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Summary of Contents for Henny Penny FlexFusion Platinum Series
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Page 1: Assembly Instructions
Assembly instructions Combi Steamer Unit Model Type of Unit type energy FlexFusion 6.15 Electric Tabletop unit Platnium 6.21 Pedestal unit FlexiFusion 10.15 Gold 10.21 20.15 20.21 10013865-0AMAE— en-US R E G I S T E R W A R R A N T Y O N L I N E AT W W W. H E N N Y P E N N Y. C O M... - Page 2 Copyright All rights to text, graphics and pictures in this documentation are held by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG. Distribution or duplication is exclusively permissible subject to a written consent of MKN. Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG Manufacturer Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH &...
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Page 3: Table Of Contents
Directory of contents 1 MagicPilot Control Panel ........... 5 2 Classic control panel ............ 6 3 Control board .............. 7 4 Cooking chamber sensors .......... 10 5 Core temperature sensor .......... 11 6 Moisture sensor .............. 12 7 Vapor sensor .............. 13 8 Reed contact switch ............ 14 9 Pressure switch .............. 15 10 Steaming unit .............. ... - Page 4 Directory of contents 24 Gas solenoid valve ............ 36 25 Gas fan ................ 38 26 Gas burner .............. 40 27 Glow and ionization electrodes ........ 42 28 Gas heat exchanger ............ 44 29 Gas burner pipe .............. 46 Assembly instructions...
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Page 5: 1 Magicpilot Control Panel
MagicPilot Control Panel 1 MagicPilot Control Panel Prerequisite USB stick with current software and additional content. After replacing the control panel or control board, a software update is absolutely necessary. Otherwise, the unit is not functional ( see "Software update" in the service instructions) . Preparations •... -
Page 6: 2 Classic Control Panel
Classic control panel 2 Classic control panel Prerequisite USB stick with current software. After replacing the control panel or control board, a software update is absolutely necessary. Otherwise, the unit is not functional ( see "Software update" in the service instructions) . -
Page 7: 3 Control Board
Control board 3 Control board Prerequisite USB stick with current software. After replacing the control panel or control board, a software update is absolutely necessary. Otherwise, the unit is not functional ( see "Software update" in the service instructions) . Preparations •... - Page 8 Control board c Temperature sensor connections: e Communication with ignition elec- X24 = B1 core temperature sen- tronics (only for gas energy type): X4 = ignition electronics A10 (for X25 = B2 cooking chamber sen- 20.x upper chamber) sor 1 (for 20.x upper chamber) X3: ignition electronics A20 (only X26 = B3 cooking chamber sen- for 20.x, lower chamber)
- Page 9 Control board Mounting The unit only functions with the digital key. INFORMATION Faults due to incorrect temperature sensor configuration WARNING X25, X26 and X27 have identical connectors. Ensure correct configuration on connection (c). Faults due to incorrect configuration of the communication lines WARNING for 20.x pedestal units The lines for motors and ignition electronics have identical connectors.
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Page 10: 4 Cooking Chamber Sensors
Cooking chamber sensors 4 Cooking chamber sensors Preparations • Disconnect unit from the power supply. • Unlock and open control panel. • Remove the left and right side panels. Dismounting / Mounting • Remove cooking chamber sensors from control board. •... -
Page 11: 5 Core Temperature Sensor
Core temperature sensor 5 Core temperature sensor Preparations • Disconnect unit from the power supply. • Unlock and open control panel. • Only for 20.x pedestal units: dismount the left side panel. Dismounting / Mounting • Disconnect the core temperature sensor from the control board. -
Page 12: 6 Moisture Sensor
Moisture sensor 6 Moisture sensor Preparations • Disconnect unit from the power supply. • Unlock and open control panel. • Remove the left side panel. Dismounting • Remove moisture sensor from the control board. • Configuration: X28: moisture sensor B5 •... -
Page 13: 7 Vapor Sensor
Vapor sensor 7 Vapor sensor Preparations • Disconnect unit from the power supply. • Unlock and open control panel. • Remove the left side panel. Dismounting • Remove vapor sensor from control board. • Configuration: X27: vapor sensor B4 • Dismount strain relief. Sensor connections on Control board Units with automatic... -
Page 14: 8 Reed Contact Switch
Reed contact switch 8 Reed contact switch Preparations • Disconnect unit from the power supply. Dismounting for units with • Unlock and open control panel. cooking chamber door • Disconnect connector X21 from the reed contact switch of the control hooked into the right board. -
Page 15: 9 Pressure Switch
