Rockwell Automation Allen-Bradley CENTERLINE 2500 Installation Instructions Manual
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Rockwell Automation Allen-Bradley CENTERLINE 2500 Installation Instructions Manual

Rockwell Automation Allen-Bradley CENTERLINE 2500 Installation Instructions Manual

Low voltage motor control centers
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Installation Instructions
Original Instructions
CENTERLINE 2500 Low Voltage Motor Control Centers
Bulletin Number 2500

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Summary of Contents for Rockwell Automation Allen-Bradley CENTERLINE 2500

  • Page 1 Installation Instructions Original Instructions CENTERLINE 2500 Low Voltage Motor Control Centers Bulletin Number 2500...
  • Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

  • Page 3: Table Of Contents

    Torque Specifications ........48 Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 4 Establish a Maintenance Program......81 Suggested Maintenance Guidelines ......82 Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 5 ............107 Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 6 Table of Contents Notes: Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 7: Preface

    Consolidated separate withdrawable position graphics into new Figure 26. Added ‘Clean ventilation mesh’ to step 13 of Suggested Maintenance Guidelines. Changed Stratix switch model to 5700 in first sentence of Cable Routing subsection. Added Appendix B. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 8: Additional Resources

    You can view or download publications at https://www.rockwellautomation.com/en_NA/literature-library/ overview.page. To order paper copies of technical documentation, contact your local Allen-Bradley™ distributor or Rockwell Automation sales representative. Purchased Components and Documentation and data sheets for specific components (for example,...

  • Page 9: System Overview

    Figure 8 on page 18 for an example of this rating label and its location. Figure 4 on page 14 for the location of ArcShield structure protection page 54 for ArcShield door latches. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 10: Intellicenter Software

    – Parameter editor – Status dashboards – Documentation management – Spare parts information • Factory configuration – IP address network media validation – IP address node configuration – Communication check – Network commissioning Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 11: Intellicenter Software

    Separate vertical wireways isolate control and network cables from power wiring. Units are available as fixed or fully withdrawable. Figure 1 - CENTERLINE 2500 MCC Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 12: Dimensions

    2, 2.5 ArcShield 480V doors 2.5, 3 (1) Front and rear. (2) 2 mm for 1…22 modules, 2.5 mm for 24 modules. (3) 2.5 mm for 1…22 modules, 3 mm for 24 modules. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 13: Typical Column Construction

    Center End Closing Plate Insulator Horizontal Right Unit Support and Power Bus Vertical Wireway Assembly Center End Closing Plate Single Unit Support Pan Bottom Wireway End Plates Bottom Plates Mounting Channels Bottom Wireway Cover Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 14 4000 A bus (all unit types) require a 100 mm air gap behind the column. circuit breaker units only) or 4000 A bus (all unit types) require a 400 mm air gap between the rear of the columns. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 15: Technical Data

    Up to 1000 m without derating: derating over 1000 m (1) Up to 600 A top and bottom, effective 1200 A per column. (2) The average temperature over a 24-hour period must not exceed 35 °C. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 16: Nameplate Data

    Catalog Number/Serial Number Device Type and Rating Unit Location Order Number Voltage Rating The catalog number or serial number and series letter are required to identify the equipment properly to sales or factory personnel. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 17: Mcc Column-Number Sequence

    The most important criteria for additions of columns to existing MCCs is matching the horizontal bus, enclosure type, and network capabilities for the complete MCC line up. The voltage, current rating, short circuit withstand, and IP rating for all columns must be consistent. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 18: Arcshield Labels

    Figure 8 - ArcShield Label Locations Detail A Top View Detail B Detail C Detail D NOTE: All labels are external except for horizontal locations of “D.” Detail E Front View – Frame Mount Front View – Withdrawable Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 19: Receiving, Handling, And Storage

    Upon delivery of the MCC, see the packing slip shipped with your MCC for sizes and exact shipping weights. Inspect the shipment for lost or damaged items. If lost or damaged items are detected, see the steps that are described in publication 2500-IN002. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 20: Handling

    Store MCCs with the plastic covering in place to help prevent dirt and dust from entering the structure. Check periodically for condensation build-up and, if necessary, install space heaters. To order space heaters, contact your Rockwell Automation representative. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 21: Install Columns

    300 mm Minimum Clearance ArcShield pressure relief plate on top of column. ATTENTION: Do not step on the pressure relief plate, which can cause it not to work properly during arc flash. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 22: Environment

    1000 m (3281 ft) above sea level without derating. If the altitude at your installation site exceeds 1000 m (3281 ft) above sea level, contact your Rockwell Automation™ representative for derating information. Pollution Degree CENTERLINE 2500 MCCs are designed for use in a pollution degree 3 environment.

