ATH Single Lift 35M Operating Instructions Manual

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OPERATING INSTRUCTIONS

ATH Single Lift 35M

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Page 1 OPERATING INSTRUCTIONS ATH Single Lift 35M...
Page 2: Table Of Contents
SPARE PART BOOK ......................- 46 - 10.0 NOTES ..........................- 62 - ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 2 -...
Page 3: Introduction
TIP: Provides more information on functionality and tips for using the device efficiently. Appropriate protective clothing must be worn for all work on the described system. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 5 The safety catch prevents the lift from lowering autonomously in the case of an error. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 6: Operation
Alarm Warning signal when the CE stop is reached. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 6 -...
Page 7 13. Do not clean the lift under running water. 14. Do not use any paint-dissolving or aggressive detergents ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 7 -...
Page 8: Technical Data
If the indicated rated load cannot be lifted, please contact our service team. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 8 -...
Page 9 The load capacity of the lift is reduced at lesser distances. Please consult the manufacturer in such cases, as well as in all other cases not foreseen in these instructions. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 10: Scale Drawing
Scale Drawing ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 10 -...
Page 12: Installation
Keep the packaging material out of the reach of children as it may be hazardous. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 13: Delivery Contents
Store the removed packaging at a collection point inaccessible to children and animals until it has been disposed of. Storage temperature: -25°C ～ +55°C ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 13 -...
Page 14: Location
Humidity 50% at 40 °C – 90% at 20 °C Drawing ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 14 -...
Page 15: Fixing
The compressed air maintenance unit must be serviced at regular intervals. The maximum or minimum pressure ensures perfect functioning without any damage. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 16: Hydraulic Connection
Machine assembly must be carried out by a qualified and competent person. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 16 -...
Page 17 Use the supplied M10X50 screws and corresponding washers for this purpose. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 18 Connect the hoses to the hydraulic unit and the cylinder in accordance with the drawing below. Tighten all connections to prevent any oil leaks. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 19 Warning: Attempting to test without oil or when the motor is rotating in the wrong direction can destroy hydraulic pump. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 20 Front left extension Support arm release Guard bracket Spring D.6 washer ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 20 -...
Page 21 D.20 steel ball Bracket for lifting M18X45 screw equipment M12X30 screw D.18 washer ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 21 -...
Page 22: 2.10 Completion Of Work
Tighten all screws after adjusting. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 23 Pay attention to whether there are any unusual or loud noises when lifting or lowering. To finish, fully lubricate the lift again at the required points. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 24: Operation
 Annual check of the lifting platform by an authorised and trained person ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 24 -...
Page 25: Basic Information
Moving parts of the machine can catch loose clothing, long hair or jewellery. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 26: Maintenance
Minimum requirement for truck mounting machine: Impact anchor M12 x 100 Compressed air system ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 26 -...
Page 27: Safety Regulations For Oil
Oil is a combustible medium. Pay attention to possible hazards. Wear oil-resistant protective clothing, such as gloves, goggles, protective clothing, etc. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 28: Notes
Check motor and transmission for function and wear Check welds and construction Visual inspection (according to inspection plan) ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 28 -...
Page 29: Troubleshooting / Error Display And Solutions
Lifting platform continues to lift Defective button Replace the defective button after releasing the button ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 29 -...
Page 30 Check for damage to the cable Replace the cable ALWAYS USE ORIGINAL PARTS AND ACCESSORIES. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 30 -...
Page 31: Maintenance And Service Instructions
Check the water level in the separator (2).  Water is drained when the valve (B) is opened. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 31 -...
Page 32: Disposal
The machine contains some substances that can pollute the environment and cause harm to the human body if not handled correctly. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 33: Eg-/Eu-Konformitätserklärung / Ec-/Eu-Declaration Of Conformity
BY MODIFICATION AND / OR CHANGES TO THE MACHINE, THE CE EXAMINATION IS EXCLUDED WITHOUT LIMITATION AND A LIABILITY SHALL BE EXCLUDED. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 34: Appendix
APPENDIX Pneumatic circuit diagram Not relevant! ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 34 -...
Page 35: Electric Circuit Diagram
LOWER button Control light ON CE + Park button Electromagnetic lowering valve ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 35 -...
Page 36: Hydraulic Circuit Diagram
Lowering speed valve Check valve Hydraulic cylinder Pressure limiting valve Hose rupture protection ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 36 -...
Page 37: Warranty Card
ATH-Heinl within 24 hours) Place & Date Signature & Stamp ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 37 -...
Page 38: Scope Of The Product Warranty
(overload, outdoor installation, technical changes) are excluded from the warranty! ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 39: Inspection Log
Make a note of all the data below Manufacturer & type of mounting materials used: ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 40: Installation And Handover Log
Operator name and company stamp Date and operator signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 40 -...
Page 41: Inspection Plan
Condition / mechanical safety device Condition / functions under load Inspection sticker issued ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 41 -...
Page 42: Visual Inspection (Authorised Expert)
Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 43 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 44 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 45 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 46: Spare Part Book
SPARE PART BOOK ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 46 -...
Page 48 Screw M10X50 - GB/T5782 Schraube M10x50 0205021 Washer D.18 - GB/T97.1 Unterlegscheibe D18 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 48 -...
Page 49 0214016 Bearing 6203 Kugellager 0209030 Screw M6X8 - GB/T78 Schraube M6x8 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 49 -...
Page 51 Gasket 80X60X22.4 Kolbendichtung 80X60X22.4 HZD8696 309028 O-ring 55X3.1 O-Ring Ø55x3.1 - GB1235 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 51 -...
Page 53 Rohr / Hubwagen HHW1000 Z53Y210000 Carriage frame Hubwagen HSW1000 Z53Y200001 Stift / Hubwagen ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 53 -...
Page 55 Round rubber pad Gummiauflage für Tageteller HSS0820 202045 Screw M8X20 Schraube M8x20 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 55 -...
Page 57 90 degree rotation union Hydraulikanschluss Ø 10 10-1/4 ZG1/4 313001 Washer 1/4 Unterlegscheibe ¼“ ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 57 -...
Page 59 Hydraulik/Blindstopfen HDV8315 307010 Pressure overload valve Druckbegrenzungsventil 313057 Copper washer 16X20 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 59 -...
Page 61 Emergency knob LAY37- Notausschalter LAY37-01ZS 01ZS HDT1000 502003 Pushbutton LAY37-10 Drucktaster LAY37-10 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-01 Manufacturer ATH-Heinl GmbH & CO.KG - 61 -...

ATH Single Lift 35M Operating Instructions Manual

1 Introduction

2 Installation

3 Operation

4 Maintenance

5 Eg-/Eu-Konformitätserklärung / Ec-/Eu-Declaration of Conformity

6 Appendix

7 Warranty Card

8 Inspection Log

9 Spare Part Book

10 Notes

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