TECO Tecomat Foxtrot CP-1004 System Design Manual
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TECO Tecomat Foxtrot CP-1004 System Design Manual

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System design guide
Programmable controller
Teco a.s. Kolín, Czech Republic, Havlíčkova 260, Kolín 4, 280 58,
Tecomat Foxtrot
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Summary of Contents for TECO Tecomat Foxtrot CP-1004

  • Page 1 System design guide Tecomat Foxtrot Programmable controller Teco a.s. Kolín, Czech Republic, Havlíčkova 260, Kolín 4, 280 58,...

  • Page 2: Table Of Contents

    Tecomat Foxtrot – system design 2/32 Designer's manual for FOXTROT and INELS systems. Working draft Basic and communication modules FOXTROT................3 1.1. Basic module CP-1004 ....................... 3 1.1.1. Power supply of basic module CP-1004................5 1.1.2. Special functions of binary inputs of module CP-1004 ............6 1.1.3.

  • Page 3: Basic And Communication Modules Foxtrot

    Tecomat Foxtrot – system design 3/32 1. Basic and communication modules FOXTROT 1.1. Basic module CP-1004 The CP-1004 basic module is the smallest independent control system of the Foxtrot series. Features: Power supply 24 VDC, input power max. 8W (refer to chapter 1.1.1) DI0-7 - 8 binary inputs, without galvanic isolation: DI0 ÷...
  • Page 4 Tecomat Foxtrot – system design 4/32 – – – OUTPUT 24 V DC / 2 A 230 V AC TC LINE 24 V DC CIB LINE CH1/RS-232 DIGITAL/SPECIAL INPUTS DIGITAL/ANALOG INPUTS ERROR CP-1004 ETHERNET MODE CH2 OPTIONAL SUBMODULE (e.g. RS-232, RS-485) DIGITAL OUTPUTS +24 V 230 VAC...

  • Page 5: Power Supply Of Basic Module Cp-1004

    Tecomat Foxtrot – system design 5/32 1.1.1. Power supply of basic module CP-1004 For proper functioning, the module requires smoothed direct current supply voltage 24 VDC (in case of power supply backup by batteries, the system can be supplied by a 27.2 VDC source - we recommend to use the PS-50/27 power supply source).

  • Page 6: Special Functions Of Binary Inputs Of Module Cp-1004

    Tecomat Foxtrot – system design 6/32 1.1.2. Special functions of binary inputs of module CP-1004 Besides the function of ordinary inputs, the binary inputs DI0, DI1 (counter 1) and DI2, DI3 (counter 2) can be set to one of special functions that allow the connection of an incremental position scanner, application of fast counters, period and phase shift measurement (e.g.
  • Page 7 Tecomat Foxtrot – system design 7/32 Pulse pulzní pulzní Pulse input 1 input 2 vstup 1 vstup 2 +24 V DIGITAL/SPECIAL INPUTS DIGITAL/ANALOG INPUTS Figure 1.1.2.1 Example of scanner connection with pulse output (for counter 1 as well as counter 2) Notes for connection: The inputs are realized as fixed with common pole –...
  • Page 8 Tecomat Foxtrot – system design 8/32 pulzní Pulse pulzní Pulse pulzní Pulse Pulse pulzní input 1 input 2 input 3 input 4 vstup 1 vstup 2 vstup 3 vstup 4 +24 V DIGITAL/SPECIAL INPUTS DIGITAL/ANALOG INPUTS Figure 1.1.2.2 Connection example of a scanner with pulse outputs (for counters 1 to 4) Notes for connection: The inputs are realized as fixed with common pole –...
  • Page 9 Tecomat Foxtrot – system design 9/32 INCREMENTAL INCREMENTAL INKREMENTÁLNÍ INKREMENTÁLNÍ SCANNER 1 SCANNER 2 SNÍMAČ 1 SNÍMAČ 2 (E.g. LARM IRC302) (např. LARM IRC302) ENCODER ENCODER +24 V DIGITAL/SPECIAL INPUTS DIGITAL/ANALOG INPUTS Figure 1.1.2.3 Connection example for incremental scanners (counter 1 as well as counter 2) Notes for connection: The inputs are realized as fixed with common pole –...
  • Page 10 Tecomat Foxtrot – system design 10/32 INCREMENTAL INKREMENTÁLNÍ SCANNER 1 SNÍMAČ 1 (E.g. LARM IRC302) (např. LARM IRC302) ENCODER Measuring contact Měřicí dotyk of scanner 1 snímače 1 +24 V DIGITAL/SPECIAL INPUTS DIGITAL/ANALOG INPUTS Figure 1.1.2.4 Connection example for an incremental scanner with clearing and interception Notes for connection: The inputs are realized as fixed with common pole –...