  • Page 23: Remove Packing Materials

    ATTENTION: Once the bolts are removed from the shipping angles, the MCC is no longer secured on the skid. 3. Remove the shipping angles from the MCC. You can now remove the MCC from the shipping skid. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 24: Locate Bus Splice Kits

    PE splice kits are in the bottom horizontal wireway, which is fastened to the horizontal PE conductor. Locate the splice kits and set aside for later use. Figure 9 - Splice Kit Label Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 25: Removing The Covers

    3. If ArcShield is present, remove the center end closing plate insulators. IMPORTANT When you plan MCC cable routing, consider cable replacement in your plans. For more information about cable installation, see Chapter Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 26: Position The Motor Control Center

    4. Depending on the installation site, begin with the leftmost or right- most column and install one shipping block at a time. See Receiving, Handling, and Storing CENTERLINE 2500 Motor Control Centers Instructions, publication 2500-IN002, for handling guidelines. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 27: Secure A Motor Control Center

    Standard Mounting Channels (2 installed per column) Optional Mounting Frame (1 per column) Front of Column All dimensions are mm. MCC Column Width MCC Column Depth 1000 (1) Available only with the optional welded frame. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 28: Seal Ip42 And Ip54 Enclosures Before Connection

    Verify that the cabinets are level and joining holes are aligned. IMPORTANT If you removed the lifting angles from the IP42 or IP54 enclosure, then you must also seal the lifting angle bolt holes with the caulk sealer. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 29: Secure Single-Front, One-Column-Wide Shipping Blocks

    600 mm and 800 mm column 500…1000 360…860 REAR 600…800 Protective earth 438…638 (PE) conductor 512…712 FRONT 442…942 Material Distance, Material Distance, Thickness, mm Thickness, mm Input Input Power, A Power, A Up to 1600 3200 2000…2500 4000 Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 30: Secure Single-Front, Two-Column-Wide Shipping Blocks

    Protective earth 438…638 (PE) conductor 512…712 FRONT = Mounting hole location not required. 360…860 Material Distance, Material Distance, Thickness, mm Thickness, mm Input Input Power, A Power, A Up to 1600 3200 2000…2500 4000 Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 31: Secure Double-Front, One-Column-Wide Shipping Blocks

    (PE) Conductor 1196 Protective Earth (PE) Conductor 438…638 FRONT OF UNIT 2 442…942 Material Distance, Material Distance, Thickness, mm Thickness, mm Input Input Power, A Power, A Up to 1600 3200 2000…2500 4000 Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 32: Secure Multiple-Column Shipping Blocks

    Installation sequence, right to left. = Mounting hole locations not required. ATTENTION: The figure shows which bolts are required for multiple- column shipping blocks. Drawings with specific dimensions are supplied with each multiple-column shipping block. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 33 Installation sequence, right to left. = Mounting hole locations not required. ATTENTION: The figure shows which bolts are required for multiple- column shipping blocks. Drawings with specific dimensions are supplied with each multiple-column shipping block. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 34 Weld End View Front Front External Weld Floor Line Mounting Channel Weld Front 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm First Column Second and Additional Last Column Columns Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 35: Join Columns

    3. Torque all fastened bolts to 5.6 N•m. 4. Inspect the interior for dust and dirt. Vacuum cleaning is recommended. IMPORTANT Do not clean with compressed air—it can contain moisture and blow debris into the control equipment. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 36: Seismic Capabilities

    For seismic weld down applications, see Figure 12 on page (1) Acceptance Criteria for Seismic Certification by Shake-Table of Non-structural components (AC156), International Code of Council Evaluation Service (ICC-ES), October 2010. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 37: Splice The Power Bus

