Draper 78611 User Manual
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Draper 78611 User Manual

Draper 78611 User Manual

1 tonne transmission jack
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1 TONNE
TRANSMISSION
JACK
78611
These instructions accompanying the product are the original instructions. This document is part of the product, keep
it for the life of the product passing it on to any subsequent holder of the product. Read all these instructions before
assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been designed,
and contains all the necessary information to ensure its correct and safe use. By following all the general safety
instructions contained in this manual, it will ensure both product and operator safety, together with longer life of the
product itself.
AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the
product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper Tools
policy of continuous improvement determines the right to make modifications without prior warning.

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Summary of Contents for Draper 78611

  • Page 1 AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.

  • Page 2: Introduction

    Commercial copying, redistribution, hiring or lending is prohibited. No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited. In all cases this copyright notice must remain intact.

  • Page 3: Table Of Contents

    CONTENTS 1. TITLE PAGE 1.1 INTRODUCTION......................2 1.2 REVISION HISTORY ....................2 1.3 UNDERSTANDING THIS MANUAL ................2 1.4 COPYRIGHT NOTICE....................2 2. CONTENTS 2.1 CONTENTS ........................3 3. GUARANTEE 3.1 GUARANTEE ....................... 4 4. INTRODUCTION 4.1 SCOPE......................... 5 4.2 SPECIFICATION ......................5 4.3 HANDLING AND STORAGE ..................

  • Page 4: Guarantee

    This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised. Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the guarantee period.

  • Page 5: Introduction

    Four castors for extra manoeuvrability in confined spaces. Fully adjustable saddle with forward, backward and sideways tilt. 4.2 SPECIFICATION Stock No........................... 78611 Part No............................TJ1/1 Rated load ..........................1000kg Maximum saddle range ....................205 - 660mm Saddle tilt forward.........................

  • Page 6: Health And Safety Information

    HEALTH AND SAFETY INFORMATION 5.1 GENERAL SAFETY WARNINGS The jack may be used for the installation/removal of transmission systems within the weight limitations specified. The jack is designed for lifting/lowering vehicles transmissions and differentials only. Always transport transmissions/differentials on the jack in its lowest possible height. Never use the jack to lift a vehicle.

  • Page 7: Safety Precautions

    HEALTH AND SAFETY INFORMATION 5.2 SAFETY PRECAUTIONS The vehicle to be lifted should never exceed the rated capacity of the jack. The maximum stroke of the jack indicated on the label should never be exceeded. The jack should be supported on a solid, level and horizontal surface which is well illuminated and free of obstructions.

  • Page 8: Technical Description

    TECHNICAL DESCRIPTION 6.1 IDENTIFICATION Saddle attachments Saddle base Ring chain, hooks & pins Saddle controls Tilt mechanism Jack main frame Cylinder/Hydraulic unit Swivel caster wheels Release value Jack handle - 8 -...

  • Page 9: Unpacking And Checking

    Lay the contents out and check them against the parts shown below. If any part is damaged or missing; please contact the Draper Helpline (the telephone number appears on the Title page) and do not attempt to use the machine.

  • Page 10: Assembling The Transmission Jack

    ASSEMBLING THE TRANSMISSION JACK 8.1 BEFORE USING Important: Before using the jack for the first time, purge the hydraulic circuit in order to eliminate any air that may have accumulated in the system during transit, as follows: Open the release valve by turning the knob anti-clockwise. Pump the jack handle up and down 15 to 20 times.

  • Page 11: Transmission Jack Instruction

    TRANSMISSION JACK INSTRUCTION 9.1 SADDLE TILT MECHANISM. Adjusting the pitch and tilt of the saddle will assist in safely supporting and transporting the gearbox. The saddle base may be tilted forwards and backwards, left or right by turning saddle tilt controls Warning: Ensure that the vehicle is prepared correctly before attempting to use the Transmission Jack.

  • Page 12: Transporting The Load

    TRANSMISSION JACK INSTRUCTION 9.4 TRANSPORTING THE LOAD Ensure that the jack saddle is fully lowered, if required, use another support chain to secure the load, ensuring that they are all pulled taut and engaged into the slots on the saddle. Tighten all the nuts.

  • Page 13: Maintenance & Troubleshooting

    10. MAINTENANCE & TROUBLESHOOTING 10.1 MAINTENANCE Important: Only fully qualified personnel should attempt any maintenance or repair. 1. When the jack is not in use, the saddle must be at its lowest position - to minimise ram and piston corrosion. Remove the handle for safe storage. 2.

  • Page 14: Explanation Of Symbols

    11. EXPLANATION OF SYMBOLS 11.1 EXPLANATION OF SYMBOLS Do not dispose of WEEE* unsorted municipal waste. Class II construction (Double insulated). Warning! Wear suitable foot protection. Warning! Wear suitable eye/face protection. Warning! Read the instruction manual. Warning! Keep bystanders away. - 14 -...

  • Page 15: Disposal

    12. DISPOSAL 12.1 DISPOSAL – At the end of the machine’s working life, or when it can no longer be repaired, ensure that it is disposed of according to national regulations. – Contact your local authority for details of collection schemes in your area. In all circumstances: •...
  • Page 16 ©Published by Draper Tools Limited. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.

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