Related Manuals for Hydac LVU-CD-10
Summary of Contents for Hydac LVU-CD-10
- Page 1 LVU-CD-10 LowViscosity Unit CoaleserDiesel with control type: Eco Operating and Maintenance Instructions English (translation of original instructions) Document No.: 4067271 Keep for future reference.
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Page 2: Imprint
Court of Registration: Saarbrücken, HRB 17216 Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Telephone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-Mail: guenter.harge@hydac.com © HYDAC FILTER SYSTEMS GMBH All rights reserved. -
Page 3: Table Of Contents
Checking the scope of delivery ..............18 Unit features ....................19 Operating elements / identifying the version ...........20 Hydraulic diagram..................21 Unit dimensions ..................22 Unit setup/connection ................23 LVU-CD-10 Page 3 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... - Page 4 Disposing of the unit ..................43 Spare parts ....................44 Technical details ..................45 Model code ....................47 EC declaration of conformity ..............48 Index ......................49 LVU-CD-10 Page 4 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08...
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Page 5: Preface
When making modifications or performing repair work to components affecting the safety of the product, the product may not be put back into operation until it has been examined and released by a HYDAC representative. Please notify us immediately of any modifications made to the product whether by you or a third party. -
Page 6: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. LVU-CD-10 Page 6 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 7: Safety Information
Pass all safety information and instructions on to other users. General hazard Danger due to electrical voltage / current Exposed electrical components Danger of electrical shock Risk of burns due to hot surfaces LVU-CD-10 Page 7 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... - Page 8 Safety Information Flammable Harmful to the environment LVU-CD-10 Page 8 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08...
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Page 9: Signal Words And Their Meaning In The Safety Information And Instructions
Warning instructions listed before an activity are laid out as follows: SIGNAL WORD Type and source of danger HAZARD SYMBOL Consequence of the danger Measures to avert danger ► LVU-CD-10 Page 9 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 10: Proper/Designated Use
NOTICE Impermissible operating media. The unit will be destroyed. The unit may only be used in combination with diesel, biodiesel ► B0 … B100 or fuel oil. LVU-CD-10 Page 10 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 11: Improper Use Or Use Deviating From Intended Use
► media. Any use extending beyond or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk Improper use may result in hazards and/or will damage the unit. -
Page 12: Qualifications Of Personnel / Target Group
Safe handling/use of tools personnel Maintenance, Product-specific knowledge Decommissioning Disassembly Disposal Specialist Proper and environmentally personnel friendly disposal of materials and substances Decontamination of contaminants Knowledge about reuse LVU-CD-10 Page 12 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 13: Wear Suitable Clothing
Unpacking the unit Prior to delivery, the unit is function and leak-tested in the factory. When unpacking the unit, check it for damage in transit. LVU-CD-10 Page 13 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 14: Transporting The Unit
Only transport the unit by carrying the frame, or with it standing on its feet. When transporting the unit, never pick it up by its attachment parts or components. LVU-CD-10 Page 14 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 15: Storing The Unit
Unrestricted, but in any case before the unit is started up again: after a storage period of greater than 2 years, all seals must be replaced. Storage position Only standing. LVU-CD-10 Page 15 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 16: Decoding The Name Plate
Item -> Description -> Name plate of filtration unit -> Name plate of electric motor -> Model code; for details, see page 47 LVU-CD-10 Page 16 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... - Page 17 -> Weight when empty Flow rate -> Flow rate Temp. Fluid -> Permitted fluid temperature range Temp. Amb. -> Permissible ambient temperature range Volume -> Fluid volume in unit LVU-CD-10 Page 17 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08...
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Page 18: Checking The Scope Of Delivery
The filtration unit comes factory-assembled. Check that the filtration unit is complete before starting up. The following items are supplied: Designation LowViscosity Unit LVU-CD-10 Eco Operation and Maintenance Instructions (this document) LVU-CD-10 Page 18 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 19: Unit Features
Tanks of portable machines, e.g. harvesting and construction machinery Storage tanks e.g. for agriculture and mining Tanks on yachts and leisure craft LVU-CD-10 Page 19 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 20: Operating Elements / Identifying The Version
2. 1 Ventilation / air bleed screw Clogging indicator, visual Water collecting tank 4. 1 Water drain plug Motor pump assembly Outlet Frame Main switch Collecting pan LVU-CD-10 Page 20 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 21: Hydraulic Diagram
The unit has the following hydraulic circuit: Item Designation Inlet (IN) Filter and coalescing housing Clogging indicator, visual 4. 1 Water drain plug (DRAIN) Motor pump assembly Outlet (OUT) LVU-CD-10 Page 21 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 22: Unit Dimensions
Unit dimensions Unit dimensions The unit has the following dimensions: Filter element dismantling height All dimensions in mm. LVU-CD-10 Page 22 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 23: Unit Setup/Connection
2. Check the connecting lines for leaks. Eliminate any leakages immediately. 3. Check and insert the filter element. For details, see page 36. 4. The unit is ready for the next steps on the following pages. LVU-CD-10 Page 23 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 24: Notes On Pipes/Hosing
Make sure that no vibrations or stress/loading from other machinery and equipment are carried over to filtration unit. Use hoses or expansion joints if necessary. LVU-CD-10 Page 24 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 25: Connecting The Suction Port (In)
Excess pressure at the pressure port connection The unit will be damaged The pressure on the suction port connection OUT must not be more ► than a maximum of 3 bar. LVU-CD-10 Page 25 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 26: Checking The Water Connection / Water Reservoir
Match the specifications for the power supply and frequency on the unit with the network specifications. The filtration unit has a thermal motor protection switch to protect it from electrical overload. LVU-CD-10 Page 26 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 27: Optical Clogging Indicator, Prepare
Prepare the visual clogging indicator by cutting off the top of the sealing plug before commissioning. NOTICE Clogging indicator not prepared The visual clogging indicator is not working Cut the top of the sealing plug off before commissioning. ► LVU-CD-10 Page 27 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 28: Pre-Filling / Filling The Unit
(wrench size 46). Remove the cover (2.1) and filter element (2.4) by lifting it up out of the filter and coalescing casing. LVU-CD-10 Page 28 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... - Page 29 Tighten the cover (2.1) of the filter and coalescing casing using a fork wrench (size 46) in a clockwise direction with 50 LVU-CD-10 Page 29 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08...