    15). 4. For one splice cover, follow the removal sequence in Figure For two splice covers, follow the removal sequence in Figure 5. Reinstall all M6 screws. The power busbars are now accessible. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 38 6. Slide the primary splice cover so the two loosened screws align with the entry hole of each keyhole slot, as shown in step 4 of Figure 7. Remove the primary splice cover. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 39 Figure 16 - Remove Splice Covers on Withdrawable Units With Air Circuit Breaker (ACB) and Vertical Wireways NOTE: Gray arrows represent bolts only on vertical wireways wider than 300 mm. You can temporarily store the two splice covers at the bottom of the vertical wireway. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 40 You can temporarily store the bottom splice cover in the bottom of the vertical wireway, as shown in step 4 of Figure 6. Reinstall any removed screws for the two splice covers. The power busbars are now accessible. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 41: Splicing The Power Bus

    2. Tighten hardware to torque specifications. See Torque Requirements for Hardware Connections on page 48. IMPORTANT Do not grease or lubricate hardware. 3. Reinstall the splice covers and check that the bolts and nuts are secure. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 42 4 hole, LT 4 hole, RT Frame 2 - 1600 A and 2000 A Frame 2 - 1600 A Frame 2 - 2000 A 4 hole, LT 4 hole, RT 4 hole, RT Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 43 Frame 4 - 2000 A and 2500 A 4 hole, LT 4 hole, RT Frames 1, 2, and 4 - 3200 A Frames 1, 2, and 4 - 4000 A 4 hole, LT and RT 4 hole, LT and RT Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 44 4 hole, LT 4 hole, RT Frame 2 - 1600 A and 2000 A Frame 2 - 1600 A Frame 2 - 2000 A 4 hole, LT 4 hole, RT 4 hole, RT Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 45 Use this hole to align Use this hole to align the Z link plate. the Z link plate. Use this hole to align the Z link plate. Use this hole to align the Z link plate. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 46 All Frames - 800 A and 1250 A All Frames - 1600…2500 A 2 hole 4 hole 4 hole All Frames - 3200 A All Frames - 4000 A 4 hole 4 hole Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 47: Splice The Protective Earth (Pe) Conductor

    PE splice bars 3. Tighten hardware to torque specifications. See Torque Specifications on page IMPORTANT Do not grease or lubricate hardware. 4. Reinstall the horizontal wireway cover and check that the bolts are secure. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 48: Control And Network Cables

    (1) The factory-made power bus connections are tightened by a computer-controlled torquing system. The following connections do not require retorquing: • Vertical to horizontal bus connections • Power conductor to horizontal bus connections These factory-made connections do not require servicing for the life of the MCC. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 49 • Space availability for incoming cables • PE conductor locations • Wiring schemes for main fusible disconnects, main circuit breakers, and incoming line compartments Install cable per supplied instructions. Size cable to appropriate codes and standards. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 50: Install Arcshield Protection After Wiring

    Verify that the compatibility of wire size, type, and stranding for the power lugs is furnished. Use correct lugs in all applications. Crimp compression lugs with manufacturer recommended tools. TIP Use the MCC electrical schematics and wiring diagrams to verify field wiring connection points. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 51: Incoming Line Lug Compartment

    Position cable so bends are minimized and relative vertical alignment to incoming connections is maintained. Final cable connections must not place any additional strain on the termination blocks. Follow the guidelines addressed in IEC Standard 60364-5-52. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 52: Secure Load Wires

    Acceptable Torque Range M6 x 16 hex head socket 3.6 (32) 2.7…4.5 (24…40) M8 x 20 hex head 5.6 (50) 4.2…7.0 (38…63) IMPORTANT You can strip the holes if you over-torque the screws. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 53: Height Considerations

    2000 mm above floor level. If the MCC is mounted on an elevated surface, the height from the floor to the center of the top handles must be checked for compliance. Figure 21 - Operator Handle Height Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 54: Door Latches

    ArcShield door latches. IMPORTANT ArcShield door latches are spring-loaded. When you close a door, push in each latch as you turn it so it locks correctly for ArcShield protection. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 55: Rotary-Operator Handles

