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Sun Microsystems SPARCcenter 2000E Installation Manual

Sun Microsystems SPARCcenter 2000E Installation Manual

Sun microsystems installation manual powersupply sparccenter 2000e
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SPARCcenter 2000E Power Supply
Installation Manual
A Sun Microsystems, Inc. Business
2550 Garcia Avenue
Mountain View, CA 94043 U.S.A.
415 960-1300 FAX 415 969-9131
Part No.: 802-2700-10
Revision -A, April 1995

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  • Page 1 SPARCcenter 2000E Power Supply Installation Manual A Sun Microsystems, Inc. Business 2550 Garcia Avenue Mountain View, CA 94043 U.S.A. 415 960-1300 FAX 415 969-9131 Part No.: 802-2700-10 Revision -A, April 1995...
  • Page 2 The product described in this manual may be protected by one or more U.S. patents, foreign patents, or pending applications. TRADEMARKS Sun, the Sun logo, Sun Microsystems, Solaris are trademarks or registered trademarks of Sun Microsystems, Inc. in the U.S. and certain other countries. UNIX is a registered trademark in the United States and other countries, exclusively licensed through X/Open Company, Ltd.

  • Page 3: Table Of Contents

    Contents 1. Before You Start........1.1 Safety Precautions .
  • Page 4 A.2.4 Side Panels ........A-7 SPARCserver 2000E Power Supply Installation Manual—April 1995...
  • Page 5 Figures Figure 2-1 Key Switch Positions ........Figure 2-2 AC Distribution Unit Power Switch .
  • Page 6 Rear Screen Panel Removal ......SPARCserver 2000E Power Supply Installation Manual—April 1995...
  • Page 7 Tables Table 1-1 Safety Precautions ........Table 2-1 LED Status Indicators .
  • Page 8 SPARCserver 2000E Power Supply Installation Manual—April 1995...
  • Page 9 ™ ™ ™ redundant-capable SPARCcenter 2000 or SPARCcenter 2000E system. These instructions are designed for an experienced service provider. How This Book Is Organized Chapter 1, “Before You Start,” is an overview of the tasks involved. Read this chapter to become familiar with the overall upgrade process.

  • Page 10: Related Documents

    5.0 GB 8mm Tape Drive User’s Guide 10 Gbyte 8mm Tape Drive User’s Guide 14 Gbyte 8mm Tape Drive User’s Guide 20 Gbyte 4 mm Internal Tape Auto-Loader User’s Guide SPARCcenter 2000 ServiceManual SPARCserver 2000E Power Supply Installation Manual—April 1995 Part Number 801-3051 800-6975 800-7481...

  • Page 11: Shell Prompts In Command Examples

    What Typographic Changes Mean Shell Prompts in Command Examples The following table describes the typographic changes used in this book. Table P-2 Typographic Conventions Typeface or Symbol Meaning The names of commands, AaBbCc123 files, and directories; on-screen computer output What you type, contrasted AaBbCc123 with on-screen computer output...

  • Page 12: Notes, Cautions, And Warnings

    Note – Before you begin, carefully read each of the procedures in this manual. If you have not performed similar operations on comparable equipment, do not attempt to perform these procedures. SPARCserver 2000E Power Supply Installation Manual—April 1995...

  • Page 13: Before You Start

    Before You Start This manual provides procedures for installing a power supply in a redundant- capable SPARCcenter 2000 or 2000E system cabinet. 1.1 Safety Precautions For your protection, observe the following safety precautions when setting up your equipment: • •...

  • Page 14: Symbols

    SBus slot covers System damage and overheating 1.2 Symbols The following symbols mean: SPARCserver 2000E Power Supply Installation Manual—April 1995 Safety Precautions Precaution The springfingers have sharp edges. Use care when handling springfinger- equipped cabinet screens and system boards. Keep springfinger-equipped screens and panels in place when the system is running.
  • Page 15 FUSE REPLACEMENT MARKING Caution – DO NOT make mechanical or electrical modifications to the cabinet. Sun Microsystems is not responsible for regulatory compliance of modified cabinets. Caution – Power off the cabinet and all equipment connected to it before performing any of the procedures described in this book.