Pressure switch 9 Pressure switch Preparations • Disconnect unit from the power supply. • Shut off customer-supplied water supply on the soft water connection. • Reduce water pressure in the supply line. • Remove the left side panel. Dismounting • Unplug both connectors from the pressure switch (b). -
Page 16: 10 Steaming Unit
Steaming unit 10 Steaming unit Preparations • Disconnect unit from the power supply. • Shut off customer-supplied water supply on the soft water connection. • Reduce water pressure in the supply line. • Remove the left side panel. Dismounting • Dismount connectors on both magnetic valves. •... -
Page 17: 11 Magnetic Valve Water Vapor Elimination
Magnetic valve water vapor elimination 11 Magnetic valve water vapor elimination Preparations • Disconnect unit from the power supply. • Block customer-supplied water supply. • Reduce water pressure in the supply line. • Remove the left side panel. Dismounting for units with •... -
Page 18: 12 Solenoid
Solenoid 12 Solenoid Preparations • Disconnect unit from the power supply. • Remove the left side panel. Dismounting • Loosen threaded cable connection (b). • Loosen clamps (a). • Pull silicone hose (c) upward. • Dismount screws (d). • Remove solenoid (e). •... -
Page 19: 13 Power Board For Motor
Power board for motor 13 Power board for motor Preparations Warning: electric shock! Danger of death! DANGER When working on the power board, make sure that energized parts are ex- posed. Work on these components during operation and up to 3 minutes after enabling is not allows. -
Page 20: 14 Semiconductor Relay (Ssr)
Semiconductor relay (SSR) 14 Semiconductor relay (SSR) Preparations • Disconnect unit from the power supply. • Remove the left side panel. Dismounting 6.x, 10.x • Dismount screws (a). • Remove cooling elements with semiconductor relay upward. • Dismount screws from semiconductor relay to be replaced and remove. -
Page 21: 15 Fan Motor
Fan motor 15 Fan motor Preparations • Disconnect unit from the power supply. • Remove the left side panel. • Remove air diverter in the cooking chamber. • Wear gloves when performing mounting work. • Heed notes from the puller used. Dismounting •... - Page 22 Fan motor • Remove electrical connections from the motor. • Loosen hoses fastened on the motor. • Remove nuts and remove motor (d). • Remove shaft seal by loosening the screws. • Remove shaft seal (e). Mounting • Mounting is done in the reverse order. •...
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Page 23: 16 Heating Element
Heating element 16 Heating element Preparations • De-energize unit. • Remove the left side panel. • Unlock and open air diverter. Dismounting • Dismount lines from semiconductor relay (a). • Disconnect line from contactor Q1, terminal 5L3 (b). • Dismount screw from water intake pipe in the cooking chamber (c). - Page 24 Heating element • Dismount nuts on front retaining clip. • Remove heating element. Mounting • Mounting is done in the reverse order. • The seal on the flange must be replaced. Mounting notes for screw • Use anti-seize mounting paste for the nuts on the heating element. connections •...
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Page 25: 17 Waveclean Pump
WaveClean pump 17 WaveClean pump 17.1 Circulation pump 6.x, 10.x Preparations • Activate relay K24 via the relay test on the service menu. The drain pump pumps the water out of the siphon. • Disconnect unit from the power supply. •... -
Page 26: Circulation Pump 20.X
WaveClean pump 17.2 Circulation pump 20.x Preparations • Activate relay K24 via the relay test on the service menu. The drain pump pumps the water out of the siphon. • Disconnect unit from the power supply. • Remove the left side panel. Dismounting •... -
Page 27: Drain Pump 6.X, 10.X
WaveClean pump 17.3 Drain pump 6.x, 10.x Preparations • Unlock air diverter and unfold. • Activate relay K16 via the relay test on the service menu. The siphon pump pumps the water into the cooking chamber. Catch water with container. •... -
Page 28: Drain Pump 20.X
WaveClean pump 17.4 Drain pump 20.x Preparations • Unlock air diverter and unfold. • Activate relay K16 via the relay test on the service menu. The siphon pump pumps the water into the cooking chamber. Catch water with container. • Disconnect unit from the power supply. •... -
Page 29: 18 Cooling Fan
Cooling fan 18 Cooling fan Preparations • Disconnect unit from the power supply. Dismounting 6.x • Unlock and open control panel. • Fold retaining clip up (b). • Remove all electrical connections from the fan. • Remove fan. Dismounting 10.x •... -
Page 30: 19 Control Transformer
Control transformer 19 Control transformer Preparations • Disconnect unit from the power supply. • Remove the left side panel. Dismounting • Unplug connector from transformer. • Bend metal tab. • Remove transformer. Mounting • Mounting is done in the reverse order. •... -
Page 31: 20 Door Latch
Door latch 20 Door latch 20.1 Door latch 6.x, 10.x Preparations • Open cooking chamber door. Dismounting • Dismount screws (a). • Remove cover (b). • Remove sticker from door handle. • Dismount screw on door handle (f). • Remove door handle (e). •... -
Page 32: Door Latch 20.X
