Metronics Quadra-Chek 300 Series User Manual

Metronics Quadra-Chek 300 Series User Manual

Video edge detection and crosshair system
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Summary of Contents for Metronics Quadra-Chek 300 Series

  • Page 1 Cover QC300.indd 1 3/22/2006 10:31:42 AM...
  • Page 2 Cover QC300.indd 2 3/22/2006 10:31:43 AM...
  • Page 3 QC-300 Series User’s Guide Video Edge Detection Systems QC-320, QC-321, QC-323, QC-324 Metronics, Inc. 30 Harvey Road Bedford, New Hampshire 03110 Telephone (603) 622.0212 Facsimile (603) 623.5623 sales@metronics.com www.metronics.com Cover QC300.indd 3 3/22/2006 10:31:43 AM...
  • Page 4 All information set forth in this document, all rights to such information, any and all inventions disclosed herein and any patents that might be granted by employing the materials, methods, techniques or apparatus described herein are the exclusive property of Metronics Inc., Bedford, New Hampshire. Terms, conditions and features referenced in this document are subject to change without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permis- sion of Metronics, Inc.. Requests to Metronics, Inc. for permission should be addressed to the Technical Services Department, Metronics, Inc., 30 Harvey Road, Bedford, New Hampshire 03110. Limit of liability and disclaimer of warranty While this guide was prepared with great care, Metronics makes no representations or warranties with respect to the accuracy or completeness of the contents of this book and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose. The advice, methods and instructions contained in this book might not be suitable for your situation. When in doubt regarding suitability, you are encouraged to consult with a professional where appropriate. Metronics shall not be liable for any loss of profit or any damages, including but not limited to special, incidental, consequential or other damages. Trademarks Metronics and QC-300 are registered trademarks of Metronics, Inc. and its subsidiaries in the United States and other countries. Cover QC300.indd 4...
  • Page 5 Conventions & Terms QC-300 refers to any of the QC-300 series of instruments. System refers to the QC-300 and the measuring devices connected to it. Icons This guide uses the following icons to highlight information: WARNING The raised hand icon warns of a situation or condition that can lead to personal injury or death. Do not proceed until the warning is read and thoroughly understood. Warn- ing messages are shown in bold type. CAUTION The exclamation point icon indicates a situation or condition that can lead to equip- ment malfunction or damage.
  • Page 6: General Maintenance

    WARNINGS Unplug the QC-300 from the electrical outlet before cleaning. The QC-300 is equipped with a 3-wire power plug that includes a separate ground connection. Always connect the power plug to a 3-wire grounded outlet. The use of accessories that remove the third grounded connection such as a 2-wire power plug adapter create a safety hazard and should not be permitted.
  • Page 7: Table Of Contents

    Contents  Contents Chapter 1 Overview Overview of QC-300 features and functions ...........1 Chapter 2 Installation Unpacking the QC-300 ..................5 Assembling the mounting stand ...............6 Safety considerations ..................6 Power cord and plug .................6 Electrical wiring and connections .............6 Location and mounting ................7 Power surge suppressor ................7 Connecting axis encoders .................7 Connecting the optional footswitch ..............8...
  • Page 8 Contents  QC-300 Series User’s Guide Chapter 4 Quick Start Demonstration Starting program recording ................26 Selecting a probe ....................26 Creating part skew and datum references ............27 Creating a part skew ..................27 Creating a datum zero point ..............28 Probing a datum zero point ...............28 Constructing a datum zero point ...............29 Measuring features ...................31 Measuring a circle with crosshairs ............31...
  • Page 9 Contents  QC-300 Series User’s Guide Seeding to avoid erroneous data ............61 Recovering from data errors ..............62 Chapter 6 Measuring Measurement activities..................66 The measurement process ................66 Establishing the measurement reference ...........67 Leveling the part (optional) ...............67 Skewing the part ................68 Creating a datum zero point ...............69 Probing a datum zero point ............69 Constructing a datum zero point ..........70...
  • Page 10 Contents  QC-300 Series User’s Guide Point constructed from a rectangle ............92 Point constructed from an angle ............92 Point constructed from an arc ............93 Point constructed from multiple features ...........93 Line constructions ..................94 Line constructed from a line ..............94 Line constructed from two points ............94 Lines constructed from a point and a line ..........95 Line constructed from a distance ............95 Lines constructed from a point and a circle ........96...
  • Page 11 Contents  QC-300 Series User’s Guide Distances constructed from two lines ..........117 Distances constructed from a line and a circle ........118 Distances constructed from a line and an arc ........119 Distance constructed from a line and a slot ........120 Distance constructed from two distances ..........120 Distances constructed from two circles ..........121 Distances constructed from a slot and a circle ........122 Distances constructed from a rectangle and a circle ......122...
  • Page 12 Contents  QC-300 Series User’s Guide Entering nominal, limit or tolerance values ..........142 Omitting a tolerance category ............143 Tolerance types ..................144 Bidirectional ..................144 Points ..................144 Lines ...................144 Circles and arcs ................145 Slots and rectangles ..............145 True position ..................146 Points and lines ................146 Circles and arcs ................146 MMC/LMC (Material condition) ............147 MMC Circles and arcs ..............147...
  • Page 13 Contents  QC-300 Series User’s Guide Deleting programs ....................168 Chapter 9 Communication Connecting to a computer ................169 Sending data to a computer ...............170 Connecting a printer ..................171 Printer format strings ................171 Report formats ..................171 Printing a report ..................172 Printing feature measurement data ............172 Printing QC-300 system settings ............173 RS232 connector pin designations ..............174 ASCII Code table .....................174...
  • Page 14 Contents  QC-300 Series User’s Guide Setting a new machine zero reference ..........186 Reversing the encoder count direction ..........186 Enabling axis error messages .............186 Squareness screen ..................187 SLEC screen ....................188 LEC or SLEC, which is right for my application? ......188 LEC (Linear error correction) ............188 SLEC (Segmented linear error correction) ........190 VED screen ....................193...
  • Page 15 Contents  QC-300 Series User’s Guide Print screen ....................210 Specifying a data type ................210 Specifying a data destination .............210 Lines per page ..................210 Buffer page ..................211 Specifying dividing lines ..............211 Labeling axes on display printouts ............211 Printing units of measure on reports ..........211 Parallel communication retries ............211 Ports screen ..................212 Baud rate ....................212...
  • Page 16 Contents 0 QC-300 Series User’s Guide ENC tests ....................225 Footswitch wiring ..................226 RS-232 connector wiring ................227 Lighting/Zoom connector wiring ..............227 Tolerances ....................228 Concentricity tolerance ..............228 Reference Features ................228 Chapter 13 Common Options Remote footswitch ................229 Remote keypad ..................229 Serial cable ..................229 Arm mounting bracket ...............229 Arm mounting bracket adapter ............229 WinWedge software ................229...
  • Page 17: Chapter 1 Overview

    Chapter 1: Overview The Quadra-Chek 300 series is a family of advanced digital readout systems for performing 2, 3 and 4 axis measurements at very high levels of precision and accuracy. Dimensional inspection of components can be made using toolmaker’s microscopes and video measurement systems as part of in-line production activities or final quality inspection.
  • Page 18 QC-300 Series User’s Guide Wide keys Print/Send data Touch screen controls Numeric keypad Command keys Color touch screen LCD ON/OFF initiate frequently used functions programmed by the user. All front panel keys provide tactile sensory feedback, and key-press operations can be configured to generate an audible sound. Speaker and external speaker jack outputs are provided that can be adjusted for quiet or noisy environ- ments.
  • Page 19 Features External footswitch Speaker jack Lighting and zoom USB ports Video inputs 10/100 network Encoder inputs RS-232 port Tilt adjust The compact ergonomic design and adjustable-tilt front panel of the QC-300 allow users to locate and mount the instrument in a wide variety of environments that accommodate nearly any viewing require- ment.
  • Page 20 QC-300 Series User’s Guide 1 Overview QC300.indd 4 3/22/2006 10:35:20 AM...
  • Page 21: Chapter 2 Installation

    • Foot switch • Taltech’s WinWedge software ® If any components were damaged in shipment, save the packaging materials for inspection and contact your shipping agent for mediation. Contact your Metronics distributor for replacement parts. 2 Installation QC300.indd 5 3/22/2006 10:40:39 AM...
  • Page 22: Assembling The Mounting Stand

    QC-300 Series User’s Guide Assembling the mounting stand The QC-300 is secured to the swivel slots of the mounting stand by a shoulder screw, a cap screw and associated washers. Assemble the QC-300 to the mounting stand as shown. Tighten the shoulder screw (1), and then tighten the cap screw (5) and washers (3 &...
  • Page 23: Location And Mounting

    Safety and Power Use shielded cables to connect to the serial RS-232 port. Make certain that cables are properly terminated and firmly connected on both ends. Location and mounting Secure the QC-300 to a stable surface. Power surge suppressor Connect the QC-300 to power through a high-quality power surge suppressor. Surge suppressors limit the amplitude of potentially damaging power line transients caused by electrical machinery or lightning.
  • Page 24: Connecting The Optional Footswitch

    QC-300 Series User’s Guide Connecting the optional footswitch The optional foot switch is connected to the RJ-45 connector on the left side of the QC-300. Verify that the QC-300 is off. Connect the foot switch to the RJ-45 connector on the rear connector panel.
  • Page 25: Connecting A Printer

    Verify that the QC-300 and computer power are off. Connect a computer COM port to the QC-300 RS-232 serial port using a standard straight-through serial cable (Metronics part number 11B12176). Make sure the cable connectors are tight, but do not overtighten the connector screws.
  • Page 26: Connecting Camera Lighting And Zoom

