TREND LOCK/JIG/B Manual
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TREND LOCK/JIG/B Manual

TREND LOCK/JIG/B Manual

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LOCK/JIG/B
Please read these instructions before use.

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Summary of Contents for TREND LOCK/JIG/B

  • Page 1 LOCK/JIG/B Please read these instructions before use.

  • Page 2: Table Of Contents

    LOCK/JIG/B Dear Customer TECHNICAL DATA Thank you for purchasing this Trend product, Cutter size 12mm we hope you enjoy many years of creative and Min. workpiece 30mm productive use. Max. workpiece 80mm Please remember to return your guarantee card within 28 days of purchase.

  • Page 3: Safety Precautions

    LOCK/JIG/B SAFETY awkward or uncomfortable hand outdoors. Wear protective hair positions. covering to contain long hair. WARNING: 17. Don’t abuse the cable. Never carry 5. Consider working environment. Do Observe the safety regulations in the power tool or accessory by cord or...
  • Page 4 Recommended ensure there is sufficient clearance spanner or key and to the torque speeds are shown in the Trend between cutter tip and inside edge value provided by the manufacturer. Routing Always use router cutters in a of bush and that it cannot come into router.

  • Page 5: Items Enclosed

    LOCK/JIG/B ITEMS ENCLOSED ITEMS REQUIRED n 1/2” collet plunge router (or 1/4” collet plunge router for face plate only). n 30mm guide bush (or 16mm plus collar). n 12mm diameter router cutter with suitable shank size. n Door clamping device.

  • Page 6: Description Of Parts

    LOCK/JIG/B DESCRIPTION OF PARTS A Top plate B Back sliding insert C Front sliding insert D Sliding insert fixing screw E Length stop upper bracket Length stop lower bracket G Length stop bracket screw H Clamp bar Clamp bar fixing screw...

  • Page 7: Accessories

    Ref. GB30/A Should the correct guide bush not be available to suit your router’s base, you will need to use the Trend UNIBASE in conjunction with a 30mm guide bush, Ref. GB30 or 16mm guide bush Ref. GB160. Universal Sub-base Ref.

  • Page 8: Assembly

    LOCK/JIG/B ASSEMBLY The jig is partially assembled. Fit the clamp bar to the Hole A jig body using the two M6 machine screws provided. Door width 30-64mm The clamp bar has two sets of holes to suit different door thicknesses.
  • Page 9 LOCK/JIG/B Option 12mm Medium duty router with Router Cutter 30mm Guide Bush ⁄ ” collet e.g. T5 Router Ref. TR12X1/4TC Ref. GB30/A overall length 70mm OR USE Router Cutter Deepening of Ref. 3/8LX1/4TC mortise with auger overall length 66mm bit and drill will be required.

  • Page 10: Fitting The Guide Bush

    Ref. GB30/A Fitting Guide Bush to T10/T11 Router Fitting Guide Bush to T5 Router n If using the Trend T10/T11 Router, fit a n If using the Trend T5 Router, purchase and 30mm guide bush Ref.GB30/A. Make sure fit a Ref.GB30/A.

  • Page 11: Operation Marking Out

    LOCK/JIG/B OPERATION Marking Out n Choose the position of the lock carefully. Position the lock with the centre of the spindle aperture at approximately 1m above the floor. Whilst the lock is on the edge of the door, mark the top and bottom of the lock case on the door edge.

  • Page 12: Centering The Jig

    LOCK/JIG/B Centering the Jig Before the jig can be used the jig must first be centralized with the lock markings. n Loosen the clamp bar fixing screws on the jig face so that the clamp bar slides freely on the underside of the jig.

  • Page 13: Setting The Aperture Size

    LOCK/JIG/B n Clamp the jig to the door with two gripper clamps mating onto each end of the edge bracket, whilst lining the centre line ( C L ) across the jig with the centre line of the lock height.

  • Page 14: Setting The Mortise Length

    LOCK/JIG/B Setting the Mortise Width Use width gauge to set n Loosen the four screws that hold the sliding width to pre-set inserts in place to enable them to slide freely. if possible n Line up the width mark on each sliding insert end to the required width size and tighten up the screws.

  • Page 15: Setting Faceplate Width & Length

    LOCK/JIG/B Setting the Mortise Length n Loosen off the length stop bracket screws so that they slide easily in the jig. n Set the length stop brackets to the required length using the inside edges as datum points. The length increment scale is set from the centre line to each end.

  • Page 16: Routing The Mortise

    LOCK/JIG/B Plunge rout a Rout clockwise See special note series of holes for clean up on page 8 Routing the Mortise n Plunge rout the mortise by drilling a series of overlapping holes no more than 20mm deep. n Make sure plunge locking lever of router...

  • Page 17: Finishing

    MAINTENANCE Please use only Trend original spare parts and accessories. The jig has been designed to operate over a long period of time with a minimum of maintenance.
  • Page 18 LOCK/JIG/B LOCK JIG B - SPARE PARTS LIST v2.0 11/2013 Please use only Trend original spare parts. LOCK JIG B - SPARE PARTS LIST v2.0 11/2013 Qty. Desc. Ref. Top Plate WP-LOCK/B/01 Sliding Inserts (Pair) WP-LOCK/B/02 Length Stop (Two Part)
  • Page 19 RECYCLABLE © Copyright Trend 2014, 2015. No part of this publication may be reproduced, stored or transmitted in any form without prior permission. Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss. E&OE...

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