Door latch 20.2 Door latch 20.x Preparations • Open cooking chamber door. Dismounting • Dismount screws (a). • Remove cover (b). • Remove metal disk (d). • Dismount screws from door latch (c). • Remove door latch. • Remove sticker from door handle. -
Page 33: 21 Cooking Chamber Door
Cooking chamber door 21 Cooking chamber door Preparations • Close the cooking chamber door. • Mark position of upper door hinge. This makes it easier to set the new cooking chamber door. Dismounting • Dismount screws (a). • Remove door hinge (b). •... -
Page 34: 22 Cooking Chamber Light
Cooking chamber light 22 Cooking chamber light Preparations • De-energize unit. • Remove the right side panel. Dismounting • Dismount nuts (a). • Remove reflector. • Remove light bulb from socket. Mounting • Mounting is done in the reverse order. Assembly instructions... -
Page 35: 23 Transformer Glow Electrode
Transformer glow electrode 23 Transformer glow electrode Preparations • Disconnect unit from the power supply. • Remove the left side panel. Dismounting 6.x, 10.x • Unplug connector from transformer. • Dismount both screws. • Remove transformer. Dismounting 20.x The unit variant has two transformers: •... -
Page 36: 24 Gas Solenoid Valve
Gas solenoid valve 24 Gas solenoid valve Preparations • De-energize unit. • Shut off the gas supply. • Remove the left side panel. Dismounting • Loosen screws and remove cover (a). • Remove electrical connections. • Remove ignition electronics from the magnetic valve. •... - Page 37 Gas solenoid valve Risk of poisoning from exhaust gases NOTICE • CO2 calibration required. ð Perform CO2 calibration according to installation instructions/service instructions. Assembly instructions...
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Page 38: 25 Gas Fan
Gas fan 25 Gas fan Preparations • De-energize unit. • Shut off the gas supply. • Remove the left side panel. • If necessary, dismount the exhaust pipe in the unit. • Dismount the gas solenoid valve (see „24 Gas solenoid valve‟, Page 36). - Page 39 Gas fan Risk of asphyxiation and explosion from damaged seals WARNING • Check seals for damage. • Replace damaged seals. Risk of explosion and fire from leaking, gas-conducting parts WARNING • Heed tightening torques for the screw connections. • Check the gas connection line and all gas-conducting parts for leaks at the operating pressure.
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Page 40: 26 Gas Burner
Gas burner 26 Gas burner Preparations • De-energize unit. • Shut off the gas supply. • Remove the left side panel. • If necessary, dismount the exhaust pipe in the unit. • Dismount the gas solenoid valve (see „24 Gas solenoid valve‟, Page 36). - Page 41 Gas burner • Replace damaged seals. Risk of explosion and fire from leaking, gas-conducting parts WARNING • Heed tightening torques for the screw connections. • Check the gas connection line and all gas-conducting parts for leaks at the operating pressure. Assembly instructions...
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Page 42: 27 Glow And Ionization Electrodes
Glow and ionization electrodes 27 Glow and ionization electrodes Preparations • De-energize unit. • Shut off the gas supply. • Remove the left side panel. • Dismount the gas solenoid valve (see „24 Gas solenoid valve‟, Page 36). • Dismount the gas fan (see „25 Gas fan‟, Page 38). - Page 43 Glow and ionization electrodes Mounting note for screw For all nuts, use anti-seize mounting paste. connections Risk of asphyxiation and explosion from damaged seals WARNING • Check seals for damage. • Replace damaged seals. Risk of explosion and fire from leaking, gas-conducting parts WARNING •...
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Page 44: 28 Gas Heat Exchanger
Gas heat exchanger 28 Gas heat exchanger Preparations • De-energize unit. • Shut off the gas supply. • Remove the left side panel. • Dismount the gas solenoid valve (see „24 Gas solenoid valve‟, Page 36). • Dismount the gas fan (see „25 Gas fan‟, Page 38). - Page 45 Gas heat exchanger Risk of explosion and fire from leaking, gas-conducting parts WARNING • Heed tightening torques for the screw connections. • Check the gas connection line and all gas-conducting parts for leaks at the operating pressure. Risk of poisoning from exhaust gases NOTICE •...
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Page 46: 29 Gas Burner Pipe
Gas burner pipe 29 Gas burner pipe Preparations • De-energize unit. • Shut off the gas supply. • Remove the left side panel. • Dismount the gas solenoid valve (see „24 Gas solenoid valve‟, Page 36). • Dismount the gas fan (see „25 Gas fan‟, Page 38). - Page 47 Gas burner pipe ð Perform CO2 calibration according to installation instructions/service instructions. Assembly instructions...
- Page 48 Gas burner pipe Assembly instructions...
- Page 50 Copyright All rights to text, graphics and pictures in this documentation are held by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG. Distribution or duplication is exclusively permissible subject to a written consent of MKN. Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG Manufacturer Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH &...
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