  • Page 16: Tools Required

    • • • • • • • • SPARCserver 2000E Power Supply Installation Manual—April 1995 Screwdriver, slotted, 3/16 inch Screwdriver, Phillips #2 Screwdriver, Phillips #1 Hex driver, M-4 Hex driver, 3/16 inch Hex driver, 9 mm Wrench, 13 mm DIP/IC extraction tool...

  • Page 17: Power Supply Installation

    Power Supply Installation This chapter provides the complete upgrade procedures. Perform these tasks in order to install a system power supply. Safety Precautions Powering Down the System Removal Procedures Installing the Bottom Power Supply Closing the System Restarting the System Warning –...

  • Page 18: Operating System

    4. Wait for the system-halted message and the boot monitor prompt. 5. Turn the key switch to the 6. Turn AC power off: SPARCserver 2000E Power Supply Installation Manual—April 1995 Solaris 2.4 or higher, or Solaris 2.3 with the patch: ID# 101318-59 or later revision level (obtain this patch through your normal service channels) The halt procedure varies for different types of operating systems.

  • Page 19: Figure 2-1 Key Switch Positions

    Diagnostics Standby Figure 2-1 Key Switch Positions Main Power Figure 2-2 AC Distribution Unit Power Switch Power Supply Installation Secure...

  • Page 20: Access

    • The cabinet is configured with the power supply adapter board. This board, if present, can be viewed by looking through the EMI screen on the front of the system. SPARCserver 2000E Power Supply Installation Manual—April 1995...

  • Page 21: Installing The Supply

    2.5.2 Installing the Supply 2.5.2.1 Preparation 1. Remove the power supply compartment EMI panel Part No. 340-3134-xx covering both power supplies. See Figure 2-3. Remove twelve 10-32 screws securing the panel in place and set aside. Figure 2-3 Removing the Power Supply Compartment EMI Panel 2.

  • Page 22: Figure 2-4 Disconnecting The Top Power Supply Power Cord

    Figure 2-4 3. Remove the power supply cage cover panel. SPARCserver 2000E Power Supply Installation Manual—April 1995 Power cord Disconnecting the Top Power Supply Power Cord Remove six screws securing the panel, Part No. 340-3157-xx to the power supply cage and remove the panel (it will not be reused). See Figure 2-5.

  • Page 23: Figure 2-5 Removing The Power Supply Cage Cover Panel

    Remove screws, 6 places Figure 2-5 Removing the Power Supply Cage Cover Panel Remove the AC Distribution Unit 1. Disconnect all AC cables plugged into the unit, and disconnect cables from connectors J2 and J3. See Figure 2-6. #6 Phillips screws Phillips screws Figure 2-6 AC Distribution Unit Removal and Replacement...

  • Page 24: Figure 2-7 Removing The Power Breaker Box

    Captive screws (2 places) Screws (2 places, hidden) Figure 2-7 SPARCserver 2000E Power Supply Installation Manual—April 1995 a. Unplug the power cord from the breaker box going to the top power supply. b. Remove two screws from holes in the bottom lip of the breaker box which secure it to the bottom power supply.

  • Page 25: Figure 2-8 Freeing The Filter Cable

    Filter Cable 1. Free the filter cable. a. On the inside of the power supply cage, cut the tie wrap and uncoil the cable. See Figure 2-8. b. Pass the cable connector through the rectangular hole in the power supply cage and allow it to hang. Rectangular hole (hidden) Figure 2-8 2.5.2.2 Power Supply Physical Installation...

  • Page 26: Figure 2-9 Installing The Bottom Power Supply

    Power supply cage Figure 2-9 4. Install six screws to secure the power supply to the power supply cage. 2-10 SPARCserver 2000E Power Supply Installation Manual—April 1995 left-interior of the power supply cage. See Figure 2-9. Installing the Bottom Power Supply Use screws Part No.

  • Page 27: Figure 2-10 Installing The Power Supply Mounting Screws

    Screws (6 places) Figure 2-10 Installing the Power Supply Mounting Screws Power Supply Installation 2-11...

