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Therma-Tru Hinged Patio Door System Single Panel Assembly Unit Assembly Instructions Manual

Hinged patio door system single panel unit
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PATIO DOOR SYSTEMS
®
Therma-Tru
Hinged Patio
Door System
Single Panel
Unit Assembly
Read all instructions before starting.
The applicable standards for these products are governed by
the International Residential Code.
Copies of performance ratings and testing are available on our website
www.thermatru.com and our product manual.

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  Summary of Contents for Therma-Tru Hinged Patio Door System Single Panel Assembly Unit

  • Page 1 PATIO DOOR SYSTEMS ® Therma-Tru Hinged Patio Door System Single Panel Unit Assembly Read all instructions before starting. The applicable standards for these products are governed by the International Residential Code. Copies of performance ratings and testing are available on our website...
  • Page 2 Part identification Door Panel Head Jamb Lock Hinge Jamb Jamb Not all parts shown will be included in package. Parts will vary for type of unit purchased. Door Bottom - Adjustable Hinge Inswing Door Bottom - Outswing Head & Lock Weatherstrip Standard Strike Inswing...
  • Page 3 Part identification - continued #6 x 3/4” flat head screw #8 x 5/8” flat head screws #8 x 1-1/4” flat head screw #8 x 3/4” wafer head screw Tools/materials required This is a listing of tools that may be required to assemble unit. •...
  • Page 4 NOTE: A large work area is needed to assemble the frame kit. Cover area with cardboard from one or more door panel cartons to protect frame parts and floor. If available prefinished surfaces REMOVE COMPONENTS FROM PACKAGING NOTE: Product that is purchased with the multi-point lock system will have additional instructions in the handle hardware box.
  • Page 5 ATTACH HINGES TO DOOR - continued Adjustable Hinge Option Attach hinge to door Locate the “H” and “V” markings on hinges. The two “H” hinges go in top and bottom locations with the “V” hinge in the center. For 8’, the “V” hinge is located second from top of door.
  • Page 6 INSTALL WEATHERSTRIP Apply Weatherstrip to Active Frame Parts Press in kerf with hand. Head Jambs Align starting end with head gain. Fit and secure in place along full length. Trim finish end flush with end of jamb. Hinge Jambs Align starting end with head gain.
  • Page 7 INSTALL STRIKES Standard Strike Option - Inswing NOTE: Outswing units will have strike installed during unit installation. Slide Strike Assembly onto Lock Jamb Lightly bend tongue area of backing plate inward to allow for a snug fit then slide over edge of lock jamb into mortise. Multi-point Lock Option Fasten Strike Plates to Lock Jamb Fit strike plates into mortises on lock jamb.
  • Page 8 ATTACH HINGES TO JAMB NOTE: These are instructions for installation of standard hinges. Proceed to step 7, FRAME ASSEMBLY, if using adjustable hinges. Standard Hinge Option Fasten Hinges to Hinge Jamb Place hinges into hinge mortise. Pre-drill 1/8” dia. pilot holes through jamb.
  • Page 9: Frame Assembly

    FRAME ASSEMBLY Fasten Side Jambs to Head Jamb Butt and align head jamb to side jambs. Pre-drill 1/8” dia. pilot holes through side jamb into head jamb. Fasten side jambs to head jamb with (3) #10 x 2 1/2” flat head screws through lock and hinge jamb into head jamb.
  • Page 10 FRAME ASSEMBLY - continued Outswing Sill Option Partially Set Sill Screws in Jambs Drive (1) #8 x 2” flat head screw through holes in both side jambs until tips barely protrude through jamb face. Fasten Sill to Jamb Use screw points and index sill in place. Drive screws using bit sized properly for screw head.
  • Page 11: Flange Installation

    FLANGE INSTALLATION Inswing Align Install Top Flange Center top flange into head jamb kerf and press into place using a rubber mallet if necessary. NOTE: Inswing application shown. Align and Install Side Flanges Align edge of side flange with bottom of side jambs.
  • Page 12: Door Installation

    DOOR INSTALLATION Standard Hinge Option Make 2 “Insert Skids” Make from 2 x 6 boards. NOTE: It is recommended to cover skids with cardboard or other material to protect surface of door. Hinge Door Hinge 4-9/16" Jambs Hinge 6-9/16" Jambs 3"...
  • Page 13 DOOR INSTALLATION - continued Engage Hinge Knuckles Tap with hammer or rubber mallet as required to line up hinge knuckles and engage. Adjustable Hinge Option Fasten door panel to frame Prop up hinge side of door panel until hinges can align into mortises on hinge jamb.
  • Page 14 ATTACH TRANSPORT CLIP Standard Lock Option Attach Transport Clip to Door Insert tab into latch bore. Position reference lip at edge of stile against exterior side of door. Fasten with (2) #6 x 3/4” flat head screws. Multi-point Lock Option Flatten lock tab with hammer.
  • Page 15 ATTACH TRANSPORT CLIP - continued Attach Transport Clip to Door Place flattened transport clip on top of door approximately 1 to 2 inches from lock side edge. Fasten with (2) #6 x 3/4” flat head screws. #6 x 3/4" flat head screws UNIT READY FOR INSTALLATION Unit can now be transferred for installation.
  • Page 16 PATIO DOOR SYSTEMS 1687 Woodlands Dr. Maumee, OH 43537 1-800-THERMATRU (843-7628) www.thermatru.com © 2004 Therma-Tru Corp. Therma-Tru Doors is an operating company of Fortune Brands, Inc. 03-01-04 Part # AIHPSNGL...

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Hinged patio door system single panel unit