    Open the Unit Door 1. Turn the small rotary-operator handle to the OFF/O position. 2. Release the door latches. 3. Grasp the small rotary-operator handle and pull the unit door toward you to open. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 56 1. Turn the small rotary-operator handle to the OFF/O position. 2. After the fault has been corrected, verify that it is safe to re-energize the unit and turn the small rotary-operator handle to the ON/I position. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 57 (E). 8. With the appropriate tool, reinstall the locking nut on the small rotary-operator handle (F). 9. Torque the locking nut to 3.95 N•m (G). Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 58: Medium Rotary-Operator Handles

    3. Grasp the medium rotary-operator handle and pull the unit door toward you to open. Close the Unit Door 1. Verify that the medium rotary-operator handle is in the OFF/O position. 2. Close the unit door. 3. Secure the door latches. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 59 OFF/O position (A). 3. Use a screwdriver to turn the defeater screw 10° (max) clockwise (B). 10°, max 3.5 mm (0.14 in.), max 4. Carefully open the unit door (C). Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 60 7. With the two screws that you previously removed, reinstall the medium rotary-operator handle into the door (C in Figure 24 on page 61). 8. Close the door. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 61 Figure 24). Up to three 8 mm (shackle diameter) locks can be inserted. Figure 24 - Lock Medium Rotary-operator Handles in the ON/I Position & Screw Hole 5…8 mm (0.2…0.3 in.) Screw Hole Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 62: Large Rotary-Operator Handles (Cat. Nos. 140U-Hm4 And 140U-Hm4E)

    2. Slowly close the door until contact with the large rotary-operator handle is made. 3. Hold the large rotary-operator handle in the OFF/O position while you close the door. 4. Close the door and secure the door latches. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 63 OFF/O position to the RESET position. 3. Locate and correct the fault. 4. Verify that it is safe to re-energize the unit. 5. Turn the handle from the RESET position to the ON/I position. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 64 The lock opening is now visible (1 in E of Figure 26). 12. Insert and secure an 8 mm lock (2 in E of Figure 26). Up to three 8 mm (shackle diameter) locks can be inserted. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 65: Unit Interlocks

    ON/I position. A unit interlock is provided with each plug-in unit. Unit interlocks help prevent units from being removed from or inserted into a column while the operator handle is in the ON/I position. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 66 Chapter 5 Door Latches, Operator Handles, and Unit Interlocks Notes: Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 67: Unit Size

    This table lists the maximum ampere rating of each unit size. Number of Modules Ampere Rating (Max) 32 A 2…12 225 A Figure 27 - Unit Types One Module, Withdrawable Unit Six Modules, Fixed Unit Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 68: Withdrawable Units

    Control and Network Wireway Network Control Protective Earth Unit Line Unit Load Customer Load Conductor (PE) Connection Connection Connection Figure 29 - Withdrawable Unit Connections – Two or More Modules Load Control Network Line Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 69: Operating Positions

    PE contact is also provided. Control and network connections plug into an isolated vertical wireway on the left side of the column. See the following descriptions for additional information about the features of each position. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 70 In the Disconnected position, the unit remains in the column but connections are not present, which is an isolated position. Units can be locked in the disconnected position. See Figure 32 on page Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 71 Withdraw lever in Connected position. Withdraw lever in Test position (and locked out). Withdraw lever in Test position (and locked out). Withdraw lever in Disconnected position (and locked out). Withdraw lever in Released position (and locked out). Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 72: Safety Guidelines To Install And Remove Withdrawable Units

    For one module units, verify that the subplate is installed. The subplate is attached to the column with two mounting screws. 2. Rotate the unit withdraw lever to the Released position. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 73: Remove A Withdrawable Unit

    Continue to slide the unit out of the column. The unit can now be removed from the column. Shutters close automatically as the unit is removed. 6. Close the unit door and secure the door latches. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 74: Remove The Unit Door

    5. Remove or disconnect door-mounted devices and wiring. 6. Remove the two screws that fasten the hinge to the column. 7. Remove the unit door and hinge assembly from the column. 8. To install the unit door, reverse this procedure. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 75: Introduction

