SCHUNK EPM Assembly And Operating Manual

SCHUNK EPM Assembly And Operating Manual

Portal module
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Translation of Original Operating Manual
Assembly and Operating Manual
EPM
Portal module

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Table of Contents
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Summary of Contents for SCHUNK EPM

  • Page 1 Translation of Original Operating Manual Assembly and Operating Manual Portal module...
  • Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
  • Page 3: Table Of Contents

    2.12.2 Protection during commissioning and operation ........ 13 2.12.3 Protection against dangerous movements.......... 13 2.13 Notes on particular risks.................. 14 Technical data...................... 16 Basic version .......................  16 Fan cooling ...................... 17 Stroke measuring system ...................  17 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 4 Assembling EPMS 37 .................. 30 Assembling EPMS 48 .................. 31 Assembling EPMS 48 .................. 32 Translation of original declaration of incorporation .......... 33 Annex to Declaration of Incorporation...............  34 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 5: General

    Dangers for persons! Non-observance can lead to irreversible injury and even death.  CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 6: Applicable Documents

    1.4.3 Power supply unit The power supply unit must be designed for the module and the application. For design, exact type designations and order numbers, consult your SCHUNK contact person 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 7: Stroke Measuring System

    SD37-P / 0314280 Damper for EPM 48 SD48-P / 0314296 1.4.6 Fan cooling For increasing the continuous force of EPM 37 in case of increased demand. Alternatively, cooling with compressed air is also possible via a connection provided for this purpose Air connections  20].
  • Page 8: Basic Safety Notes

    Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 9: Ambient Conditions And Operating Conditions

    Due to its technical training, knowledge and experience, service Service personnel of personnel of the manufacturer is able to perform the delegated the manufacturer tasks and to recognize and avoid possible dangers. 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 10: Personal Protective Equipment

    • Eliminate any malfunction immediately. • Observe the care and maintenance instructions. • Observe the current safety, accident prevention and environmental protection regulations regarding the product's application field. 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 11: Transport

    The incorrect handling of disposal may impair the product's safety and cause serious injuries as well as considerable material and environmental harm. • Follow local regulations on dispatching product components for recycling or proper disposal. 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 12: Fundamental Dangers

    Falling loads may cause serious injuries and even death. • Stand clear of suspended loads and do not step into their swiveling range. • Never move loads without supervision. • Do not leave suspended loads unattended. 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 13: Protection During Commissioning And Operation

    Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 14: Notes On Particular Risks

    The product can heat up considerably during operation. Touching hot surfaces can cause burns. Do not touch hot surfaces. • Let them cool down before working on the product. • Wear appropriate safety equipment. • 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 15 Workpieces may fall down or be ejected and cause severe injuries. Sufficiently shield magnetic fields in the immediate vicinity of • the product. Make sure that the product is prevented from malfunctioning. • 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 16: Technical Data

    Electrical operating data Nominal power current [A] Max. current [A] Operating data for compressed air connection Pressure medium Compressed air, compressed air quality according to ISO 8573-1:7 4 4 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 17: Fan Cooling

    3.3 Stroke measuring system WSE 37 WSE 48 Operating voltage [VDC] 5 (±5%) 5 (±5%) Repeat accuracy [mm] ±0.01 ±0.01 Resolution [mm] 0.001 0.001 Pulse interval [s] 0.00025 0.00025 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 18: Assembly

    Grooves fasten the module underneath on the profile, the load can be mounted and fastened on the slide using bore holes and threads. Position dimensions, etc. ☞ Catalog. Connection geometries EPM 37 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 19 G [mm] 4.55 7.95 Fitting example EPM 37 on pillar profile modular system, horizontal and vertical Additional information on the pillar profile modular system and mounting elements for attachment ☞ Catalog. 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 20: Air Connections

    Only qualified electricians may perform electrical installations. • Check if de-energized, ground it and hot-wire. • Cover live parts. • Connecting plug The connecting plug can be swiveled in two directions by 180°. 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 21: Assembling Damper Sd

    During the reference run, the slide must always hit the internal stop (B). • Set the damper far enough back so that it does not act as a stop. 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 22: Assembling Fan Cooling Mk 37

    The cable tracks can be mounted on the module in a number of ways. In the following chapter, only one variant is shown by way of example. Your SCHUNK contact person will provide detailed information on the mounting options. 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 23: Assembling Cable Track Horizontal Ksh

    Assembly 4.4.1 Assembling cable track horizontal KSH Assembling cable track KSH Holder T-nuts Angle 11-13 Cylindrical screw Retaining plate 15-16 Cylindrical screw Cable track 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 24: Assembling Cable Track Vertical Ksv

    Assembly 4.4.2 Assembling cable track vertical KSV Assembling cable track KSV Holder T-nuts Angle 11-13 Cylindrical screw Retaining plate 15-16 Cylindrical screw Cable track 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 25: Troubleshooting

    5.4 Motor temperature too high? Possible cause Corrective action The product is not correctly dimensioned Check the dimensioning according to the requirements Contact the SCHUNK contact person. 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 26: Required Speed Not Reached

    Check the dimensioning according to the requirements Check the technical specifications, Use the stroke measuring system accessory, Stroke measuring system  7], contact your SCHUNK contact person if necessary 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 27: Maintenance And Care

     28] Every 3 months or 500 km Guide rails / guide Clean with an oil-soaked cloth and carriage lubricate the dedicated greasing areas Lubricants/Lubrication points (basic lubrication)  28] 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 28: Lubricants/Lubrication Points (Basic Lubrication)

    Lubricate the rotor Lubricants/Lubrication points (basic Ø lubrication)  28]and insert carefully into the stator For EPMF ...: detach both bellows (18) on Velcro fasteners from Ø the module and remove 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 29: Assembly Drawings

    Assembly drawings 7 Assembly drawings 7.1 Assembling EPMS 37 Assembling EPMS 37 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 30: Assembling Epms 37

    Assembly drawings 7.2 Assembling EPMS 37 Assembling EPMS 37 *glued to the respective base part 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 31: Assembling Epms 48

    Assembly drawings 7.3 Assembling EPMS 48 Assembling EPMS 48 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 32: Assembling Epms 48

    Assembly drawings 7.4 Assembling EPMS 48 Assembling EPMS 48 *glued to the respective base part 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 33: Translation Of Original Declaration Of Incorporation

    Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, June 2019 p.p. Ralf Winkler, Manager for development of gripping system components 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 34: Annex To Declaration Of Incorporation

    1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 1.3.5 Risks related to combined machinery 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 35 Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts 02.00 | EPM | Assembly and Operating Manual | en | 389060...
  • Page 36 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 02.00 | EPM | Assembly and Operating Manual | en | 389060...

Table of Contents