Charging Algorithm Bulk Charge Stage During Bulk charging, the battery is not at 100% state of charge and battery voltage has not yet charged to the Absorption voltage set-point.

  • Page 42: Float Stage

    Float Stage After the battery is fully charged in the Absorption stage, the TS-MPPT-600V-TR reduces the battery voltage to the Float voltage set-point. When the battery is fully recharged, there can be no more chemical reactions and all the charging current is turned into heat and gassing. The float stage provides a very low rate of maintenance charging while reducing the heating and gassing of a fully charged battery. The purpose of float is to protect the battery from long-term over- charge.
  • Page 43 Certain battery types benefit from a periodic boost charge to stir the electrolyte, level the cell voltages, and complete the chemical reactions. Equalize charging raises the battery voltage above the standard absorption voltage so that the electrolyte gasses. The green SOC LED will blink rapidly two (2) times per second during equalization charging. The duration of the equalize charge is determined by the selected battery type.
  • Page 44 Preparation for Equalization First, confirm that all of the system loads are rated for the equalization voltage. Consider that at 0°C (32°F) the equalization voltage will reach 67.00 Volts for L-16 batteries with a temperature sensor installed. Disconnect any loads at risk of damage due to the high input voltage. If Hydrocaps are used, be sure to remove them before starting an equalization. Replace the Hydrocaps with standard battery cell caps.
  • Page 45 Battery Charging Settings The details of the TS-MPPT-600V-TR battery charging settings are shown in tables 4-1 and 4-2 below. All voltage settings listed are for nominal 48 Volt battery banks. Settings Battery Absorp. Float Equalize Absorp. Equalize Equalize Switches Type Stage Stage Stage...
  • Page 46 Absorption Extension Extended Absorption Bulk Absorption Float 50.00 V Absorption Extension Voltage time (hrs) 1:00 2:00 3:00 4:00 5:00 6:00 Figure 4-3. Absorption extension charging profile. If battery voltage discharges below 50.00 Volts the previous night, Absorption charging will be extended on the next charge cycle as shown in figure 4-3 above. 30 minutes will be added to the normal Absorption duration. Float Time-Out Sub- Bulk Absorption...
  • Page 47 Float Cancel Voltage Bulk Absorption Float cancelled this charge cycle 46.00 V Float Cancel Voltage time (hrs) 1:00 2:00 3:00 4:00 5:00 6:00 Figure 4-5. Float cancelled charging profile If the battery bank discharges below 46.00 Volts the previous night, Float charging stage will be cancelled for the next charge cycle.

  • Page 48: Gfpd-600V Operation

    It is critical to detect any stray current, and to interrupt (break) the circuit until safe operation can be restored. Any current imbalance between the (+) and (-) conductors of a circuit indicates a ground-fault. Morningstar’s GFPD-600V will detect this condition, and break the circuit on both the (+) and (-) legs, ensuring interruption. Operation...

  • Page 49: Push-Button

    4.5 Push-button The following functions can be enabled with the pushbutton (located on the front cover): PUSH • Reset from certain errors or faults. • Reset the battery service indication if this has been activated in custom settings. A new service period will be started, and the flashing LEDs will stop blinking. If the battery service is performed before the LEDs begin blinking, the pushbutton must be pushed at the time when the LEDs are blinking to reset the service interval and stop the blinking.

  • Page 50: Led Indications And Audible Warnings

    4.6 LED Indications & Audible Warnings Valuable information is provided by the three LEDs visible through the front cover. Although there are many different LED indications, they have similar patterns to make it easier to interpret each LED display. Consider as three groups of indications: General Transitions // Battery Status // Faults &...
  • Page 51 Battery State-of-Charge LED Indications 80% to 95% SOC 60% to 80% SOC 35% to 60% SOC 0% to 35% SOC battery is discharging Refer to the Specifications (Section 9.0) for the State-of-Charge voltages. Note that because these State-of-Charge LED displays are for all battery types and system de- signs, they are only approximate indications of the battery charge state. Ethernet Jack Indications In addition to the SOC LEDs, two (2) small LEDs can be found on the Ethernet RJ-45 jack inside the wiring box.