  • Page 11: Communication Interface Ch1 Of Basic Module Cp-1004, Interface Rs-232

    Tecomat Foxtrot – system design 11/32 1.1.3. Communication interface CH1 of basic module CP-1004, interface RS-232 The CP-1004 basic module is fitted with asynchronous serial channels (CH1, CH2), the CIB1 interface, the TCL2 system channel and the ETHERNET interface. Each serial channel as well as the logic data channel LCH (one Ethernet interface can realize up to four LCHs) can be set to one of the communication modes and realize various networks and interconnections.
  • Page 12 Tecomat Foxtrot – system design 12/32 MR-0104 - interface RS-232, with galvanic isolation The MR-0104 submodule is used for the transmission of the TTL signals of the serial interface to the RS- 232 interface, including galvanic isolation. This interfaces is designed only for the connections of two participants (point-to-point connection).
  • Page 13 Tecomat Foxtrot – system design 13/32 MR-0150 – interface 2x CAN, with galvanic isolation The MR-0150 submodule allows the connection of the PLC TECOMAT Foxtrot to two CAN networks with transmission rates of 500, 250, 125, 50, 20 or 10 kBd. It can be used in modes CAN, CAS and CAB. The CAN line termination is led-out only for one channel (arbitrary).

  • Page 14: Interface Ethernet Plc Foxtrot (Interfaces, Cables)

    Tecomat Foxtrot – system design 14/32 1.1.5. Interface ETHERNET PLC Foxtrot (interfaces, cables) The central module is standardly fitted with the Ethernet interface, 10/100 Mbit, RJ-45 connector, refer to chapter 1.1.5.1. Each Ethernet physical interface (i.e. one physical connection to the PLC) can realize up to 4 logic data channels (labelled as LCH1 to LCH4), which can be set to several modes and which allow various system interconnection (further information refer to TXV xxx...
  • Page 15 Tecomat Foxtrot – system design 15/32 Crossed cables are used for direct connection of two equivalent devices (e.g. HUB - HUB (without the uplink port on HUBs), Foxtrot - PC, Foxtrot - Foxtrot). They are not commonly available and they have to be ordered with an expressed request for a crossed cable.
  • Page 16 Tecomat Foxtrot – system design 16/32 For outdoor distribution, the cables should be laid into metal conduits with good ground connection and overvoltage protection should be fitted on both ends of the cable (common for TP distribution of computer networks). In case of a higher interference risk, paralleling, etc., shielded FTP cables are recommended (STP, see chapter 1.1.5.3) together with active network elements (HUB, switch, etc.) with the cable shielding connected to the safety grounding (only on one side of the cable!!).
  • Page 17 Tecomat Foxtrot – system design 17/32 Connecting female connector (up-link) Normal female connector (down- link) Crossed cable TXN 102 06 Normal cable TXN 102 05 ATTENTION! Some HUBs commonly available have one of the standard female connectors (downlink) common with the connecting female connector (UPLINK). In case we use the female connector UPLINK to interconnect HUBs among each other, than we cannot use the corresponding standard female connector (and vice versa).
  • Page 18 Tecomat Foxtrot – system design 18/32 10Base-2 coaxial cable Connection of HUBs through a coaxial cable, again max. 3 HUBs between two arbitrary systems...

  • Page 19: Tecomat Foxtrot Plc Connection Examples

    Tecomat Foxtrot – system design 19/32 1.1.6. TECOMAT Foxtrot PLC connection examples The examples show basic recommended connections, which of course are not the only possible way of connection. Interface RS-485 (submodule MR-0114) of the CH2 communication interface The RS-485 serial interface submodule (type MR-0114, order number TXN 101 14 ) is fitted with a complete circuit of bus termination, led-out to terminals (signal BT+) and C3 (signal BT–) refer to Figure 1.1.6.1.
  • Page 20 Tecomat Foxtrot – system design 20/32 Interconnection of systems TC700 and Foxtrot via the RS-485 interface The interconnection of systems TC700 and NS950 by a serial channel with the RS-485 interface is illustrated on Figure 1.1.6.3. The interconnection assumes two systems and thus the bus termination is realized on both sides.
  • Page 21 Tecomat Foxtrot – system design 21/32 TxRx- TxRx+ EXTERNAL I/O MODULE - XL-0471 RS-485 TxRx+ TxRx+ TxRx- TxRx- ground connection Figure 1.1.6.5 Connection diagram of the XL-0471 module (connection of systems Foxtrot, RS-485)

  • Page 22: Foxtrot Peripheral Modules

    Tecomat Foxtrot – system design 22/32 2. FOXTROT peripheral modules 2.1. Expansion module IB-1301 The IB-1301 expansion module is designed for scanning of up to 12 binary signals 24 V DC / AC with common pole (according to connection minus, plus or alternating power supply), type 1. The module is fitted with a fixed terminal board (for terminal parameters refer to Table 1.1.1).