  • Page 28: Figure 2-11 Installing The Bottom Cover Panel

    5. Tighten all nuts and screws installed in Step 3 and Step 4. 2-12 SPARCserver 2000E Power Supply Installation Manual—April 1995 Position the panel Part No. 340-3190-xx and install 12 screws Part No. 240-1372-xx to secure the panel to the cabinet. See Figure 2-11.g holes in the tabs slide over all bolts on the supplies: eight on the top supply and eight on the bottom.

  • Page 29: Figure 2-12 Installing The Main Bus Bar

    Screws, M6 (4 places) Nuts backed by lock and flat washers (16 places) Main bus bar, Part No. 340-3136-xx Figure 2-12 Installing the Main Bus Bar 2.5.2.4 Power Harness Installation Install the power harness, Part No. 530-2164-xx (comprised of four bus wires) to connect the two power supplies.

  • Page 30: Figure 2-13 Installing Power Harness On The Top And Bottom Power Supply

    –12V Return Figure 2-13 Installing Power Harness on the Top and Bottom Power Supply Terminal Figure 2-14 Installing the Main Bus Bar and the Power Harness 2-14 SPARCserver 2000E Power Supply Installation Manual—April 1995 Blocks Cover panel Power harness Part No.

  • Page 31: Figure 2-15 Plugging The Filter Cable Into The Bottom Power Supply

    2.5.2.5 Cabling Filter Cable, Breaker Box and AC Distribution Unit 1. Plug in the filter cable. Form a service loop in the cable and plug the connector into J2 (the top connector) on the power supply. See Figure 2-15. 2. Replace the power breaker box. See Figure 2-15. c.

  • Page 32: Figure 2-16 Replacing The Power Breaker Box

    Figure 2-16 Replacing the Power Breaker Box 3. Replace the AC distribution unit. 2-16 SPARCserver 2000E Power Supply Installation Manual—April 1995 d. Place the breaker box against power supply cage. Align the captive screws with the bottom two holes in the top power supply.

  • Page 33: Figure 2-17 Connecting The Power Cords

    b. Replace the three Phillips screws and two #6-32 Phillips screws. c. Replace cables in connectors J2 and J3. 1. Plug in the three power cords: See Figure 2-17. a. Plug the main power cord into the AC distribution box J2 and the other end into breaker box J1 (bottom-right jack).

  • Page 34: Figure 2-18 Removing The Jumper-Connector And Installing The Sense Cable

    Figure 2-18 Removing the Jumper-Connector and Installing the Sense Cable 2-18 SPARCserver 2000E Power Supply Installation Manual—April 1995 You will find this device plugged into the connector nearest the outside edge of the cabinet. Remove it. See Figure 2-18.

  • Page 35: Figure 2-19 Replacing The Power Supply Compartment Emi Panel

    2.5.2.7 Restore the System 1. Replace the power supply compartment EMI panel. See Figure 2-3. Position the panel against the cabinet and secure using 12 screws. Screws Figure 2-19 Replacing the Power Supply Compartment EMI Panel Power Supply Installation 2-19...

  • Page 36: Restarting The System

    3. Turn on the power switch on the AC distribution unit. 4. Turn on power to the terminal. 5. Turn the key switch to 2-20 SPARCserver 2000E Power Supply Installation Manual—April 1995 See Figure 2-1. See Figure 2-2. A terminal is required for viewing system messages.

  • Page 37: Figure 2-20 Local/Remote Switch Location

    Remote Local Figure 2-20 Local/Remote Switch Location Caution – Never move the system cabinet or the expansion cabinets when system power is on. Excessive movement can cause catastrophic disk drive failure. Always power the system OFF before moving cabinets. Power Supply Installation 2-21...
  • Page 38 7. To start POST again, or if the system hangs, press the reset switch on the 2-22 SPARCserver 2000E Power Supply Installation Manual—April 1995 At the conclusion of testing, POST automatically configures the system, omitting any devices that have failed diagnostics. After POST ends, the system will boot using the new configuration.

  • Page 39: Reading Boot Messages

    Reset switch Figure 2-21 System Reset Switch 8. If the system displays “not responding” or “no carrier” messages, the Link Integrity Test may be set incorrectly. 2.7 Reading Boot Messages Use the boot software messages to verify the presence of options in the system. After POST completes the system self-test, a message similar to the following will appear on your screen.