    QC-300 Series User’s Guide Connecting camera lighting and zoom The QC-300 supports top, back and ring lighting for image illumi- Lighting/Zoom nation. The lighting output connections are made to an external connector light control box through the 44 pin Lighting/Zoom connector. The 0 to 5 Volt zoom control output connections to a zoom ampli- fier are also made through the Lighting/Zoom connector.
  • Page 27: Warranty Registration Form

    Warranty and Shipping Warranty registration form The warranty registration form included in the shipping carton should be completed and mailed as soon as possible. Also record the purchase and warranty information here so that it will be readily available later to support any necessary interactions with distributor or factory technical support personnel.
  • Page 28 QC-300 Series User’s Guide 2 Installation QC300.indd 12 3/22/2006 10:40:48 AM...
  • Page 29: User Interface Introduction

    Chapter 3: User Interface The QC-300 user interface consists of hardware front panel buttons and number keys that work in coopera- tion with software menus, buttons, and data fields shown on the color LCD touch screen. The hardware/ software interface is divided into the function areas listed and shown below. •...
  • Page 30: Measurement Functions

    QC-300 Series User’s Guide Measurement functions The measurement functions are divided into three tabbed areas: • Measure functions Select a measurement type, such as circle or line • Program functions Record, edit or play back a program of measurement steps •...
  • Page 31: Accessing Programming Functions

    Measurement Functions Accessing programming functions Programming functions are accessed from the Program tab. Touch the Program tab to display program- ming tools. Touch the Program tab... to display programming tools Touch a program tool icon to play, record, edit, copy, stop or add a user message to a mesurement program. Completed program steps are shown in the feature list.
  • Page 32: Accessing Part Lighting Adjustment Tools

    QC-300 Series User’s Guide Accessing part lighting adjustment tools Lighting adjustment tools are accessed from the Light tab. Touch the Light tab to display the lighting adjustment tools. Touch the Light tab... to display light adjustment tools Touch an icon to select the desired light adjustment. Systems can be ordered with adjustments for back- lights, surface lights and camera ring lights.
  • Page 33: Command Buttons And Wide Keys

    Command Keys Command buttons and wide keys The command buttons and wide keys are primarily used to support measurement and setup activities. The command wide keys are duplicates of the Enter and Finish functions which are the most frequently used command buttons, and can be located and pressed easily by the operator without looking at the front panel.
  • Page 34: Feature List

    QC-300 Series User’s Guide Feature list The feature list provides access to all fea- tures that have been measured, constructed or created. Measurements are selected by touching them in the feature list, and then Feature viewed or toleranced in other screens. list When the feature list contains too many entries to be displayed simultaneously,...
  • Page 35: Lcd Screen Functions

    LCD Screen Functions LCD Screen functions LCD Screen functions The LCD functions are used to select the screen that will be presented on the color touch LCD, generally in support of the next operator activity Touch a button to select the desired screen. •...
  • Page 36: Number Keys

    QC-300 Series User’s Guide Number keys The number keys are used to enter data into feature constructions and creations, tolerances, programs, and Number setup data fields. keys Numbers are entered into data fields in the conventional manner, and can be erased when necessary by back- spacing over them using the Cancel button.
  • Page 37: System Functions

    System Functions System functions System functions System functions support a wide variety of measure- ment and setup activities. These include: Undo The Undo function is very similar to the Windows undo function and erases the last measurement or feature list activity step. The Undo function only erases the last step, sequences of steps cannot be erased using undo.
  • Page 38: Setup

    QC-300 Series User’s Guide Setup The setup function provides access to all of the system setup screens required for configuring QC-300 measurement and operation. Touch the setup button to display the setup screen and menu. Access to the setup menu is given through two introductory screens that show the software version, the system options and a caution regarding the use of setup functions.
  • Page 39: Printing Reports And Transmitting Data

    Printing Reports and Sending Data Printing reports and sending data Measurement data shown on the DRO screen or contained in the feature list can be printed in re- ports on the USB port or sent to a computer over the RS232 serial port. In either case, the printing of reports and the transmission of measurement data is initiated by pressing the Print button.
  • Page 40: Lcd On/Off And Deleting Feature Data

    QC-300 Series User’s Guide LCD ON/OFF and deleting feature data The LCD screen can be turned off without cycling power when the QC-300 will not be used for an extended period, but it is desirable to retain the original machine zero encoder references. Press the red LCD ON/OFF button to toggle the LCD on and off.
  • Page 41: Quick Start Demonstration

    The demonstration will use the Metronics QC Quickie slide to create a part skew and datum, measure some part features, apply a few tolerances, print a tolerance report and save all these activities as a program that can be recalled and run again later.
  • Page 42: Starting Program Recording

    QC-300 Series User’s Guide Starting program recording To record the following activities as a program: Touch the Program tab to dis- play the program screen and then touch the Record icon. The text entry screen will be displayed. Enter a program title and press the Finish key.
  • Page 43: Creating Part Skew And Datum References

    Selecting a Probe & Skew and Datum Creating part skew and datum references When the part is misaligned (twisted) in the X-Y plane, errors can be generated during the measurement process. These errors can be eliminated by creating a skew alignment for the part. The skew alignment includes a precise measurement of the part misalignment.
  • Page 44: Creating A Datum Zero Point

    QC-300 Series User’s Guide Creating a datum zero point Creating the datum zero point is the final step in establishing a valid Cartesian or polar coordinate system for subsequent measurements. The datum zero point will be used as the origin of Cartesian or polar sys- tems.
  • Page 45: Constructing A Datum Zero Point

    Creating a Datum Constructing a datum zero point The datum zero point can be constructed from parent features when simply probing the desired point is not desirable. It would not be possible to provide a single description of this process for all measurement applications that require feature constructions.
  • Page 46 QC-300 Series User’s Guide Select the DRO window, and while the point feature is selected touch the X and Y axis Zero but- tons to zero the values and estab- lish a datum zero at the probed point. NOTE More information regarding creating datums and constructions is contained in Chapter 6: Measuring.
  • Page 47: Measuring Features

    Measuring Features Measuring features In this example, the largest of the three holes of the QC Quickie slide will be measured twice illustrating the use of two different probes. First the straight crosshair probe will be used, then the multiple edge probe will be used.
  • Page 48: Measuring A Circle With The Multiple Edge Probe

    QC-300 Series User’s Guide Measuring a circle with the multiple edge probe To measure using the multiple edge probe: Select the multiple edge probe. Touch any part of a probe... to display the probe tools... and select the multi edge probe Touch the probe again to display the probe tools screen, and then touch the Tool Options button to display probing parameters, set the number of circle points to 20 (or any number between 3 and 99), and touch the Finish button.
  • Page 49 Measuring Features Move the stage to position the multiple edge tool into the center of the large circle in the QC Quickie slide and press the Enter key. The measurement will be completed and the circle data will be stored in the feature list.
  • Page 50: Applying Tolerances To Feature Measurements

    QC-300 Series User’s Guide Applying tolerances to feature measurements In this example, a true position tolerance will be applied to at the last circle measurement. To apply a tolerance: Select the feature Touch the circle feature in the feature list to select it. Display the tolerance screen Touch the Tol screen button to display the tolerance screen.
  • Page 51 Applying Tolerances Select a specific tolerance Touch the Tolerance menu title and then select the specific tolerance from the drop-down menu. The true position tolerance is selected in this example. Enter nominal, limit or tolerance values In this example, the Nominal and Tol Dia (Tolerance diameter around the nominal position) values are entered by touching the desired data field and entering a new value using the number keys.
  • Page 52: Printing A Report

    QC-300 Series User’s Guide Printing a report To print a report of the current position (Display), the feature list (Report) or tolerances (Tol Report): Verify that the QC-300 is attached to a USB printer as described in Chapter 9: Communication. Verify that the report content and printer formatting are specified correctly in the Print setup screen described in Chapter 9: Communication and Chapter 10: Setup.
  • Page 53: Stopping The Program Recording

    Printing Reports & Saving Programs Stopping the program recording Touch the Program tab to dis- play the programming tools, and then touch the Stop icon to stop recording the program. The pro- gram title will be shown and pro- gram steps will be displayed in the feature list.
  • Page 54 QC-300 Series User’s Guide 4 Quick Start QC300.indd 38 3/22/2006 10:51:52 AM...
  • Page 55: Chapter 5 Probes

    Chapter 5: Probes Measurements are conducted using manual crosshairs, video crosshairs or video edge detection on manu- ally controlled systems. Part features can be probed manually by the user or automatically under program control. Video probe setup and calibration is described in Chapter 10: Setup. The measurement, construction and creation of features is explained in Chapter 6: Measuring.
  • Page 56: Preparing To Use Video Probes

    QC-300 Series User’s Guide Preparing to use video probes The accuracy and repeatability of video probing depends on the condition of the system, the condition of the part, video magnification, part lighting and optical focus. System and part condition The system is presumed to be well-maintained which implies a clean stage and optical system, free of scratches and other damage.
  • Page 57 Preparing to Use Probes When the Light tab is shown in the background... Touch the Light tab... to display the light controls When the Image tab is shown in the background... Touch the Image tab... twice... to display the light controls Touch the desired light source to select it for adjustment.
  • Page 58 QC-300 Series User’s Guide When ring lights are selected, touch the ring light icon again to display individual ring right seg- ments. Touch the ring light icon again... to show individual segments Any of the individual ring light segments can be turned on or off by touching them. All ring light segments are off Two ring light segments are on All ring light segments are on...
  • Page 59: Adjusting Video Image Contrast And Brightness