  • Page 23: Expansion Module Ir-1501

    Tecomat Foxtrot – system design 23/32 2.2. Expansion module IR-1501 The IR-1501 expansion module is designed for scanning of up to 4 binary signals 24 V DC / AC with common pole (according to connection minus, plus or alternating power supply), type 1. The module has 8 relay outputs with a make contact and common pole.

  • Page 24: Expansion Module Os-1401

    Tecomat Foxtrot – system design 24/32 2.3. Expansion module OS-1401 The OS-1401 expansion module has 12 solid-state outputs with a make contact and plus common pole (VDO+). The module is fitted with a fixed terminal board (for terminal parameters refer to Table 1.1.1). The outputs DO0÷DO3 allow switching max.

  • Page 25: Analog Expansion Module It-1601

    Tecomat Foxtrot – system design 25/32 2.4. Analog expansion module IT-1601 The IT-1601 expansion module has 8 analog inputs with common pole and 2 analog outputs with common pole. The inputs are universal, configurable independently of each other as voltage, current inputs, two-wire connection of passive resistance sensors.
  • Page 26 Tecomat Foxtrot – system design 26/32 Figure 2.4.1 Basic connection diagram of the IT-1601 module Notes for connection: The analog inputs and outputs are with the AGND common pole. On the terminal Vref, there is available the current voltage of +10,0 V, which is available for supplying of passive resistance sensors (by means of an external serial resistor).

  • Page 27: Bus Tcl2 (Connections Of Peripheral Modules)

    Tecomat Foxtrot – system design 27/32 3. Bus TCL2 (connections of peripheral modules) All modules of one Foxtrot PLC assembly (i.e. all peripheral modules controlled by one basic module) have to be interconnected by bus interconnection, which is connected to the terminals on the left upper edge of the module (the TCL2 bus and eventually power supply).
  • Page 28 Tecomat Foxtrot – system design 28/32 power supply source. The interconnection of the TCL2 bus allows using any cable fulfilling the requirements for the RS-485 bus, drawn through the channels, the bushings of the switchgears. 3. Interconnection for longer distances (the best solution). Since the lengths of the individual segments are summed, up to kilometre distances of the bus of the entire system can be achieved.

  • Page 29: Connection Of Expansion Modules To The Foxtrot System (Bus Tcl2 With Power Supply)

    NEXT FOXTROT I/O MODULES – – – OUTPUT 24 V DC / 2 A 230 V AC TC LINE 24 V DC CIB LINE CH1/RS-232 DIGITAL/SPECIAL INPUTS DIGITAL/ANALOG INPUTS TC LINE 24 V DC DIGITAL INPUTS ERROR CP-1004 IB-1301 ETHERNET MODE CH2 OPTIONAL SUBMODULE (e.g.

  • Page 30: Connection Of Remote Peripheral Modules Foxtrot (Bus Tcl2 Without Power Supply)

    24 VDC 24 VDC 120 R TC LINE 24 V DC CIB LINE CH1/RS-232 DIGITAL/SPECIAL INPUTS DIGITAL/ANALOG INPUTS TC LINE 24 V DC DIGITAL INPUTS TC LINE 24 V DC DIGITAL OUTPUTS ERROR CP-1004 IR-1501 OS-1401 ETHERNET MODE CH2 OPTIONAL SUBMODULE (e.g. RS-232, RS-485) DIGITAL OUTPUTS DIGITAL OUTPUTS DIGITAL OUTPUTS...

  • Page 31: Connection Of Remote Peripheral Modules Foxtrot And Module Master Of Bus Inels

    24 VDC 24 VDC TC LINE 24 V DC CIB LINE CH1/RS-232 DIGITAL/SPECIAL INPUTS DIGITAL/ANALOG INPUTS TC LINE 24 V DC DIGITAL INPUTS MI2-02M ERROR CP-1004 IR-1501 ETHERNET MODE CH2 OPTIONAL SUBMODULE (e.g. RS-232, RS-485) DIGITAL OUTPUTS DIGITAL OUTPUTS...

  • Page 32: Connection Of Peripheral Modules Foxtrot By Optical Cable (Converter Kb-0552)

    24 VDC 120 R 120 R 120 R 24 VDC L1– TC LINE 24 V DC CIB LINE CH1/RS-232 DIGITAL/SPECIAL INPUTS DIGITAL/ANALOG INPUTS RS-485 RS-485 TC LINE 24 V DC DIGITAL OUTPUTS ERROR 820 nm 820 nm CP-1004 OS-1401 ETHERNET MODE KB-0552 KB-0552...

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