  • Page 40: Figure 2-22 Front Panel Status Leds

    DC power (green) System running (green) Figure 2-22 Front Panel Status LEDs 2-24 SPARCserver 2000E Power Supply Installation Manual—April 1995 <<<< SPARCsystem 2000XX POST VX.X >>>> ...(various test messages)... SPARCsystem 2000 Series (2 X XXXXXX), No Keyboard ROM Rev. -.-, --- MB Memory installed, Serial #---.

  • Page 41: Figure 2-23 Power Supply Adapter Board Leds

    Sense cable to bottom power supply Power supply adapter board LEDs (2 each) Figure 2-23 Power Supply Adapter Board LEDs Table 2-1 Location Front panel Left LED (green) Middle LED (yellow) Right LED (green) All system boards Lower 8 LEDs Master system board only Lower 8 LEDs All slave system boards...
  • Page 42 2-26 SPARCserver 2000E Power Supply Installation Manual—April 1995...

  • Page 43: Access

    Access A.1 Removal Procedures Remove panels to afford access to the power supplies and related components. A.1.1 Opening the Hinged Door 1. Grasp the door at the upper-right corner and pull towards you firmly. See Figure 1-1. The door is secured closed by clips and ball-studs at the side opposite of the hinge.

  • Page 44: Removing The Vented Front Panels

    1. Grasp the panel under the vent at one end and pull it outward 2. Repeat this procedure at the opposite side to free the panel. SPARCserver 2000E Power Supply Installation Manual—April 1995 Opening the Hinged Door approximately 1 inch (2-3 centimeters) to disengage the ball studs.

  • Page 45: Removing The Side Panels

    Figure 1-2 Removing the Vented Front Panels A.1.3 Removing the Side Panels To remove the left and right side panels: 1. Loosen two slot-head captive screws near the panel base. 2. Tilt the panel bottom out. Access...

  • Page 46: Removing The Emi Shield

    1. Remove the Phillips screws securing the EMI shield to the chassis. 2. Grab the handle at the panel top to tilt the panel out to remove it. SPARCserver 2000E Power Supply Installation Manual—April 1995 Set the panel aside. Panel notches Removing the Side Panels See Figure 1-4.

  • Page 47: Rear Screen Panel

    Figure 1-4 Removing the EMI Shield A.1.5 Rear Screen Panel 1. Remove the two #10 Phillips screws securing the panel to the frame. See Figure 1-5. Access EMI shield #10 Phillips screws...

  • Page 48: Closing The System

    1. Insert the panel so the bottom flange engages behind the top of the kick 2. Tilt the panel flush against the frame and secure using two screws. SPARCserver 2000E Power Supply Installation Manual—April 1995 There is a flange on the bottom of the rear screen.

  • Page 49: Vented Front Panel

    A.2.3 Vented Front Panel Place the panel against the chassis with ball studs aligned with catches on the panel. At both ends, tap or press the panel into place. A.2.4 Side Panels 1. Place the panel against the cabinet so the notches on the panel inside align with tabs at the chassis top.
  • Page 50 SPARCserver 2000E Power Supply Installation Manual—April 1995...

  • Page 51: Revision History

    Revision Dash 802-2700-10 Revision History Date Comments April 1995 First Customer Ship...
  • Page 52 SPARCserver 2000E Power Supply Installation Manual—April 1995...
  • Page 53 Reader Comments We welcome your comments and suggestions to help improve this manual. Please let us know what you think about the SPARCserver 2000E Power Supply Installation Manual, part number 802-2700-10. The procedures were well documented. Strongly Agree Agree Disagree Comments The tasks were easy to follow.
  • Page 54 BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO. 1 MOUNTAIN VIEW, CA POSTAGE WILL BE PAID BY ADDRESSEE SUN MICROSYSTEMS, INC. Attn: Manager, Hardware Publications MS MPK 14-101 2550 Garcia Avenue Mt. View, CA 94043-9850 NO POSTAGE NECESSARY IF MAILED...

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