    Preparing to Use Probes Adjusting video image contrast and brightness The contrast and brightness of the video camera image displayed in the video window are adjusted to optimize edge detection by selecting the Image tab and using the image contract and brightness sliders. NOTE The video image contrast and brightness adjustments are different than the overall screen contrast and brightness adjustments found in the Miscellaneous setup screen.
  • Page 60 QC-300 Series User’s Guide Touch the contrast icon and then touch and drag the contrast slider to adjust video contrast. Touch the Contrast icon... then touch and drag the slider... to adjust contrast Drag left to decrease contrast... and right to increase contrast Touch the Brightness icon and then touch and drag the brightness slider to adjust video brightness.
  • Page 61 Preparing to Use Probes Drag left to decrease brightness... and right to increase brightness NOTE Contrast brightness can be fine-adjusted by one unit of con- trast or brightness by touching the slider bar on either side of the slider control. Touch left to adjust down 1 unit Touch right to adjust up 1 unit 5 Probes QC300.indd 45...
  • Page 62: Using Video Probes

    QC-300 Series User’s Guide Using video probes Four video probes are available for creating reference levels, skews and datums and for measuring regular geometric features including points, lines, arcs, circles, slots, rectangles, distances and angles. Probes include: • Crosshair Standard crosshair of two lines crossed at 90 degrees. Single points can be acquired manually or automatically.
  • Page 63: Selecting A Probe Color

    Using Video Probes Touch the desired probe type button. The probe pop-up screen will close and the new probe will be displayed. In this example the Multi-edge probe is selected. Selecting a probe color The probe color can be selected at any time from one of nine colors that are shown on the probe pop-up screen.
  • Page 64: Specifying Probe Data Collection Parameters

    QC-300 Series User’s Guide Specifying probe data collection parameters Video probe data collection parameters are specified in the Tool Options portion of the probe pop-up screen and include: • The number of points to be collected for line, circle and arc measurement by the multiple edge probe •...
  • Page 65: Crosshair Probe Data Collection Parameters

    Specifying Collection Parameters Crosshair probe data collection parameters Data collection parameters for crosshair probes include: • Crosshair timeout delay • Motion distance Crosshair timeout delay When the auto-enter function is enabled during feature measure- ment on the LCD Video screen, a point is collected by the sys- tem each time the stage is moved to position the part under the crosshair.
  • Page 66: Edge Probe Data Collection Parameters

    QC-300 Series User’s Guide Edge probe data collection parameters Data collection parameters for edge probes include: • The number of points to be collected for lines, circles and arcs by the multiple edge probe • Edge timeout delay Number of points probed for a line, circle and arc When the multiple edge probe is used, the probe is seeded with a small number of points to define the feature type, and then the remaining points are collected automatically by the system.
  • Page 67: Collecting Feature Data

    Specifying Collection Parameters Collecting feature data Feature data can be collected manually by positioning a probe over a part feature and pressing the Enter key, or collected automatically by enabling the auto-enter function and using the multiple edge probe. Manual probing with crosshairs is useful when part edges are indistinct and feature edge contrast is poor. Automatic probing can acquire many points simultaneously and increases productivity when feature edge boundaries are clear and automatic point entry is possible.
  • Page 68: Crosshair Probes

    QC-300 Series User’s Guide Crosshair probes The crosshair probes consist of two lines crossed at 90 degrees in the video window. Probing is identical for straight and offset crosshairs. Single points can be acquired manually or automatically. Straight crosshairs Offset crosshairs Manual probing (crosshairs) Disable auto-enter for manual probing.
  • Page 69: Automatic Probing (Crosshairs)

    Probing Automatic probing (crosshairs) The process of probing automatically with crosshairs is identical to probing manually with crosshairs except that the user does not press the Enter key to enter points. Enable auto-enter for manual probing. To probe part features automatically: Select the feature to be measured.
  • Page 70: Single Edge Probe

    QC-300 Series User’s Guide Single edge probe The single edge probe consists of a standard crosshair with a small circle at the center for positioning the edge detector. Single points can be acquired manually or au- tomatically. Manual probing (single edge) Disable auto-enter for manual probing.
  • Page 71: Automatic Probing (Single Edge)

    Probing Automatic probing (single edge) The process of probing automatically with the single edge probe is identical to probing manually with the single edge probe except that the user does not press the Enter key to enter points. Enable auto-enter for manual probing. To probe part features automatically: Select the feature to be measured.
  • Page 72: Multiple Edge Probe

    QC-300 Series User’s Guide Multiple edge probe The multiple edge probe consists of a standard crosshair with two small concen- tric circles at the center for positioning the edge detector. Points will be probed manually for some features as they are when the single edge probe is used, and automatically for line, circle and arc features when the probe is seeded.
  • Page 73: Probing A Line

    Probing Probing a line The same basic technique is used to probe a line whether the line is completely within or outside the field of view. To probe a line using the multiple edge probe: Select the Line feature measurement, and then select the multiple edge probe. Seed the multiple edge probe at the two extreme ends of the line.
  • Page 74: Probing A Circle

    QC-300 Series User’s Guide Probing a circle Two techniques can be used to probe a circle using the Multiple edge probe. The first technique is that described earlier for probing lines and arcs and can be used to probe a circle whether the circle is com- pletely within or outside the field of view.
  • Page 75 Probing The second technique can only probe a circle located within the field of view that is large enough to enclose the center of the Multiple edge probe, but the technique is extremely simple and productive. To probe a circle using the second technique with the multiple edge probe: Select the Circle feature measurement, and then select the multiple edge probe.
  • Page 76: Probing An Arc

    QC-300 Series User’s Guide Probing an arc The same basic technique is used to probe an arc whether the arc is completely within or outside the field of view. To probe an arc using the multiple edge probe: Select the Arc feature measurement, and then select the multiple edge probe. Seed the multiple edge probe at 3 points in sequence from the beginning to the end...
  • Page 77: Seeding To Avoid Erroneous Data

    Probing Seeding to avoid erroneous data The multiple edge probe can be seeded manually using the single edge probe to avoid collecting data over keyways, protrusions and other feature anomalies. This is accomplished by: Seeding points very close to, and enclosing the area of anomaly using the single edge probe Switching to the multiple edge probe to complete the measurement by probing the reminder of specified points automatically Normally, the multiple edge probe attempts to collect the specified number...
  • Page 78: Recovering From Data Errors

    QC-300 Series User’s Guide Recovering from data errors Data errors are rare when the part, stage and optical system are clean and well maintained, and the lighting, contrast and brightness are properly adjusted. In addition, the QC-300 is extremely forgiving of typical cleanliness and lighting issues.
  • Page 79 Probing When the operator elects to continue probing the remaining points, the green arrow points to each missing point which is signified by a large X. When the stage is moved to position the single edge probe and arrow at the X and the Enter button is pressed, the next missing point is shown and the green arrow points to it. When all the remaining missing points are entered, the Finish key is pressed to complete the measurement and store the feature data in the Feature list.
  • Page 80 QC-300 Series User’s Guide 5 Probes QC300.indd 64 3/22/2006 10:57:05 AM...
  • Page 81 Chapter 6: Measuring Measurements can be conducted using video edge detection probes or using crosshairs. Measurements can be limited to probing feature points, or can include the construction or creation of new features in addition to probing. However measurements are conducted, the fundamental measurement process and the tools required to perform measurements remain unchanged.
  • Page 82: Measurement Activities

    QC-300 Series User’s Guide Measurement activities QC-300 measurement sessions can include one or all of the following activities: • Establishing a measurement reference • Constructing features • Probing and measuring features • Creating features The measurement process The basic measurement process shown here is identical for all feature types. The details of individual measurement steps are described in the remaining pages of this section.
  • Page 83: Establishing The Measurement Reference

    The Measurement Process NOTE When video probes are used, the stage and optical system must be well maintained, free of scratches and other damage and clean. The optical magnification and part lighting must be prepared as described in Chapter 5: Probes. Establishing the measurement reference A reliable measurement reference must be established before part features can be probed and measured.
  • Page 84: Skewing The Part

    Finish key to complete the level measurement. The level plane feature will be added to the Features list in blue. The four corners of the Metronics quickie slide are probed to perform part leveling Skewing the part When the part is misaligned (twisted) in the X-Y plane, errors can be generated during the measurement process.
  • Page 85: Creating A Datum Zero Point

    Establishing a Measurement Reference Perform the skew alignment by probing 2 or more points well distributed along the entire length of the desired part reference edge. Press the Enter key to enter each point. Press the Finish key to com- plete the Skew measurement.
  • Page 86: Constructing A Datum Zero Point

    QC-300 Series User’s Guide Select the DRO window, and while the point feature is selected touch the X and Y axis Zero buttons to establish a datum zero at the probed point. Constructing a datum zero point The datum zero point can be constructed from parent features when simply probing the desired point is not possible.
  • Page 87 Establishing a Measurement Reference Probe two or more points well distributed along the left side of the part, and then press the Finish button. The line feature will be added to the Features list. Touch the Measure Point icon, and the touch the line probed on the left side of the part in the Features list and then press the Enter key.
  • Page 88 QC-300 Series User’s Guide Touch the constructed point in the Features list and then select the DRO window. Touch the Zero buttons of the X and Y axes to define the point location as the zero datum. Select the View window to see the zero datum at the intersection of the X and Y axes.
  • Page 89: Probing And Measuring Features

    Probing and Measuring Features Probing and measuring features Part features are measured by creating a part datum, and then by probing points that define the feature’s shape and location. Feature points can be probed using Measure Magic or by using a specific measure- ment function such as the line or circle function.
  • Page 90: Probing Specific Feature Types

    QC-300 Series User’s Guide Probing specific feature types When measure magic is not used a measure icon must be touched before each specific feature type is probed. However, a series of features of the same type can be probed by touching the desired measure icon and then touching multiple measurement icon.
  • Page 91: Probing Process

    Probing and Measuring Features Probing process The feature probing process is essentially the same for all feature types. Touch the desired measure icon Probe and enter features, then press Results are displayed in the Finish to complete measurements Video, DRO and View windows Supported feature types The following feature measurements are supported by the QC-300: •...
  • Page 92: Backward/Forward Annotation