- Page 30 Unit setup/connection Tighten the breather screw (2.2) in a clockwise direction. The filling procedure for the filter and coalescing housing is completed. LVU-CD-10 Page 30 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08...
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Page 31: Starting Up The Unit
Check installation and refill the unit as described in chapter "Pre-filling / filling the unit" on page 28. Monitor the unit during operation. LVU-CD-10 Page 31 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 32: Observe The Clogging Indicator
The unit has a clogging indicator (3) that indicates when the contamination retention capacity of the filter element has been reached. Change the filter element at a suction pressure of -0.4 bar at the latest. LVU-CD-10 Page 32 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 33: Performing Maintenance
Allow the unit to cool before any ► maintenance work. Maintenance intervals Adhere to the following maintenance intervals. Perform visual check Checking / emptying water supply tank Changing the filter element LVU-CD-10 Page 33 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 34: Perform Visual Check
Performing maintenance Perform visual check Check the unit for leaks, brittle hoses and cables daily. Replace damaged or brittle parts immediately. LVU-CD-10 Page 34 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 35: Checking / Emptying Water Supply Tank
Completely empty the water reservoir via the water drain plug (4.1). The separated water can contain some parts of fuel. Dispose of the water-fuel mixture in an environmentally friendly manner. LVU-CD-10 Page 35 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 36: Changing The Filter Element
(2.2) in an anti-clockwise direction. Start the unit using the control for approx. 20 seconds so that the filter and coalescing casing is emptied by the pump. LVU-CD-10 Page 36 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... - Page 37 (2.4) by lifting it up out of the filter and coalescing housing. Pull the filter element (2.4) off the cover (2.1). Remove the O-ring (2.3) from the cover. LVU-CD-10 Page 37 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08...
- Page 38 Mount the O-ring (2.3) from the scope of delivery of the new filter element onto the cover (2.1). Clip the new filter element (2.4) onto the cover (2.1). LVU-CD-10 Page 38 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08...
- Page 39 (size 46) in a clockwise direction with 50 Nm. 11. Tighten the breather screw (2.2) in a clockwise direction. 12. The filter element change is now complete. LVU-CD-10 Page 39 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08...
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Page 40: Errors And Troubleshooting
The unit is switched Switch on the unit at the main off at the main switch. switch. The electric motor / Contact HYDAC. pump is defective. LVU-CD-10 Page 40 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... - Page 41 The suction hose is Use a hose that is resistant to not suitable for negative pressure. negative pressure. LVU-CD-10 Page 41 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08...
- Page 42 The filter element is Tighten the filter housing insufficiently somewhat by hand. tightened. The water drain Close the water drain plug (4.1). plug (4.1) is not closed. LVU-CD-10 Page 42 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08...
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Page 43: Customer Service
Dispose of the packaging material in an environmentally friendly manner. After dismantling the unit and separating the various materials, dispose of the unit in an environmentally-friendly manner. LVU-CD-10 Page 43 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 44: Spare Parts
Item Qty Part no. Designation Motor/pump assembly 3891597 Filter element, 5 µm N7ON-DC005-CA62H 3891598 Filter element, 10 µm N7ON-DC010-CA62H 3891599 Filter element, 30 µm N7ON-DC030-CA62H *) available on request LVU-CD-10 Page 44 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 45: Technical Details
Electrical data Power supply See motor type plate Power consumption 370 W Protection class IP 44 Connector cable, length 4.8 m with safety plug LVU-CD-10 Page 45 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... - Page 46 HNBR / FKM Permissible ambient temperature 5 to 40°C range or at least 10°C below the flash point of the fluid used Weight when empty ≈ 17 kg LVU-CD-10 Page 46 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08...
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Page 47: Model Code
= Clogging indicator, visual = Differential pressure switch, electrical (only in connection with Premium control type) Type code = (You always receive the latest type) Additional = without LVU-CD-10 Page 47 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... -
Page 48: Ec Declaration Of Conformity
Documentation Representative: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Günter Harge Registered seat of company: 66280 Sulzbach / Saar - Germany c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Registry Court: Saarbrücken, HRB 17216 Telephone: +49 (0) 6897 509 1511 Value added tax identification number: DE 815001609... -
Page 49: Index
Filter ........11, 20, 21, 22, 44, 46 Filter element..........22, 44 filtration ..........16, 18, 19, 24, 26 Remedy ..............40 Filtration..............48 repairs ..............19 Flow rate............17, 24 replacement............19 LVU-CD-10 Page 49 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08... - Page 50 9 Spare part............4, 44 Spare parts ............4, 44 Specialist personnel..........12 storing..............15 Weight .............17, 46 Supply voltage ............47 switching on............19 LVU-CD-10 Page 50 / 52 en(us) BeWa LVU-CD-10 Eco 4067271 en-us 2016-01-08.doc 2016-01-08...
- Page 52 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 6897 509 01 Central Fax: +49 6897 509 9046 Technical Department Fax: +49 6897 509 577 Sales Department Internet: www.hydac.com E-mail: filtersystems@hydac.com...
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