  • Page 52: Protections, Faults & Alarms

    4.7 Protections, Faults & Alarms The TS-MPPT-600V-TR protections and automatic recovery are important features that ensure the safe operation of the system. Additionally, the TS-MPPT-600V-TR features real-time self diagnostics that report Fault and Alarm conditions as they occur. Faults are events or conditions that require the TS-MPPT-600V-TR to cease operation. A Fault usually occurs when a limit such as voltage, current, or temperature has been surpassed.
  • Page 53 Battery Voltage Sense Failure (R+Y / G+Y) If a fault in the battery sense connection (such as a short circuit, open-circuit or loose terminal) occurs after the battery sense has been working, the LEDs will indicate a failure. If the control- ler is restarted with the failure still present, the controller may not detect that the battery sense is connected and the LEDs will not indicate a fault.
  • Page 54 The Remote Temperature Sensor is not connected to the controller. Use of the RTS is recommended for proper battery charging. Heatsink Temperature Sensor Open / Shorted The heatsink temperature sensor is damaged. Return the controller to an authorized Morningstar dealer for service. Battery Sense Out of Range / Disconnected A battery sense wire is disconnected.

  • Page 55: Networking And Communication

    MODBUS TCP/IP protocols for RS-232, EIA-485, and ethernet networks. Additionally, HTTP, SMTP, and SNMP are supported for web page, email, and network message support. Morningstar’s MSView PC software provides system monitoring and logging capabilities via RS-232, EIA-485, and ethernet. MSView...

  • Page 56: Morningstar Meterbus

    • communicate with a Relay Driver or other compatible Morningstar accessories (see sec- tion 2.5 for more details) **A Morningstar MeterBus Hub (HUB-1) and a TriStar Meter 2 (TS-M-2), TriStar Remote Meter 2 (TS-RM-2) or a TriStar Meter 2 600V (TS-M-2-600V) are required (not included).

  • Page 57: Serial Rs-232

    5.3 Serial RS-232 The serial port connection on the TS-MPPT-600V-TR is a standard 9-pin isolated RS-232 port. See figure 3-5 for the port location.The TS-MPPT-600V-TR communicates through the serial port via the open standard MODBUS protocol. Connect the TS-MPPT-600V-TR to the serial port on a PC to: • program custom charge settings with MSView PC software • view real-time data with MSView PC software...
  • Page 58 PC (or other serial device). Firmware updates can only be programmed through the RS-232 connection. The serial connection is not typically used for multi-controller networking. However, networking is possible using a USB hub and USB-Serial cables. For more information, refer to the “Morningstar Communications Document” on our website at: http://www.morningstarcorp.com Networking and Communication...

  • Page 59: Eia-485 (Formerly Rs-485)

    • program each controller on the network with custom charge settings using MSView software • connect the TS-MPPT-600V-TR to other Morningstar controllers with the RSC-1 Serial to EIA-485 Adapter (sold separately) • bridge an Ethernet connection through a TS-MPPT-600V-TR to an EIA-485 network The EIA-485 port has four (4) connections: Power, Data A, Data B, and Ground.

  • Page 60: Ethernet

    • monitor and receive messages on an SNMP network This section provides a summary of each of the features. For detailed information about Ethernet connectivity and networking, refer to the “Morningstar Communications Document” on our website at: http://www.morningstarcorp.com Network Information Connect to the TS-MPPT-600V-TR via an Ethernet network (LAN/WAN) or connect the controller directly to a PC using an ethernet cross-over cable.
  • Page 61 Ethernet Cross-over Cable Figure 5-3. Ethernet network diagrams. Factory Default Network Settings DHCP enabled Live View Web Address http://tsmppt + serial number ** 192.168.1.253 (if DHCP is not enabled) Subnet Mask 255.255.255.0 Gateway 192.168.1.1 Primary DNS Server 169.254.1.1 MODBUS TCP/IP Port ** The Live View web address is unique to each controller.
  • Page 62 The TriStar MPPT Setup Wizard in MSView provides an interface to adjust all operating param- eters. Morningstar’s MSView PC software can connect to any TS-MPPT-600V-TR on the Ethernet network or through a RS-232 serial connection. Refer to the help documentation included with MSView for more information.
  • Page 63 SNMP For telecom and industrial applications that require SNMP monitoring of deployed systems, the TriStar MPPT will behave as an SNMP agent and supports the following commands: TRAP GETNEXT A link to the agent Management Information Base file (*.MIB) is available on the TS-MPPT-600V-TR Live View Network Settings page. TriStar MPPT-600V-TR Operator's Manual...