    QC-300 Series User’s Guide Backward/forward annotation Forward annotation is used to specify a required number of probed points for each feature type. Backward annotation allows the user to probe any number of points beyond the minimum requirement for any feature type.
  • Page 93: Probing Specific Feature Types

    Probing and Measuring Features Probing specific feature types While the probing process is essentially the same for all feature types, the minimum number of points required and the geometric placement of these points are different. The unique requirements for probing each feature type are described in the remainder of this section.
  • Page 94: Probing Lines

    QC-300 Series User’s Guide Probing lines A minimum of two probed points is required to measure a line. There is no practical limit to the number of points that can be probed, and in general accuracy is increased by probing more points. Three points are probed to measure a line When only two points are probed, Measure Magic will correctly recognize a line and assign the correct feature.
  • Page 95: Probing Arcs

    Probing and Measuring Features Probing arcs A minimum of three probed points is required to measure an arc. There is no practical limit to the number of points that can be probed, and in general accuracy is increased by probing more points. Three points are probed to measure an arc When the arc is less than 185 degrees, Measure Magic will correctly recognize the arc and assign the cor- rect feature.
  • Page 96 QC-300 Series User’s Guide Probing circles A minimum of three probed points is required to measure a circle. There is no practical limit to the number of points that can be probed, and in general accuracy is increased by probing more points. Four points are probed to measure an circle When 185 degrees or more of the circle is probed, Measure Magic will correctly recognize the circle and assign the correct feature.
  • Page 97: Probing Slots

    Probing and Measuring Features Probing slots Five probed points are required to measure a slot. The five points must be probed in a prescribed pattern, and must be probed in clockwise or counterclockwise order. As shown above, the correct pattern of points probed around the slot is: •...
  • Page 98: Probing Rectangles

    QC-300 Series User’s Guide Probing rectangles Five probed points are required to measure a rectangle. The five points must be probed in a prescribed pattern, and must be probed in clockwise or counterclockwise order. As shown above, the correct pattern of points probed around the rectangle is: •...
  • Page 99: Probing Distances

    Probing and Measuring Features Probing distances Two probed points are required to measure a distance. Measurement results are shown in the Features list, View win- dow, DRO window and the DRO overlay. The View window shows the fea- ture and the points used to define it.
  • Page 100: Probing Angles

    QC-300 Series User’s Guide Probing angles Four probed points are required to measure an angle. The four points must be probed in a prescribed pattern on the two lines that form an angle. There is no practical limit to the number of points that can be probed, and in general accuracy is increased by probing more points.
  • Page 101: Constructing Features

    Constructing Features Constructing features Features can be constructed from one or more existing features. Existing features used to construct new features are called parent features, and can be features that were measured, constructed or created. Existing features are shown in black, and constructed features are shown in blue in the View window. Point constructions Points can be constructed from: •...
  • Page 102: Points Constructed From An Arc And A Line

    QC-300 Series User’s Guide Points constructed from an arc and a line Up to three point constructions can be made from an arc and a line: • Intersection point 1: The first intersection of the arc and line • Intersection point 2: The second intersection of the arc and line •...
  • Page 103: Points Constructed From A Line

    Constructing Features Points constructed from a line Up to four point constructions can be made from a line: • Midpoint: The center of the line • End point 1: The first endpoint of the line • End point 2: The second endpoint of the line •...
  • Page 104: Point Constructed From Two Lines

    QC-300 Series User’s Guide Point constructed from two lines The intersection point of the lines will be constructed. The virtual intersec- tion point will be calculated and shown if the lines do not actually cross. To construct a point from two lines: Touch the Measure Point icon Touch one desired line feature Press the Enter key...
  • Page 105: Point Constructed From A Distance And A Point

    Constructing Features Point constructed from a distance and a point A point feature will be constructed and offset from the parent point fea- ture by the parent distance feature. To construct a point from a point and a distance: Touch the Measure Point icon Touch the point feature Press the Enter key Touch the distance feature...
  • Page 106: Points Constructed From A Circle And A Line

    QC-300 Series User’s Guide Points constructed from a circle and a line Up to three point constructions can be made from an circle and a line: • Intersection point 1: The first intersection of the circle and line • Intersection point 2: The second intersection of the circle and line •...
  • Page 107: Points Constructed From Two Circles

    Constructing Features Points constructed from two circles Up to three point constructions can be made from two circles: • Intersection point 1: The first intersection of the two circles • Intersection point 2: The second intersection of the two circles •...
  • Page 108: Point Constructed From A Slot

    QC-300 Series User’s Guide Point constructed from a slot A point feature will be constructed at the center of a slot. To construct a point from a slot: Touch the Measure Point icon Touch the slot feature Press the Enter key Press the Finish key A point feature will be constructed at the center of the slot.
  • Page 109: Point Constructed From An Arc

    Constructing Features Point constructed from an arc A point feature will be constructed at the center of an arc. To construct a point from an arc: Touch the Measure Point icon Touch the arc feature Press the Enter key Press the Finish key A point feature will be constructed at the center of the arc.
  • Page 110: Line Constructions

    QC-300 Series User’s Guide Line constructions Lines can be constructed from: • Points • Angles • Lines • Arcs • Distances • Slots • Circles Line constructed from a line A duplicate feature can be useful when it becomes desirable to perform new operations with the original while retaining a copy.
  • Page 111: Lines Constructed From A Point And A Line

    Constructing Features Lines constructed from a point and a line Two line constructions can be made from a point and a line: • Perpendicular line: The line from the point to the line, perpendicular to the line • Parallel line: The line through the point parallel to the line To construct a line from a point and a line:...
  • Page 112: Lines Constructed From A Point And A Circle

    QC-300 Series User’s Guide Lines constructed from a point and a circle Up to three line constructions can be made from a point and a circle: • Two point line: The line from the point to the center of the circle •...
  • Page 113: Line Constructed From A Point And A Slot

    Constructing Features Line constructed from a point and a slot The line will be constructed from the point to the center of the slot. To construct a line from a point and a slot: Touch the Measure line icon Touch the point feature Press the Enter key Touch the slot feature Press the Enter key...
  • Page 114: Lines Constructed From A Point And An Arc

    QC-300 Series User’s Guide Lines constructed from a point and an arc Up to three line constructions can be made from a point and an arc: • Two point line: The line from the point to the center of the arc •...
  • Page 115: Lines Constructed From Two Lines

    Constructing Features Lines constructed from two lines Up to three line constructions can be made from two lines: • Bisector line 1: Bisects the acute angle between the two lines • Bisector line 2: Bisects the obtuse angle between the two lines •...
  • Page 116: Line Constructed From A Line And A Distance

    QC-300 Series User’s Guide Line constructed from a line and a distance A line feature will be constructed and offset from a parent line feature by a parent distance feature. To construct a line from a line and a distance: Touch the Measure Line icon Touch the line feature Press the Enter key...
  • Page 117: Lines Constructed From A Line And A Slot

    Constructing Features Lines constructed from a line and a slot The new line will be constructed from the center of the slot to the line, perpendicular to the line. To construct a line from a line and a slot: Touch the Measure Line icon Touch the line feature Press the Enter key Touch the slot feature...
  • Page 118: Line Constructed From A Line And An Angle

    QC-300 Series User’s Guide Line constructed from a line and an angle The line will be constructed and rotated counterclockwise the amount equal to the parent angle. To construct a line from a line and an angle: Touch the Measure Line icon Touch the line feature Press the Enter key Touch the angle feature...
  • Page 119: Lines Constructed From Two Circles

    Constructing Features Lines constructed from two circles Up to three line constructions can be made from two circles: • Two point line: The line between the two circle centers • Tangent line 1: The first line tangent to both circles on the same side •...
  • Page 120: Lines Constructed From A Circle And An Arc

    QC-300 Series User’s Guide Lines constructed from a circle and an arc Up to three line constructions can be made from a circle to an arc: • Two point line: The line between the circle and arc centers • Tangent line 1: The first line tangent to the circle and arc on the same side •...
  • Page 121: Lines Constructed From A Circle And A Slot

    Constructing Features Lines constructed from a circle and a slot The line feature will be constructed from the center of the circle to the center of the slot. To construct a line from a circle and a slot: Touch the Measure Line icon Touch the circle feature Press the Enter key Touch the slot feature...
  • Page 122: Lines Constructed From A Circle And A Rectangle

    QC-300 Series User’s Guide Lines constructed from a circle and a rectangle The line feature will be constructed from the center of the circle to the center of the rectangle. To construct a line from a circle and a rectangle: Touch the Measure Line icon Touch the circle feature Press the Enter key...
  • Page 123: Lines Constructed From A Rectangle And An Arc

    Constructing Features Lines constructed from a rectangle and an arc The line feature will be constructed from the center of the rectangle to the center of the arc. To construct a line from a rectangle and an arc: Touch the Measure Line icon Touch the rectangle feature Press the Enter key Touch the arc feature...
  • Page 124: Lines Constructed Between Two Rectangles

    QC-300 Series User’s Guide Lines constructed between two rectangles The line feature will be constructed from the center of one rectangle to the center of the other. To construct a line between two rectangles: Touch the Measure Line icon Touch the first rectangle feature Press the Enter key Touch the second rectangle feature Press the Enter key...
  • Page 125 Constructing Features Line constructed from two arcs Up to three line constructions can be made from two arcs: • Two point line: The line between the two arc centers • Tangent line 1: The first line tangent to both arcs on the same side •...
  • Page 126: Line Constructed From A Rectangle

    QC-300 Series User’s Guide Line constructed from a rectangle The line feature will be constructed from the radius center at one end of the rectangle to the radius center at the other end. To construct a line from a slot: Touch the Measure Line icon Touch the rectangle feature Press the Enter key...
  • Page 127: Distance Constructions