    Temporarily disconnect PFCCs when they are connected to the motor circuit, and the startup procedure requires the respective motors to be jogged, inched, or bumped (rotation direction check). For additional assistance, contact your Rockwell Automation representative. ATTENTION: Verify that motor acceleration times are within specific application specifications.
  • Page 76 Brace the cables every 300 mm if the available short circuit current is <42,000 amperes RMS symmetrical. Brace the cables every 150 mm if the available short circuit current is ≥42,000 amperes RMS symmetrical, Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 77 TIP High efficiency motors can have higher locked rotor and inrush currents, which require higher magnetic trip settings. ATTENTION: Rockwell Automation™ AC drives and soft starter units are shipped with preset factory settings such as ramp speed, current limits, switch positions, and readouts. Preset factory settings are not suitable for some applications.
  • Page 78 Column closing plates must be in place. ATTENTION: When you conduct an electrical insulation resistance test, isolate equipment sensitive to high test voltages, such as meters, solid-state devices, motor winding heaters, capacitor units, and transformers. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 79: Commissioning Procedure

    2. Verify that main and unit main switches are in the OFF/O position so there is no load on the MCC. Also, verify that associated remote devices are de-energized. 3. Latch doors and secure covers. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 80 For commissioning MCCs with the DeviceNet network and/or IntelliCENTER® software, see the CENTERLINE 2500 DeviceNet Motor Control Centers Technical Data, publication 2500-TD002, or CENTERLINE 2500 Motor Control Centers with EtherNet/IP™ Network Technical Data, publication 2500-TD003. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 81: Establish A Maintenance Program

    • Any repairs or adjustments that are made to equipment For maintenance regarding specific components, such as circuit breakers, contactors, AC drives, relays, and meters, reference the specific component instruction manual for each device. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 82: Suggested Maintenance Guidelines

    (95-860A). • Replace contacts in complete sets to avoid misalignment and uneven contact pressure. • Discoloration or slight pitting of the contacts is normal. • Do not file contacts or use spray cleaners. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 83: Rockwell Automation Publication 2500-In001E-En-P - April

    • After maintenance or repair is performed, test the control system for proper functioning under controlled conditions. (1) The average temperature over a 24-hour period must not exceed 35 °C (95 °F). Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 84 Chapter 8 Maintenance Notes: Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 85: Intellicenter Options

    To help determine cable lengths for your application, each MCC is shipped with documentation that identifies the cable length that is used within the MCC. This cable length must be added to the length between the GracePort® and the externally connected device. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 86: Cable Routing

    See publication 2500-TD003 for more information on EtherNet/IP communication for 2500 MCC units. See publication 1783-UM004 for more information on Stratix 5700 Ethernet-managed switches. Stratix 5700 switch behind top horizontal wireway cover. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 87: Add A Mcc Unit To An Ethernet/Ip System

    (UL) CMX, CMR; c(UL) CMG; (UL) PLTC 1585J-M8HBJM-2 braided shield or AWM 2570 80 °C 600V; TIA-568-B Red 600V PVC 1585J-M8EBJM-2 (1) Replace -2 (2 m) with -5 (5 m), or -10 (10 m) for additional standard cable lengths. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 88: Ethernet Power Supply

    When using two supplies, provide a break between the two 24V DC networks. Locate the appropriate break for the two networks and verify that the terminal blocks are not connected between these two columns. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 89: System Design Installation Checklist

    • Only one power supply is connected for every 14 sections of MCC. • The power supply for the system is 24V DC. • The PE is connected. • Connections are inspected to detect and correct any loose wires, opens, or shorts. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 90: Ethernet/Ip Software Installation Checklist

    DeviceNet splicing cables must be installed as columns are joined. Basic information is provided in the following sections. For additional information, see DeviceNet Motor Control Centers (MCCs), publication 2500-TD002. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 91: Terminating Resistors

    0.55 N•m. 5. Do not replace the horizontal wireway covers until all shipping blocks in the network have been spliced together. Refer to Joining DeviceNet Cables on page Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 92 2500-TD002 for examples of typical 2500 MCC configurations with two DeviceNet networks. Power Flex DeviceNet Drive Scanner MCC configuration with remote DeviceNet scanner and remote device. DeviceNet port behind top horizontal wireway cover. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 93: Joining Devicenet Cables