  • Page 64: Testing And Troubleshooting

    Battery voltage must be 16* vdc or greater. If the voltage on the battery terminals of the control- ler is between 16 and 72 vdc, and no LEDs are lit, contact your authorized Morningstar dealer for service. If no voltage is measured, check wiring connections, fuses, and breakers.
  • Page 65 • A serial cross-over (Null Modem) cable is used for the connection between the PC and the Morningstar RSC-1 485 Adapter. A straight-through serial cable will not work. • Power is supplied to the 4-wire bus on the Power/Ground lines. The bus requires voltage in the range: 8 - 16 Vdc.
  • Page 66 ♦ Push the test button to perform a system test. Close the breaker to resume normal operation. ♦ A critical fault indicates a hardware malfunction. Please contact Morningstar for instructions. ♦ If previous trouble-shooting does not correct the problem, re-start the unit by removing in-line source fuse, and re-installing.

  • Page 67: Maintenance And Service

    Maintenance and Service Your TS-MPPT-600V-TR will provide years of reliable and trouble-free service. The unit contains no electromechanical parts such as relays or cooling fans that can wear out and fail. Additionally, there are no user-serviceable parts inside the controller. 7.1 IMPORTANT SAFETY INSTRUCTIONS This section contains important safety, installation and operating instructions for the TS-MPPT-600V-TR solar controller.
  • Page 68 • Déconnectez toutes les sources d’alimentation du contrôleur avant d’installer ou de régler le TS-MPPT-600V-TR. • Le TS-MPPT-600V-TR ne contient aucun fusible ou interrupteur. Ne tentez pas de réparer. Installation Safety Precautions WARNING: This unit is not provided with a GFDI device. This charge controller must be used with an external GFDI device as required by the Article 690 of the National Electrical Code for the installation location.
  • Page 69 A means of disconnecting all power supply poles must be provided. These disconnects must be incorporated in the fixed wiring. Using the TS-MPPT-600V-TR ground terminal (in the wiring compartment), a permanent and reliable means to the earth ground must be established. The grounding conductor must be secured against any accidental detatchment. The knock-outs in the TS-MPPT-600V-TR wiring compartment must protect wires with conduit or rings.
  • Page 70 Le contrôleur TS-MPPT-600V-TR doit être installé par un technicien qualifié conformément aux règlementations électriques du pays où est installé le produit. Un moyen d’assurer la déconnexion de tous les pôles de l’alimentation doit être fourni. Cette déconnexion doit être incorporée dans le câblage fixe. À l’aide de la borne de mise à la masse du TS-MPPT-600V-TR (dans le compartiment de câblage), un moyen permanent et fiable de mise à la terre doit être fourni. La fixation de la mise à la terre doit être fixée contre tout desserrage accidentel.

  • Page 71: Maintenance Schedule

    7.2 Maintenance Schedule Table 7-1 below lists the recommended maintenance schedule to keep your TS-MPPT-600V-TR performing optimally. WARNING: Shock Hazard Disconnect all power sources to the controller before removing the wiring box cover. Never remove the cover when voltage exists on the TS-MPPT-600V-TR power connections.

  • Page 72: Warranty And Claim Procedure

    LIMITED WARRANTY Morningstar Solar Controllers and Inverters All of Morningstar’s products except the SureSine™ inverter and SHS™ controller are warranted to be free from defects in material and workmanship for a period of FIVE (5) years from the date of shipment to the original end user.
  • Page 73 WARRANTY CLAIM PROCEDURE 1. Before proceeding, please refer to product manual, including troubleshooting section. 2. Contacting your authorized Morningstar distributor or dealer from whom you purchased the unit is the first step in the warranty process. Local dealers can often address warranty issues quickly. 3. If supplier is unable to address the issue, please contact Morningstar by e-mail (support@morn- ingstarcorp.com) with:...