    Constructing Features Distance constructions Distances can be constructed from: • Points • Circles • Lines • Arcs • Distances • Slots Distance constructed from a distance A duplicate feature can be useful when it becomes desirable to perform new operations with the original while retaining a copy. To construct a distance from an existing distance: Touch the Measure Distance icon Touch the desired distance...
  • Page 128: Distances Constructed From A Point And A Line

    QC-300 Series User’s Guide Distances constructed from a point and a line The distance feature will be construct- ed from the point to the line perpen- dicular to the line, or perpendicular to the extended virtual line if the line feature is short.
  • Page 129: Distances Constructed From A Point And A Circle

    Constructing Features Distances constructed from a point and a circle Up to three distance constructions can be made from a point to a circle: • Distance between features: The distance between the point and circle center • Nearest distance: The distance between the point and nearest circle circumference •...
  • Page 130: Distance Constructed From A Point And A Slot

    QC-300 Series User’s Guide Distance constructed from a point and a slot The distance feature will be constructed between the point and the cen- ter of the slot. To construct a distance from a point to a slot: Touch the Measure Distance icon Touch the point Feature Press the Enter key Touch the slot Feature...
  • Page 131: Distances Constructed From A Point And An Arc

    Constructing Features Distances constructed from a point and an arc Up to three distance constructions can be made from a point to an arc: • Distance between features: The distance between the point and arc center • Nearest distance: The distance between the point and nearest arc circumference •...
  • Page 132: Distance Constructed From A Line

    QC-300 Series User’s Guide Distance constructed from a line The length-of-axis distance feature will be constructed from a parent line feature. To construct a distance from a line: Touch the Measure Distance icon Touch the line Feature Press the Enter key Press the Finish key The new distance feature will be constructed over the line.
  • Page 133: Distances Constructed From Two Lines

    Constructing Features Distances constructed from two lines Up to three distance constructions can be made from two lines: • Center distance: The perpendicular distance from the first line in the features list to the center of the second • Min distance: The perpendicular distance from the first line in the features list to the nearest point of the second •...
  • Page 134: Distances Constructed From A Line And A Circle

    QC-300 Series User’s Guide Distances constructed from a line and a circle Up to three distance constructions can be made from a line and a circle: • Center distance: The perpendicular distance from the line to the center of the circle •...
  • Page 135: Distances Constructed From A Line And An Arc

    Constructing Features Distances constructed from a line and an arc Up to three distance constructions can be made from a line and an arc: • Center distance: The perpendicular distance from the line to the center of the arc • Min distance: The perpendicular distance from the line to the nearest point of the arc •...
  • Page 136: Distance Constructed From A Line And A Slot

    QC-300 Series User’s Guide Distance constructed from a line and a slot The distance feature will be constructed from the center of the slot per- pendicular to the line. To construct a distance from a line and a slot: Touch the Measure Distance icon Touch the line Feature Press the Enter key Touch the slot Feature...
  • Page 137: Distances Constructed From Two Circles

    Constructing Features Distances constructed from two circles Up to three distance constructions can be made from two circles: • Center distance: The distance from the center of one circle to the center of the other • Min distance: The minimum distance between the two circle circumferences •...
  • Page 138: Distances Constructed From A Slot And A Circle

    QC-300 Series User’s Guide Distances constructed from a slot and a circle The distance feature will be constructed between the centers of the slot and the circle. To construct a distance from a slot and a circle: Touch the Measure Distance icon Touch the slot Feature Press the Enter key Touch the circle Feature...
  • Page 139: Distances Constructed From An Arc And A Circle

    Constructing Features Distances constructed from an arc and a circle Up to three distance constructions can be made from an arc and a circle: • Center distance: The distance from the center of the circle to the center of the arc •...
  • Page 140: Distance Constructed From Two Slots

    QC-300 Series User’s Guide Distance constructed from two slots The distance feature will be constructed between the centers of two slots. To construct a distance between two slots: Touch the Measure Distance icon Touch the first slot Feature Press the Enter key Touch the second slot Feature Press the Enter key Press the Finish key...
  • Page 141: Distances Constructed From A Rectangle And An Arc

    Constructing Features Distances constructed from a rectangle and an arc The distance feature will be constructed between the centers of the rect- angle and the arc. To construct a distance from a rectangle and an arc: Touch the Measure Distance icon Touch the rectangle Feature Press the Enter key Touch the arc Feature...
  • Page 142: Distances Constructed Between Two Rectangles

    QC-300 Series User’s Guide Distances constructed between two rectangles The distance feature will be constructed between the centers of two rectangles. To construct a distance between two rectangles: Touch the Measure Distance icon Touch the first rectangle Feature Press the Enter key Touch the second rectangle Feature Press the Enter key Press the Finish key...
  • Page 143: Distances Constructed From Two Arcs

    Constructing Features Distances constructed from two arcs Up to three different distance constructions can be made from two arcs: • Center distance: The distance from the center of one arc to the center of the other • Min distance: The minimum distance between the two arc circumferences •...
  • Page 144: Circle Constructions

    QC-300 Series User’s Guide Circle constructions Circles can be constructed from: • Points • Slots • Lines • Distances • Circles • Arcs Circle constructed from a circle A duplicate feature can be useful when it becomes desirable to perform new operations with the original while retaining a copy.
  • Page 145: Circle Constructed From A Circle And A Distance

    Constructing Features Circle constructed from a circle and a distance An offset circle will be constructed from circle and distance parent fea- tures. A circle equal to the parent circle will be constructed, offset the amount equal to the parent distance. To construct a circle from a circle and a distance: Touch the Measure Circle icon Touch the circle feature...
  • Page 146: Circle Constructed From Multiple Features

    QC-300 Series User’s Guide Circle constructed from multiple features A circle feature can be constructed from any number of parent features. The parent features can be any combination of points, slots, arcs and circles. The center points of the parent features will be used to construct the new circle feature.
  • Page 147: Arc Constructions

    Constructing Features Arc constructions Arcs can be constructed from: • Points • Slots • Lines • Distances • Circles • Arcs Arc constructed from an arc A duplicate feature can be useful when it becomes desirable to perform new operations with the original while retaining a copy. To construct an arc from an existing arc: Touch the Measure Arc icon Touch the desired arc...
  • Page 148: Arc Constructed From Multiple Features

    QC-300 Series User’s Guide Arc constructed from multiple features An arc feature can be constructed from any number of parent features. The parent features can be any combination of points, slots, arcs and circles. The center points of the parent features will be used to construct the new arc feature.
  • Page 149: Angle Constructions

    Constructing Features Angle constructions Angles can be constructed from: • An angle • Two lines Angle constructed from an angle A duplicate feature can be useful when it becomes desirable to perform new operations with the original while retaining a copy. To construct an angle from an existing angle: Touch the Measure Angle icon Touch the desired angle...
  • Page 150: Angle Constructed From Two Lines

    QC-300 Series User’s Guide Angle constructed from two lines Up to four angle constructions can be made from two lines: • Interior angle: The angle included between the lines • 180 minus: 180 degrees minus the angle included between the lines •...
  • Page 151: Creating Features

    Creating Features Creating features Features can be created by entering information that describes feature size and position. Information can be entered in metric or English units of measure. The following feature types can be created: • Points • Lines • Distances •...
  • Page 152: Creating A Line

    QC-300 Series User’s Guide Creating a line To create a line: Touch the measure line icon, and then touch the data entry icon. The data entry box will be dis- played. Enter the feature data in the fields provided and press Finish. Creating a circle To create a circle: Touch the measure circle icon, and then touch the data entry icon.
  • Page 153: Creating An Arc

    Creating Features Creating an arc To create an arc: Touch the measure circle icon, the measure arc icon and then touch the data entry icon. The data entry box will be displayed. Enter the feature data in the fields provided and press Finish. Creating a slot To create a slot: Touch the measure slot icon, and then touch the data entry icon.
  • Page 154: Creating A Rectangle

    QC-300 Series User’s Guide Creating a rectangle To create a rectangle: Touch the measure slot icon, the measure rectangle icon and then touch the data entry icon. The data entry box will be displayed. Enter the feature data in the fields provided and press Finish. 6 Measuring QC300.indd 138 3/22/2006 11:15:35 AM...
  • Page 155: Chapter 7 Tolerancing

    Chapter 7: Tolerancing Tolerances can easily be applied to position, size, orientation, form, runout and concentricity measure- ments using the tools found in the tolerance screens. CAUTION Discrete point measuring machines estimate the size, position, orientation, and form of geometric features based on points probed. When parts are designed with critical tol- erances, be sure that you have probed sufficient points to calculate a reliable estimate.
  • Page 156 QC-300 Series User’s Guide This chapter includes the following tolerance information: Applying tolerances to features ................141 Selecting a feature ..................141 Displaying the tolerance screen ..............141 Selecting a tolerance type .................141 Selecting a specific tolerance ..............142 Entering nominal, limit or tolerance values ..........142 Omitting a tolerance category ..............143 Tolerance types ....................144 Bidirectional ....................144...
  • Page 157: Applying Tolerances To Features

    Applying Tolerances to Features Applying tolerances to features Tolerances are applied to feature measurements using tolerance screens. The method of applying toler- ances to features is diagrammed below and is nearly identical for all tolerance types. In the following example, a true position tolerance is applied to a circle feature. Selecting a feature Touch the desired feature in the feature list to select it.
  • Page 158: Selecting A Specific Tolerance

    QC-300 Series User’s Guide Selecting a specific tolerance Touch the Tolerance menu title and then select the specific tolerance from the drop-down menu. The true position tolerance is selected in this example. Entering nominal, limit or tolerance values In this example, the Nominal and Tol Dia (Tolerance diameter around the nominal position) values are entered by touching the desired data fields and entering a new values using the number keys.
  • Page 159: Omitting A Tolerance Category

    Applying Tolerances to Features Omitting a tolerance category When a tolerance category is unnecessary, it can be omitted. To omit a category, select the Nominal data field, remove any data by repeatedly pressing the Cancel key and press the Enter key. In this example, the Diameter category is omitted.
  • Page 160: Tolerance Types