    • Current limit protection of 8 Amps continuous and 10 Amps for the first 250 ms • Sized correctly to provide each device with its required power—each device typically requires 90…165 mA • Derated for temperature as specified by the manufacturer Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 94: Connect Power Supplies-Remote Or In The Mcc Lineup

    Connect only ONE of the two power supplies to the PE. Red V+ BREAK White CAN_H Blue CAN_L Black V- (common) Power Supply Power Supply Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 95: Electronic Data Sheets (Eds)

    IntelliCENTER MCC. The installation program automatically registers the EDS files. An ‘EDS file’ CD is provided with EDS files for all DeviceNet and EtherNet/IP products that are found in MCCs. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 96: Installing Eds Files

    RSNetWorx for EtherNet/IP or RSNetWorx for DeviceNet software can be used to upload an EDS file directly from a device. If an EDS file cannot be found by other methods, see the RSNetWorx help file for steps to upload an EDS file. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 97: Sample Mcc Layout Worksheet

    Appendix Worksheets Sample MCC Layout Figure 37 - Sample MCC Layout Worksheet Worksheet Top Horizontal Wireway 80 mm Bottom Horizontal Wireway Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 98 Appendix A Worksheets Table 9 - Location of Sample Units within above MCC Layout Unit Data Serial Number Wiring Diagram Y-359039 1200A MLUG Y-359043 Y-359042 Y-359041 Y-359045 XFMR Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 99 Worksheets Appendix A Table 10 - Motor Control Center Layout Worksheet ___________________________________________________________ MCC Name / Number Unit Data Serial Number Wiring Diagram Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 100 Circuit / Unit Date Name / Number A - B B - C C - A A - PE B - PE C - PE A - Neut. B - Neut. C - Neut. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 101: Cable Entry And Exit Points

    600 (23.62) 280 (11.02) 489 (19.25) 389 (15.31) 589 (23.19) 489 (19.25) 589 (23.19) 689 (27.13) 789 (31.06) 689 (27.13) 55.5 (2.19) 889 (35.00) 55.5 (2.19) 789 (31.06) 55.5 (2.19) 889 (35.00) 55.5 (2.19) Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 102 600 (23.62) 224.5 (8.84) 224.5 (8.84) 515 (20.28) 515 (20.28) 615 (24.21) 615 (24.21) 715 (28.15) 715 (28.15) 815 (32.09) 815 (32.09) 42.5 (1.67) 915 (36.02) 42.5 (1.67) 42.5 (1.67) 915 (36.02) 42.5 (1.67) Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 103 600 (23.62) 111 (4.37) 111 (4.37) 518 (20.39) 518 (20.39) 618 (24.33) 618 (24.33) 718 (28.27) 718 (28.27) 818 (32.20) 818 (32.20) 41 (1.61) 918 (36.14) 41 (1.61) 41 (1.61) 918 (36.14) 41 (1.61) Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 104 Appendix B Cable Entry and Exit Points Notes: Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...

  • Page 105: Glossary

    Plating Type of surface treatment that distributes a layer of protective coating on structural parts. Plug-in units Removable units with line connections made via unit bus line stabs. Plug-in units include withdrawable units. Sometimes referred to as withdrawable or removable units. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 106 (See Select an Operating Position on page 70). Withdrawable unit Unit where line, load, control, network, and PE connections are made with stabs or connectors. Withdrawable units are inserted and removed by using the withdraw lever. Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 107 91 unit types 67 door latches 54 withdrawable units 68 megger reading recording table 100 ArcShield 54 normal 54 module space 67 mounting arrangement alternative 30 double front 31 preferred 29 Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 108 74 removing one module doors 74 multiple module unit 74 removing withdrawable 73 one module unit 74 types 67 unit 74 withdrawable units 68 insert 72 operating positions 69 removing 73 Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 109 Index Notes: Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 110 Index Notes: Rockwell Automation Publication 2500-IN001E-EN-P - April 2019...
  • Page 112 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, CENTERLINE, DeviceNet, E1 Plus, E3 Plus, E300, IntelliCENTER, On-Machine, POINT I/O, PowerFlex, Rockwell Automation, Rockwell Software, RSLinx, RSLogix 5000, RSNetWorx, SMC, and Stratix 5700 are trademarks of Rockwell Automation, Inc.

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