  • Page 74: Technical Specifications

    9.0 Technical Specifications REFER TO THE INCLUDED GFPD-600V OPERATOR'S MANUAL FOR THAT PRODUCT'S SPECIFICATIONS Electrical TS-MPPT-60-600V-48-DB- TS-MPPT-60-600V-48-DB- TR-GFPD Nominal System Voltage 48 volts 48 volts Maximum Battery Current 60 amps 60 amps (63A breaker included) Maximum Solar Input Voltage 600 volts dc 600 volts dc Battery Operating Voltage Range 16 - 72 volts dc...
  • Page 75 Battery Charging Status LEDs LED Indication Battery Charging Status Green Flashing (fast) - 2 to 3 times per second Equalize charging stage Green Flashing - 1/2 sec on, 1/2 sec off Absorption charging stage Green Flashing (slow) - 1 sec on, 1 sec off Float charging stage 53.2 Volts ≤ Vbattery Green...
  • Page 76 #10 Battery Terminal Block Screws: #10-14 AWG - 20 in-lb / 2.26 N-m #8 AWG - 25 in-lb / 2.83 N-m #6 AWG - 35 in-lb / 3.95 N-m 5/16 in. Battery Terminal Block Screws: #10-14 AWG - 35 in-lb / 3.95 N-m (use 45 in-lb / 5.08 N-m for #10 solid wire) #8 AWG - 40 in-lb / 4.52 N-m #4-6 AWG - 45 in-lb / 5.08 N-m...
  • Page 77 De-ratings Battery Current vs. Array Voltage Array Voltage (Volts) Figure 9-1. Battery Current vs. Array Voltage TriStar MPPT-600V-TR Operator's Manual...
  • Page 78 Output Power vs. Array Input Voltage 60 Amp Battery Current Limit Vb = 60 V 3500 60 Amp Battery Current Limit 3000 Vb = 50 V 2500 60 Amp Battery Current Limit Vb = 40 V 2000 60 Amp Battery Current Limit Vb = 30 V 1500 60 Amp Battery Current Limit...
  • Page 79 Efficiency 200 Vmp, 52 Vbatt 300 Vmp, 52 Vbatt 400 Vmp, 52 Vbatt Figure 9-3. Efficiency Curves TriStar MPPT-600V-TR Operator's Manual...
  • Page 80 Certifications RoHS UL1741 INVERTERS, CONVERTERS, AND CONTROLLERS AND INTERCONNECTION SYSTEM EQUIPMENT FOR USE WITH DISTRIBUTED ENERGY SOURCES, FIRST EDITION, REVISION THROUGH AND Compliant INCLUDING NOV 7, 2005 2002/95/EC CSA C22.2 No. 107.1-01 3094762 EMC Directives • Immunity: EN61000-6-2: 2005 • Emissions: EN55022: 2007 with A1 and A3 Class B1 • Safety: EN60335-1 and EN60335-2-29 (battery chargers) Technical Specifications...
  • Page 81 2% Voltage Drop Charts for 75°C Stranded Copper Wire 1-Way Wire Distance (feet), 48 Volt System Amps Amps Amps Amps Amps Amps Amps Amps Amps Amps 89.6 97.8 107.5 119.5 134.4 153.6 179.2 215.1 268.9 358.5 71.0 77.5 85.2 94.7 106.6 121.8 142.1...
  • Page 82 2% Voltage Drop Charts for 75°C Solid Copper Wire 1-Way Wire Distance (feet), 48 Volt System Amps Amps Amps Amps Amps Amps Amps Amps Amps Amps 111.2 121.3 133.5 148.3 166.8 190.6 222.4 266.9 333.6 444.8 88.2 96.2 105.8 117.6 132.3 151.2 176.4...
  • Page 83 2% Voltage Drop Charts for 90° Stranded Copper Wire 1-Way Wire Distance (feet), 48 Volt System Amps Amps Amps Amps Amps Amps Amps Amps Amps Amps 89.6 97.8 107.5 119.5 134.4 153.6 179.2 215.1 268.9 358.5 71.0 77.5 85.2 94.7 106.6 121.8 142.1...
  • Page 84 2% Voltage Drop Charts for 90°C Solid Copper Wire 1-Way Wire Distance (feet), 48 Volt System Amps Amps Amps Amps Amps Amps Amps Amps Amps Amps 111.2 121.3 133.5 148.3 166.8 190.6 222.4 266.9 333.6 444.8 88.2 96.2 105.8 117.6 132.3 151.2 176.4...
  • Page 85 OF THE POSSIBILITY OF SUCH DAMAGE. TriStar , TriStar MPPT , MeterBus are trademarks of Morningstar Corporation MODBUS and MODBUS TCP/IP are trademarks of Modbus IDA. www.modbus-ida.org RoHS © 2015 Morningstar Corporation. All rights reserved. MS-001531 v01.1 TriStar MPPT-600V-TR Operator's Manual...

This manual is also suitable for:

Ts-mppt-60-600v-48-db-tr-gfpdTs-mppt-60-600v-48-db-tr

Table of Contents