    QC-300 Series User’s Guide Tolerance types As mentioned earlier, the method of applying tolerances to features is nearly identical for all tolerances. This section describes the tolerance screen for each tolerance type. The following tolerances can be ap- plied to feature measurements: •...
  • Page 161: Circles And Arcs

    Tolerance Types Circles and arcs The tolerance screens for circles and arcs are identical, and are used to specify the acceptable deviation from nominal positions in the X and Y axes, and from the nominal diameter or radius. The bidirectional tolerance compares the measured location of the center point of the arc or circle to the nominal center point and compares the measured diameter or radius to the nominal.
  • Page 162: True Position

    QC-300 Series User’s Guide True position True position tolerances can be applied to points, lines, circles and arcs. Points and lines The tolerance screens for points and lines are identical, and are used to specify the acceptable deviation from the nominal feature position. The true position tolerance compares the measured location of the center point to the nominal center point.
  • Page 163: Mmc/Lmc (Material Condition)

    Tolerance Types MMC/LMC (Material condition) MMC and LMC tolerances can be applied to bosses or to bores, compare measured center locations to the nominal centers and compare measured diameters to nominal diameters. MMC and LMC tolerances can be applied to circles and arcs. MMC Circles and arcs The MMC tolerance screens for circles and arcs are identical, and are used to specify the maximum mate-...
  • Page 164: Lmc Circles And Arcs

    QC-300 Series User’s Guide LMC Circles and arcs The LMC tolerance screens for circles and arcs are identical, and are used to specify the minimum material that can exist within a bore or on the surface of a boss. LMC tolerances can generate position bonuses as a result of size tolerance surpluses.
  • Page 165: Runout

    Tolerance Types Runout Runout tolerances can be applied to circles and arcs. The tolerance screens are identical, and are used to specify the acceptable deviation from a circle or arc around the center of the Reference feature axis. Enter the acceptable position deviation into the Tol Zone data field and then enter the number of the reference feature for the runout toler- ance into the Ref Feature data field.
  • Page 166: Parallelism

    QC-300 Series User’s Guide Parallelism Parallelism tolerances can be applied to lines and are used to specify the acceptable deviation from a line perfectly parallel to a Reference feature. Enter the acceptable parallelism deviation into the Tol Zone data field, and then enter the number of the reference feature for the Parallelism tolerance into the Ref Feature data field.
  • Page 167: Width

    Tolerance Types Width Width tolerances can be applied to distances and are used to specify the acceptable deviation from a nomi- nal length. The length can be specified as a vector length (L) or as separate X, Y and Z lengths. Enter the allowed width lim- its into the Limit data fields as +/- ranges or as absolute limits.
  • Page 168 QC-300 Series User’s Guide 7 Tolerancing QC300.indd 152 3/22/2006 11:17:44 AM...
  • Page 169: Chapter 8 Programming

    Chapter 8: Programming QC-300 programs are sequences of measurement activities performed on a part by the operator and stored by the system for playback later on other identical parts. Using the programming capabilities of the QC- 300 greatly increases productivity by compressing the many manual steps required to measure, tolerance and report part dimensions into a few semi-automated steps which are little more than operator responses to system prompts.
  • Page 170: Starting Program Recording

    QC-300 Series User’s Guide Starting program recording Touch the Program tab to display the programming tools. When no previous programs have been recorded, only the record icon will be shown. When other programs already exist, all the program tool icons will be shown.
  • Page 171: Entering A Program Title (Or User Message)

    Creating a Program Entering a program title (or user message) The method used to enter a program title is also used to enter any text message that will be played back during program execution as a user prompt. To enter a program title: Touch the character and control keys on the text entry screen to enter a unique name for your new...
  • Page 172: Measuring A Skew And Creating A Datum (Including A Message)

    QC-300 Series User’s Guide Measuring a skew and creating a datum (including a message) Skew and datum operations are described in Chapter 6: Measuring. In this example, the bottom edge is measured for skew compensation, the left edge is measured and the intersection point of the bottom and left edge lines is zeroed in the X, Y and Z axes and used as a datum for subsequent measurements.
  • Page 173: Measure A Feature (Including A Message)

    Creating a Program Measure a feature (including a message) Feature measurements are described in Chapter 6: Measuring. In this example, the largest hole in the QCQuickie slide is measured. First, you may optionally create a message that prompts the user to measure the hole. Press the Finish key to complete the message.
  • Page 174: Applying A Tolerance

    QC-300 Series User’s Guide Applying a tolerance Tolerance operations are described in Chapter 7: Tolerancing. In this example, a true position tolerance of 0.025 mm will be applied to the hole feature measured in the last step. Touch the Tol button to display the Tolerance screen, apply the 0.025 mm true position tolerance and touch the Video button to return to the Video screen.
  • Page 175: Stopping The Program Recording

    Creating a Program Stopping the program recording Touch the Program tab to display the programming icons, and then touch the Stop icon to stop recording the program. The program title will be shown and program steps will be displayed in the feature list. the program title is shown with pro- Touch the Program tab...
  • Page 176: Editing Programs

    QC-300 Series User’s Guide Editing Programs Programs can be edited to: • Revise magnifications • Revise tolerances • Revise brightness and contrast • Revise lighting • Revise user prompt messages • Append new steps to the end of the list of program steps Editing existing steps The process for editing existing steps is diagrammed below and is identical for all types of revisions.
  • Page 177: Editing Tolerances

    Editing Programs Touch the magnification set- ting to display all magnification alternatives. Touch the desired magnifi- cation and then either press the Finish key to save the revision and return to the measure mode, or proceed to the next revision. Editing tolerances To revise or add a tolerance: Touch the Program tab to display the program screen and then touch a program title to select the...
  • Page 178: Editing Brightness And Contrast

    QC-300 Series User’s Guide Editing brightness and contrast To revise a brightness and contrast levels: Touch the Program tab to display the program screen and then touch a program title to select the desired program. Touch the brightness/con- trast step to display the brightness and contrast settings.
  • Page 179: Editing Light Intensities

    Editing Programs Editing light intensities To revise light intensity levels: Touch the Program tab to display the program screen and then touch a program title to select the desired program. Touch the light intensity step to display the light intensity set- tings.
  • Page 180: Editing User Prompt Messages

    QC-300 Series User’s Guide Editing user prompt messages To revise message text: Touch the Program tab to display the program screen and then touch a program title to select the desired program. Touch the desired message step to display the message text. Touch the message text to display the text editing window and then enter the new text.
  • Page 181: Appending New Program Steps To An Existing Program

    Editing Programs Appending new program steps to an existing program The process for appending new steps to an existing program is diagrammed below. As shown in the diagram, it is necessary to run the existing program before appending new steps so that all the preceding conditions created by the program will be correct when the new steps are added.
  • Page 182 QC-300 Series User’s Guide Scroll to the end of the pro- gram list if necessary and select the last program step. Touch the Record icon, touch the Measure tab and perform all the new program steps. Touch the Program tab and touch the Stop icon to complete and save the program with its new steps. 8 Programming QC300.indd 166 3/22/2006 11:36:30 AM...
  • Page 183: Running Programs

    Running Programs Running programs Programs are run by selecting the desired program and touching the Run icon as shown in this diagram. The operator will position the part and collect measurement data points in response to program text and the green run-time arrow displayed on the screen.
  • Page 184: Archiving And Retrieving Programs

    QC-300 Series User’s Guide Archiving and retrieving programs Programs are included in the settings files and can be saved and retrieved as part of the complete col- lection of all QC-300 system settings. To save or retrieve programs (and all system settings), touch the Save Settings or Load Settings button on the Supervisor setup screen.
  • Page 185: Connecting To A Computer

    Connect a computer COM port to the QC-300 RS-232 serial port using a standard straight-through serial cable (Metronics part number 11B12176). Make sure the cable connectors are tight, but do not overtighten the connector screws. Apply power to the computer, and then the QC- 300.
  • Page 186: Sending Data To A Computer

    QC-300 Series User’s Guide Sending data to a computer Feature measurement data can be sent to a computer over the RS-232 serial port in the following formats: • None No data will be sent to the computer • Select User will be prompted to select the data that will be sent •...
  • Page 187: Connecting A Printer

    Printing Reports Connecting a printer The QC-300 supports certain HP USB printers. The printer must be approved for use by Metronics. The current printer is shown in the Print setup screen dis- cussed in Chapter 10: Setup. Verify that the QC-300 and printer power are off.
  • Page 188: Printing A Report

    QC-300 Series User’s Guide Printing a report Feature measurement data or record of QC-300 system settings can be printed at the USB port. Printing feature measurement data Feature measurement data can be printed in the following formats: • None No data will be printed •...
  • Page 189: Printing Qc-300 System Settings

    Printing Reports Printing QC-300 system settings To print a report of the QC-300 setup parameters: Touch the question mark Icon and display the setup menu. Press the Print key. 9 Communication QC300.indd 173 3/22/2006 11:39:34 AM...
  • Page 190: Rs232 Connector Pin Designations

    QC-300 Series User’s Guide RS232 connector pin designations Pin No. Description Direction Data in Input Data out Output Signal ground Reference Power on Output (always high) ASCII Code table 9 Communication QC300.indd 174 3/22/2006 11:39:34 AM...
  • Page 191: Chapter 10 Setup

    Chapter 10: Setup The operating parameters of the QC-300 must be configured prior to using the system for the first time, and any time part measurement, reporting or communication requirements change. Day to day use of the QC-300 does not require reconfiguration of system settings. The Setup Menu ....................176 Accessing and using the Setup Menu ..............176 Essential setup requirements ................180...
  • Page 192: The Setup Menu

    QC-300 Series User’s Guide The Setup Menu All setup operating parameters of the QC-300 are con- figured using screens accessed from the setup menu. Touching setup menu items on the left side of the setup screen display the corresponding setup parameter data fields and choice fields on the right side of the screen.
  • Page 193: Entering The Supervisor Password

    Accessing and using the Setup Menu Entering the supervisor password The supervisor password must be entered into the Supervisor setup screen to access most setup fields. To enter the supervisor password: Access the setup menu as described on the previous page. Touch the Supervisor menu item, enter the supervisor password using the number keys on the front...
  • Page 194: Selecting Items From The Setup Menu

    QC-300 Series User’s Guide Selecting items from the Setup Menu Setup menu items are selected by touching the item on the left side of the screen. Menu items will become highlighted to indicate that the selection is complete and the correspond- ing setup parameter choice and data fields will be shown on the right side of the screen.
  • Page 195: Storing A Parameter And Advancing To The Next Step

    Accessing and using the Setup Menu Storing a parameter and advancing to the next step Press the Enter key to store the highlighted value and advance to the next setup field. Leaving the setup menu Press the Finish key to conclude the setup session. 10 Setup QC300.indd 179 3/22/2006 11:43:24 AM...
  • Page 196: Essential Setup Requirements

    QC-300 Series User’s Guide Essential setup requirements The essential steps required to prepare a QC-300 for operation are presented in the required order of execution by this block diagram. Each block describes Page 181 a setup task and refers to pages where detailed instructions are presented. A variety of optional setup steps can be performed after the essential setup to specify display, reporting and other parameters.
  • Page 197: Language Screen

    Essential setup requirements Language screen The Language screen contains selections for changing the language of text displayed on the LCD, included in transmitted data and printed on reports. Specifying the displayed language Touch the desired language to toggle the language choice to Yes.
  • Page 198: Supervisor Screen

    QC-300 Series User’s Guide Supervisor screen The Supervisor screen contains fields for entering the supervisor password, choosing to keep privileges until the power is cycled and locking the setup menu so that setup parameters cannot be viewed. Button controls are also provided for saving system settings to, or loading setting from the USB port.
  • Page 199: Saving And Loading Settings

    Setup Screen Descriptions Saving and loading settings System settings can be saved to storage devices, or loaded from storage devices attached to the USB port by connecting the USB storage device and touching the Save Settings or Load Settings button. 10 Setup QC300.indd 183 3/22/2006 11:43:27 AM...
  • Page 200: Encoders Screen

    QC-300 Series User’s Guide Encoders screen The Encoders screen contains data and choice fields for specifying encoder resolution, units of measure, en- coder type, reference marks and other critical encoder parameters for each measurement axis. Selecting an axis to configure Selections are made by repeatedly touching the Axis choice field to cycle through all the available measure- ment axes.
  • Page 201: Selecting Reference Marks

    Setup Screen Descriptions Selecting reference marks Selections are made by repeatedly touching the Reference marks choice field to cycle through all the avail- able encoder reference mark types. In this example, the reference mark choices (None, Manual, Single and Absolute) are cycled by repeatedly touching the Axis choice field.
  • Page 202: Setting A New Machine Zero Reference

    QC-300 Series User’s Guide Setting a new machine zero reference A machine zero is established each time the QC-300 is powered. However, it might be necessary or con- venient to change the location of the machine zero position to a new “home” position for measurements. To set a new machine zero position: Select the Machine Zero Offset data field, move the stage to the desired new machine zero position and touch the Set button.
  • Page 203: Squareness Screen

    Setup Screen Descriptions Squareness screen The Squareness screen contains data and choice fields for calibrating the squareness of the measuring system. The calibration of stage squareness requires the use of a certified square artifact. To calibrate squareness: Place the square calibration artifact on the stage with one edge along the X-axis.
  • Page 204: Slec Screen

    QC-300 Series User’s Guide SLEC screen The SLEC screen contains fields for enabling and con- figuring linear error correction (LEC) or segmented linear error correction (SLEC) for each encoder axis. LEC or SLEC, which is right for my ap- plication? Any channel input device can include slight nonlineari- ties over its measurement range.
  • Page 205 Setup Screen Descriptions Make sure the Enabled choice field is toggled to Off, and erase any existing data in all the data fields using the methods described earlier in this chapter. Sta- tion 0 should be displayed with zeros in the Standard, Observed and MZ Offset fields when this step is complete.
  • Page 206: Slec (Segmented Linear Error Correction)

    QC-300 Series User’s Guide SLEC (Segmented linear error correction) SLEC compensates for encoder non-linearities by applying correction values to individual nonlinear seg- ments. These SLEC correction values are created by the QC-300 system using data provided by the user in the SLEC Setup screen. The SLEC setup data provided by the user consists of Standard (certified) and Observed (measured) values of a standard, or standards that cover the entire range of axis motion.
  • Page 207 Setup Screen Descriptions Make sure the Enabled choice field is toggled to Off, and erase any existing data in all the data fields using the methods described earlier in this chapter. Sta- tion 0 should be displayed with zeros in the Standard, Observed and MZ Offset fields when this step is complete.
  • Page 208 QC-300 Series User’s Guide Enter the MZ Offset value noted earlier in step 2. Zero the DRO for the axis being calibrated at the part zero position of the standard and enter zeros into the Standard and Observed data fields for Station zero.
  • Page 209: Ved Screen

    Setup Screen Descriptions VED screen The VED screen contains fields for specifying edge detection and auto-enter parameters, setting user per- missions for zeroing axes on the video DRO and for performing video magnification and camera skew cali- brations. Specifying minimum probed points The number of points to be collected for a circle, arc or line is specified by the user in the probe pop-up screen discussed in Chapter 5: Probes.
  • Page 210: Locking The Contrast Threshold

    QC-300 Series User’s Guide Locking the contrast threshold When the contrast threshold adjustment is unlocked, the user can change the contrast threshold requirement for edge detection by touching and sliding the yellow arrow up or down the contrast bar on the right side of Cannot be the LCD.
  • Page 211: Displaying Image Controls

    Setup Screen Descriptions Displaying image controls Image controls can be displayed in addition to the light adjustment tools for optimizing the video image for measurement. The im- age controls can be used to adjust the contrast and brightness of the image.
  • Page 212: Magnifications Screen

    QC-300 Series User’s Guide Magnifications screen The magnifications screen contains fields and tools for adding and deleting video magnifications, calibrating video pixel size, and performing video parcentric and parfocal calibrations. Adding video magnifications To add a video magnification, touch the New button. The next higher ID number and default button label will be added.
  • Page 213: Calibrating Video Magnification Pixel Size

    Setup Screen Descriptions Calibrating video magnification pixel size The pixel size of each video magnification must be calibrated before conducting measurements. Pixel sizes are calibrated by measuring a circle artifact of known diameter using the Teach function, or by measuring a straight edge using the Teach X and Teach Y functions. Calibrating with a circle artifact To calibrate pixel size using a circle artifact: Select the desired magnification by touching the Magnification button or by...
  • Page 214: Calibrating With A Straight Edge

    QC-300 Series User’s Guide Calibrating with a straight edge To calibrate pixel size using a straight edge or line: Select the desired magnification by touching the Magnification button or by touching the ID number field. Touch the Teach X button. The video screen will be shown with instructions for measuring a straight edge on the x-axis.
  • Page 215 Setup Screen Descriptions Follow the instructions to position and measure the edge on the top and bottom of the y-axis. The y-axis pixel size will be displayed in the Y pixel size data field. Measure a horizonal edge on the top and... on the bottom of the screen 10 Setup QC300.indd 199 3/22/2006 11:43:41 AM...
  • Page 216: Performing Video Parcentric And Parfocal Calibrations

    QC-300 Series User’s Guide Performing video parcentric and parfocal calibrations Parcentric calibration eliminates X and Y axis measurement offset errors that can occur when changing video magnifications. Parfocal calibra- tion eliminates z-axis measurement offset errors that can occur when the video focus is adjusted when changing magnifications.
  • Page 217 Setup Screen Descriptions Focus the circle artifact image in the video window using the video camera focus adjustment. Focus the circle artifact image... using the camera focus adjustment Perform a level measurement using the circle artifact. The level measurement will zero the z-axis at the highest video magnification.
  • Page 218 QC-300 Series User’s Guide Select the next lower magnification. This is M2 in this example. Focus the circle artifact image in the video window at the new magnification. Focus the circle artifact image... at the new magnification Measure the circle artifact at the new magnifi- cation.
  • Page 219: Measure Screen

    Setup Screen Descriptions Measure screen The Measure screen contains fields for specifying the method of data point collection, specifying the mini- mum number of points required to measure different ge- ometries, enabling feature retention, locking the refer- ence frame, selecting distance presentations and forcing a startup zero sequence upon powering the instrument.
  • Page 220: Retaining Feature Data Through A Power Cycle

    QC-300 Series User’s Guide Retaining feature data through a power cycle The system can be configured to retain feature data in the feature list through a power cycle, or to erase all feature data when the power is turned off. To retain feature data through a power cycle, touch the Retain Features choice field to toggle the choice to Yes.
  • Page 221: Specifying Signed Distances

    Setup Screen Descriptions Specifying signed distances Distance measurements result in X, Y and L (vector) displacements. The Y-axis displacements can be shown as signed or absolute (positive only) values. When signed values are specified, axis displacements from right to left and from top to bottom are negative. To specify signed distances, touch the Distances choice field to toggle the choice to Signed.
  • Page 222: Display Screen

    QC-300 Series User’s Guide Display screen The Display screen contains fields for configuring dis- play resolution and other LCD display parameters. Display resolution The display resolution fields are used to specify the resolution of measurements shown on the DRO and other screens.
  • Page 223: Default Units Of Linear Measure

    Setup Screen Descriptions Default units of linear measure The Startup Units field is used to specify the default display of linear measurements when power is applied to the system. These display settings can be changed temporarily but will revert to the startup defaults when the power is cycled.
  • Page 224: Screen Saver Delay

    QC-300 Series User’s Guide Screen saver delay The Screen Saver Timeout data field is used to specify the minutes of QC-300 inactivity before the LCD screen saver is displayed. The screensaver is disabled when 0 is entered into this field. To specify the minutes of inactivity before displaying the screen saver, touch the Screen Saver Timeout data field and enter the desired delay using the number keys.
  • Page 225: Video Dro Alpha Blending

    Setup Screen Descriptions Video DRO alpha blending The opacity of the small video DRO can be adjusted to suit the preferences of the user. The adjustment can be in the range from 0% to 100% opacity. Touch the Video DRO Alpha Blend data field and enter the desired opacity using the number keys.
  • Page 226: Print Screen

    QC-300 Series User’s Guide Print screen The Print screen contains fields for formatting printed reports and RS232 data streams of feature measurement data. Specifying a data type The Print button initiates the transfer of data to the USB port for printing, or to the RS232 serial port for com- munication with a computer.
  • Page 227: Buffer Page

    Setup Screen Descriptions Buffer page When the current encoder positions shown on the DRO screen are specified in the Print Button field as the data printed or transmitted, the data can be transmitted each time the print key is pressed, or can be buffered and printed or transmitted when an entire page of values is ready.
  • Page 228: Ports Screen

    QC-300 Series User’s Guide Ports screen The ports screen contains fields for configuring the RS-232 serial communication port. The RS-232 com- munication port is used to send data to computers. RS- 232 port settings can be changed to match those of the receiving system.
  • Page 229: Clock Screen

    Setup Screen Descriptions Clock screen The clock screen contains fields for setting the date and time included in data transmissions and printed on reports. To change a date or time value, touch the desired data field and enter the value using the number keys 10 Setup QC300.indd 213 3/22/2006 11:43:50 AM...
  • Page 230: Sound Screen

    QC-300 Series User’s Guide Sound screen A sound can be generated by the system to call atten- tion to point entries. The sound is generated each time the Enter button is pressed to enter a point as part of a measurement.
  • Page 231: Miscellaneous Screen

    Setup Screen Descriptions Miscellaneous screen The miscellaneous screen contains fields for calibrating and configuring the LCD touchscreen. Return to DRO threshold The display automatically switches to display current position on the DRO from the View, Tolerance or DRO screens when the stage movement reaches or exceeds the DRO threshold value.
  • Page 232: Calibrating The Touchscreen

    QC-300 Series User’s Guide Calibrating the touchscreen The touch-pressure of the touchscreen should be calibrated as part of the initial setup and when a new operator begins using the system. To calibrate the touchscreen: Confirm that the number of calibration rows and columns provide adequate touch-points to satisfy typical use requirements.
  • Page 233: Touch Zone Size

    Setup Screen Descriptions Touch zone size The size of the touch zone can be changed to accommodate different users. When the touch zone size value is zero, the touch zone extends only to the limits of the choice or data field. As the touch zone value is increased, the touch zone is increased beyond the perimeter of the field on all sides.
  • Page 234 QC-300 Series User’s Guide 10 Setup QC300.indd 218 3/22/2006 11:43:53 AM...
  • Page 235: Chapter 11 Problem Solving

    Chapter 11: Problem Solving The QC-300 is based on years of experience manufacturing the Metronics QC-100, QC-200 and QC-5000 products. Years of continuous improvement have resulted in extremely reliable operation and few, if any problems. Problems experienced with the operation of the QC-300 are likely to be the result of printer or cable incompatibilities, instrument configuration or setup errors, encoder incompatibilities or malfunctions or video configuration and calibration issues.
  • Page 236: Symptoms, Probable Causes And Solutions

    QC-300 Series User’s Guide Symptoms, probable causes and solutions Some common symptoms of problems are listed in the following pages with probable causes and possible solutions. No image is visible on the LCD screen Probable cause 1: Power is not applied to the QC-300 Possible solutions: Activate the main power source.
  • Page 237 Symptoms, probable causes & solutions Probable cause 3: The wrong axis encoder count polarity is specified in the Encoders setup screen Possible solution: Specify the correct count polarity in the Encoders setup screen. Probable cause 4: The wrong encoder is connected to the axis Possible solutions: Connect the axis encoder specified in the Encoders setup screen.
  • Page 238: Reports Are Not Printed Or Are Incomplete

    The channel input device is not connected or is malfunctioning Possible solution: The printer is not supported by the QC-300. Certain HP USB 1.1 printers are supported. Printers must be approved by Metronics. Probable cause 2: The USB cable is not firmly connected or is damaged Possible solution: Connect or replace the printer cable.
  • Page 239: Data Cannot Be Transmitted To A Computer

    Connect the computer to the QC-300 using an RS-232 serial cable that does not include crossed transmit and receive wires. The correct cable can be ordered from Metronics by specifying part number 11B12176. Probable cause 2: The wrong RS-232 port settings are specified Possible solution: Correct the RS-232 port settings to match the computer’s serial port settings in the...
  • Page 240 QC-300 Series User’s Guide 11 Problem Solving QC300.indd 224 3/22/2006 11:45:13 AM...
  • Page 241: Chapter 12 Reference Material

    Chapter 12: Reference Material This chapter contains technical information regarding: • QC-300 product specifications • RS-232 connector wiring • Footswitch wiring • Lighting/Zoom connector wiring • Tolerances Product specifications Electrical Input Voltage Range: 85 VAC to 264 VAC. 1.0 Amp maximum (Auto switching) Fuse: 1.6 Amp 250 VAC Slow Blow 5 x 20 mm Input Frequency:...
  • Page 242: Footswitch Wiring

    QC-300 Series User’s Guide Footswitch wiring The optional foot switch is connected to the RJ-45 connector on the left side of the QC-300. The wiring of the footswitch is sometimes duplicated by other external switching devices to facilitate remote operation in conjunction with other devices in a Footswitch and larger semi-automated system.
  • Page 243: Connector Wiring

    Connector wiring RS-232 connector wiring Lighting/Zoom connector The RS-232 wiring is shown by the table below. Pin No. Description Direction Data in Input Data out Output Signal ground Reference Power on Output (always high) Lighting/Zoom connector wiring RS-232 connector The Lighting/Zoom connector wiring is shown by the table below. 12 Reference Material QC300.indd227 227 3/22/2006 11:47:13 AM...
  • Page 244: Tolerances

    QC-300 Series User’s Guide Tolerances The following information is supplemental to the tolerance discussions provided earlier in Chapter 7: Tolerancing. Concentricity tolerance The mathematical definition of concentricity is explained in detail in the ASME Y14.5M-1994 standard and involves “the midpoints of opposing elements” in the determination of actual concentricity. This is not practical in a discrete point measuring system, so the QC-300 uses the center of the feature (determined by the best fit) to estimate the concentricity.
  • Page 245: Remote Footswitch

    • Arm-mounting bracket and bracket adapter for mounting the QC-300 on vertical surfaces (must be ordered together) • Taltech WinWedge© for inputing serial data directly from the QC-300 into any PC application Contact the Metronics sales group by phone at 603.622.0212 or by e-mail at sales@metronics.com to order QC-300 options. Serial cable...
  • Page 246 QC-300 Series User’s Guide 13 Options QC300.indd 230 3/22/2006 11:48:48 AM...
  • Page 247 Index  Axis-zeroing on the video DRO 194 INDEX Axis choices 184 Axis encoders 7 Axis error messages 186 Symbols 2-Wire 6 Back light 40 2-Wire to 3-wire adapters 6 Back lighting 220 3-Wire 6 Backup battery 176 3-Wire adapters 6 Backward/forward annotation 76, 203 Baud rate 212 Best fit algorithm 80, 139...
  • Page 248 Index  QC-300 Series User’s Guide Configuration 175 Display digit size 225 Connecting a computer 169 Displayed language 181 Connecting a printer 171 Display mode switching 208 Connecting axis encoders 7 Display printouts 211 Constructing a datum zero point 70 Display resolution 206 Constructing features 85 Display screen 206...
  • Page 249 Index  QC-300 Series User’s Guide Ear phones 2 Edge 46 Hard stop 185 Edge detection 39 Hardware setup screen 223 Edge probe data collection parameters 50 Help 223 Edge timeout delay 50 Hiding setup parameters from unauthorized Editing existing steps 160 personnel 182 Editing light intensities 163 Humidity 225...
  • Page 250 Message 155 Lines constructed from a circle and a rectangle Messages 186 Metronics QC Quickie slide 25 Lines constructed from a circle and a slot 105 Minimum points required for a feature Lines constructed from a line and a circle 100...
  • Page 251 Index  QC-300 Series User’s Guide Print button 210 Printer 9, 171 Pal 10 Printer format strings 171 Pal format 2 Print feature measurement data 172 Parallel communication retries 211 Printing a report 172 Parallelism tolerances 150 Printing QC-300 system settings 173 Parallel port configuration 222 Printing reports 172 Parallel printer 171...
  • Page 252 Index  QC-300 Series User’s Guide Programs are run 167 S-video 10 Program title 155 S-video signals 2 Protrusions 61 Safety 6 Scan lines 46 Screen contrast 193 Screen contrast and brightness 217 QC-300 information 223 Screen saver delay 208 QC Quickie slide 25 Seeding multiedge probe 56 Seeding to avoid erroneous data 61...
  • Page 253 Index  QC-300 Series User’s Guide Startup zero 205 USB printers 171 Stop bits 212 User message 155 Stopping the program recording 37 Using video probes 40 Stop recording 37, 159 Storing a parameter 179 Straightness tolerance 149 Values displayed on the LCD screen are Supervisor password 177, 182 incorrect 220 Supervisor screen 182...
  • Page 254 Index  QC-300 Series User’s Guide Index QC300.indd 8 3/22/2006 3:47:12 PM...

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